Norac UC7-BC-NT05A Installation guide

Brand: Norac

Model: UC7-BC-NT05A

Type: Installation guide







Nitro7000andNewHollandFrontMount

ActiveWingRoll

48mPommierBoom

UC7BoomHeightControlSystem

InstallationManual



ReorderP/N:UC7‐BC‐NT05A‐INSTRevB(Nitro7000andNewHollandFrontMountActiveWingRoll48mPommierBoom)



NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.



WWW.NORAC.CA

PRECISIONDEFINED



Contents



Introduction..........................................................................................................................1



TechnicalSpecifications........................................................................................................2



PartsOverview......................................................................................................................3



Pre‐InstallationChecklist.......................................................................................................8



HydraulicInstallation.............................................................................................................9



UltrasonicSensorInstallation..............................................................................................14



ElectronicInstallation..........................................................................................................18



WingRollCylinderAirBleedProcedure..............................................................................24



SoftwareSetup....................................................................................................................25



CableSchematics.................................................................................................................26





WWW.NORAC.CA

PRECISIONDEFINED





Page1

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.



Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.



Donotusehighspeedpowertools/drillswheninstallinghardware.



TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.



ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.



WWW.NORAC.CA

PRECISIONDEFINED





Page2

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)



ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C





WWW.NORAC.CA

PRECISIONDEFINED





Page3

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3 PartsOverview

3.1. ElectronicInstallationOverview



Figure1:ElectronicInstallationOverview

NOTE:ItemsshowninBLUEareincludedinthedisplaypackageandmaynotbeexactlyasshown.

WWW.NORAC.CA

PRECISIONDEFINED





Page4

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.2. HydraulicPlumbingSchematic



Figure2:HydraulicPlumbingSchematic

WWW.NORAC.CA

PRECISIONDEFINED





Page5

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN1

B0744748‐2BRACKETWRC80MMNT1

B1144743BRKT,SENSORMAINLIFTUC1

B2044971BRKT,SENSORMNTLOWPRO4

C0243220‐03CBL,NETWORK14AWG3M2

C0543220‐10CBL,NETWORK14AWG10M4

C1050130‐01CBL,VLV4PINTO2PINDT 3

C1150120‐01CBL,TEMPPROBE45CM18IN1

C1250130‐07CBL,VLV4PINTO2PINMPTEEDISCONNECT1

C2050140‐09CBL,I/FMP1501

C3043250‐06CBL,PWRPIGTAILFUSED1

E0150000HCM1MODULE1

E0750300ULTRASONICMAXSENSOR5

E1043760NETWORKCOUPLER3‐WAY2

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY1

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR2

H0144863‐56HOSEASSEMBLY122R2‐0680INL6FORX458FORX4

H0244863‐31HOSEASSEMBLY122R2‐06106INL6FORX6FORX3

H0344863‐53HOSEASSEMBLY122R2‐0666INL6FORX6FORX1

H1044865‐40HYDRAULICSFITTINGKIT‐NT41

H1144865‐75HYDRAULICSFITTINGKIT‐AWR11

H2044981WINGROLLCYLINDER80MMW/POSITIONSENSOR1

M02UC7‐BC‐NT05A‐

INST

MANUALINSTALLATIONUC7NITROANDNEWHOLLANDFRONTMOUNTACTIVE

WINGROLL48mPOMMIERBOOM1

M05106706MOUNTINGCLIPHCM12

M06106907BOLTHEXSSA2‐70M8‐1.25X254

M07102126WASHERLOCKSPRINGSS5/16IN4

P01106705NETWORK4PINCAVITYPLUG1

P03105882NETWORK6PINPLUG3

V0150903VALVEASSEM3STATIONCCPROPDT 1





WWW.NORAC.CA

PRECISIONDEFINED





Page6

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.3.1. HydraulicFittingKitDetails(P/N:44865‐40)

ItemPartNumberNameQuantityPicture

F01104369PLUG‐6MBP2



F0244917MALEADAPTER‐6MB‐6MOR4



F04104886MALEADAPTER‐8MB‐8MOR2



F05104884MALETOFEMALEADAPTER‐6MOR8FORX2



F06105184.018"INLINEORIFICE‐O‐RINGGROOVEONFACE2



F07106156MALETOFEMALEADAPTER‐8MOR6FOR2



F0844948ORIFICEINSERT.067"2



F09101827PLUG‐8MBP2



F11104885TEEADAPTER‐8FORXR8MORT2



F1244928ORIFICEINSERT.047INONEWAY2



F13104592O‐RINGHYD3/8INFLATFACE2



F1410651990DEGREEADAPTER‐8MOR8FORX904



Notallfittingsareusedforthisinstallation.

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

WWW.NORAC.CA

PRECISIONDEFINED





Page7

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.3.2. HydraulicFittingKitDetails(P/N:44865‐75)

ItemPartNumberNameQuantityPicture

F1244917MALEADAPTER‐6MB6MOR6



F13104586TEEADAPTER‐6FORXR6MORT4



F1410459090DEGADAPTER‐6MOR6FORX909





6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

WWW.NORAC.CA

PRECISIONDEFINED





Page8

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

Bringenginetofield‐operationalRPMandrecordbelow.

Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

NotallsprayerswillhavethefunctionslistedbelowinFigure3.



Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.



Figure3:Pre‐InstallBoomSpeeds





WWW.NORAC.CA

PRECISIONDEFINED





Page9

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5 HydraulicInstallation



Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.



ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. ValveBlockAssembly

Onacleansurfaceremovetheplasticplugsfromtheblock.

Installthe6MB‐6MOR(F02)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).

Insertthetwoorifices(F12)intothe“B”portswiththenotchfacingout.

Installthe6MB‐6MOR(F02)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).

Installthe6MBP(F01)plugsintothe“A”ports.Tightento18ft‐lbs(24Nm).

Installthe6MB‐6MOR(*F12)fittingsintothe“A”and“B”portsofthe3

stationoftheNORACblock.

Tightento18ft‐lbs(24Nm).



Figure4:NORACValveBlockDetails



WWW.NORAC.CA

PRECISIONDEFINED





Page10

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5.2. ValveBlockMounting

AsuitablemountinglocationforthevalveblockisillustratedinError!Referencesourcenotfound..Mount

theblockwiththepressureandtankportsfacingthesprayercabusingM06andM07.

Anadditionalholemayneedtobedrilledintheplatetoensurepropermounting.



Figure5:ValveBlockMountingLocation





WWW.NORAC.CA

PRECISIONDEFINED





Page11

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5.3. WingRollCylinderMounting

Drillmountingholeswitha3/8inchdrillbit.



Figure6:WingRollCylinderMounting

Rerouteanyexistingsprayerhosesandcablesthatmayinterferewithmountingthewingrollcylinder.

Installthewingrollcylindermountingbracket(B07)intotheholesusingthesuppliedhardware.Tighten

hardwareto30‐40ft‐lb(41‐54Nm).Theopencurveonthebracketsmustfacecabofthesprayer.

Mountthewingrollcylinder(H20)tothebracketusingthesuppliedclamps.Installthewingrollcylinder

withthecableendpointingtowardstheright‐handwing(whenlookingfromtherearofthesprayer).

Routethewingrollcylindercabletothe8‐waycoupler(E11).



WWW.NORAC.CA

PRECISIONDEFINED





Page12

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5.4. HydraulicPlumbing



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.

AftertheNORACvalveblockismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbing

forthehydrauliccircuitisshownschematicallyinFigure2.

Theraiselinesmustbeconnectedtothe“B”portsoftheNORACvalveblock.Insertthe8FORXR‐8MORT

teefittings(F11)betweentheNitrovalveblockandtheexistingraiselines.

Installan8MOR‐8FORX90fitting(F14)ontotheopenportsonF11.Connectthestraightendofhoses(H01)

toF14.

Installtwo(2)6FORXR‐6MORTtees(*F13)ontothe“B”portsoftheNORACblock.

Connectthe45endofhosesH01tothe*F13tees.

Installtwo(2)6MOR‐6FORX90fittings(*F14)ontothe6FORXR‐6MORTtees(*F13).

ConnecthoseH02tothe*F14fittingontheleft“raise”(“B”)line.

ConnecthoseH03tothe*F14fittingontheright“raise”(“B”)line.

RemovetheexistingplugsontheendoftheNitrovalveblockforboththepressureandtanklines.Insert

the8MB‐8MORfittings(F04)intobothports.

Installan8MOR‐8FORX90fitting(F14)ontoF04.

ConnectthestraightendofhosesH01toF14.Connectthe45endofH01tothepressureandtankports

ontheNORACvalveblock.

EnsuretherearenootherorificespresentinthecircuitbetweentheNORACvalveblockandtheboom

cylinders.

Installfour(4)6MB‐6MORfittings(*F12)ontotheportsonthewingrollcylinder(H20).

Installa6MOR‐6FORX90fittings(*F14)ontoeach*F12.

ConnecthoseH03fromtheright“raise”linetothe“3”portonthewingrollcylinder(H20).

ConnecthoseH02fromtheleft“raise”linetothe“4”portonthewingrollcylinder(H20).

Installtwo(2)6MOR‐6FORX90fittings(F14)ontothe“A”and“B”portsofthe3

stationoftheNORAC

block.

WWW.NORAC.CA

PRECISIONDEFINED





Page13

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

ConnecthoseH02betweenthe“1”portonthewingrollcylinder(H20)andthe“A”portonthe3

station

oftheNORACblock.

ConnecthoseH02betweenthe“2”portonthewingrollcylinder(H20)andthe“B”portonthe3

station

oftheNORACblock.

Thefollowingstepsareonlyforsprayerswithaccumulatorsonthetiltcylinders.

Removethe8MB‐8MORfittingfromthewingaccumulators.

Installa6MOR‐8FORXfitting(F05)intothewingaccumulator.

Attachan8MOR‐6FORfitting(F07)ontofittingF05withtheinlineorifice(F06)betweenthetwofittings.

Theinlineorificeistheorificewithagrooveononesideandano‐ringontheotherside.EnsurethatF06

hastheo‐ring(F13)installed.



Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand

themainsection.Ensurethattherearenoleaks.



WWW.NORAC.CA

PRECISIONDEFINED





Page14

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6 UltrasonicSensorInstallation

6.1. UltrasonicSensorSerialNumberArrangement

WheninstallingtheMAXSensors™(E07),startwiththesmallestserialnumberontheleft‐handsideandproceed

tothelargestserialnumberontheright‐handside.

Eachsensorhasaserialnumberstampedonthesensorhousing.

ApplyalightcoatingofthesuppliedPermatexAnti‐seizegreasetoallthreadedpartsuponinstallation.



Figure7:SensorSerialNumberArrangement



WWW.NORAC.CA

PRECISIONDEFINED





Page15

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6.2. UltrasonicSensorMountingGuidelines

Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.

Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.

Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow

thecenterofthesensor.

Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.



Figure8:SensorMountingGuidelines



Figure9:BracketMountingGuidelines

6.3. LowProfileBracketMountingGuidelines

Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom

looseningovertime.

Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe

boomstructureandtheangledflange.



Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol

systemisswitchedfromsoiltocropmode.

Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded

totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill

notcauseinterference.

WWW.NORAC.CA

PRECISIONDEFINED





Page16

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6.4. WingSensorInstallation

Thesensorbracketshouldbeorientedforward(aheadoftheboom).

Typically,thebestmountinglocationfortheouterwingsensorbracketswillbejustinsidetheboom

breakaways.

Mounttheinnerwingsensorsapproximatelyhalfwaybetweenthechassisandtheouterwingsensors.

Mountthesensorintothesensorbracket.TorquetheM8nutto108in‐lb(12Nm).Runthesensorcable

throughthebrackettube.



Figure10:OuterWingSensorBracketMounting



Figure11:InnerWingSensorBracketMounting





WWW.NORAC.CA

PRECISIONDEFINED





Page17

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6.5. MainLiftSensorInstallation



Figure12:MainLiftBracketAssembly

Themainliftbracketshouldpositionthesensorapproximatelyinthecenterofthesprayer,forwardofthe

boom.

MounttheMAXsensortothemainliftbracket.TorquetheM8nutto108in‐lb(12Nm).Runthesensor

cablealongthemainliftbrackettube.



Ensurethebracketdoesnotcollidewithanyotherpartofthesprayerthroughoutthefullrangeofmainlift

motion.



Figure13:MainLiftBracketMounting



Page is loading ...

Norac UC7-BC-NT05A Installation guide

Norac UC7-BC-NT05A Installation guide

Norac UC7-BC-NT05A Installation guide

Related papers

Other documents