Norac UC7-BC-RG11 Installation guide

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Rogator‐PassiveRoll(2018+)

(900,1100,1300)

UC7BoomHeightControlSystem

InstallationManual

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ReorderP/N:UC7‐BC‐RG11‐INSTRevG(Rogator‐PassiveRoll(2018+)(900,1100,1300))

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NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.

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Contents

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Introduction..........................................................................................................................1

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TechnicalSpecifications........................................................................................................2

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PartsOverview......................................................................................................................3

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Pre‐InstallationChecklist.......................................................................................................8

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HydraulicInstallation.............................................................................................................9

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UltrasonicSensorInstallation..............................................................................................16

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ElectronicInstallation..........................................................................................................20

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SoftwareSetup....................................................................................................................26

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CableSchematics.................................................................................................................27

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1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.

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Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

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2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)

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ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C

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3 PartsOverview

3.1. ElectronicInstallationOverview

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Figure1:ElectronicInstallationOverview

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3.2. HydraulicPlumbingSchematic

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Figure2:HydraulicPlumbingSchematic

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3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN2

B11411698BRKTSENSORMAINRG1

B12411275BRKT,MTGSENSORLPEXTRIGHT2

B13411276BRKT,MTGSENSORLPEXTLEFT2

B1550920MOUNTINGBRACKET90DEGMANIFOLD5091

B2044971‐01SENSORMOUNTINGBRACKETLOWPROFILE16GA‐NOMOUNTINGHARDWARE4

C0343220‐05CABLENETWORK14AWG5M1

C0443220‐01CABLENETWORK14AWG1M1

C0543210‐15CABLENETWORK18AWG15M4

C1050130‐01CABLEVALVE4‐PINDTTO2‐PINDT2

C1150120‐01CABLETEMPERATUREPROBE1

E0150000HCM1MODULE1

E0750300MAXSENSOR5

E1043760NETWORKCOUPLER3‐WAY3

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY1

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR 2

H0244863‐25HOSEASSEMBLY122R2‐06136INL6FORX6FORX1

H0344863‐47HOSEASSEMBLY122R2‐06175INL6FORX6FORX1

H0444863‐48HOSEASSEMBLY122R2‐0640INL6FORX906FORX3

H0544863‐46HOSEASSEMBLY122R2‐0640INL6FORX908FORX1

H1044865‐54HYDRAULICSFITTINGKIT‐RG61

H1244868ACCUMULATOR10CUINCH,0.161L,900PSI2

H1344863‐23HOSEASSEMBLY122R2‐0632INL6FORX6FORX2

H1444917COUPLINGHYD6MB‐6MORMACHINEDORB2

H15104586COUPLINGHYD6FORXR6MORT2

H2044792‐111ROLLPOSITIONDAMPER40.86IARG1

H2144750‐10HARDWAREMOUNTINGLINEARROLL‐ROGATORLTUPPER1

H2244750‐11HARDWAREMOUNTINGLINEARROLL‐ROGATORLTLOWER1

H241041165‐01BRKT,ACCUM20CUINRG2

M02UC7‐BC‐RG11‐INSTMANUALINSTALLATIONUC7ROGATOR‐PASSIVEROLL(2012+)1

M05106706MOUNTINGCLIPHCM12

M07106849BUMPERRUBBER2

M08106904

BOLT U 304SS .31-18 THD X 1.88 X 2.63

8

M09106906NUTLOCKNYLONSS3/8IN24

M10106905BOLTCARRIAGESS3/8X1‐1/48

M11100870NUTLOCKNYLONSS3165/16‐1816

M12103025WASHERFLATSAESS5/16IN16

M13106903BOLTU304SS.38‐16THDx2.12x3.068

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ItemPartNumberNameQuantity

M14100929WASHERFLATSAESS3/8IN16

P01106705NETWORK4PINCAVITYPLUG3

P02106602NETWORK12PINPLUG(A‐KEY)DT1

P03105882NETWORK6PINPLUG4

V0150902VALVEASSEM2STATIONCCPROPDT1

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Donotusehighspeedpowertools/drillswheninstallinghardware.

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TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.

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ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.

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3.3.1. HydraulicFittingKitDetails(P/N:44865‐54)

ItemPartNumberNameQuantityPicture

F02104586TEEADAPTER‐6FORXR6MORT3

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F03104885TEEADAPTER‐8FORXR8MORT2

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F05105327MALETOFEMALEADAPTER‐12FORX6MOR4

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F06106136PLUG‐12MORP2

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F0744917MALEADAPTER‐6MB6MOR4

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F08104369PLUG‐6MBP2

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F0944928ORIFICEINSERT.047INONEWAY2

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F11106137MALEADAPTER‐10MB8MOR1

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F12105338TEEADAPTER‐12FORXR12MORT1

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F13105732MALETOFEMALEADAPTER‐8MOR12FORX1

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F14104884MALETOFEMALEADAPTER‐6MOR8FORX1

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Notallfittingsareusedforthisinstallation.

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

1. Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

2. Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

3. Bringenginetofield‐operationalRPMandrecordbelow.

4. Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

5. NotallsprayerswillhavethefunctionslistedbelowinFigure3.

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Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.

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Figure3:Pre‐InstallBoomSpeeds

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5 HydraulicInstallation

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Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.

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ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. ValveBlockAssembly

1. Onacleansurfaceremovetheplasticplugsfromtheblock.

2. Installthe6MB‐6MOR(F07)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).

3. Insertthetwoorifices(F09)intothe“B”portswiththenotchfacingout.

4. Installthe6MB‐6MOR(F07)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).

5. Installthe6MBP(F08)plugsintothe“A”ports.Tightento18ft‐lbs(24Nm).

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Figure4:NORACValveBlockDetails

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5.2. ValveBlockMounting

1. AsuitablemountinglocationforthevalveblockisillustratedinFigure6.

2. Mountthemanifoldtothebracket(B15)usingthehardwaresupplied.

3. Attachthemountingbracketandvalvetothesprayerusingtheremininghardware.

4. Cutoffexcessboltorstudlengthifnecessary.

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Figure5:ManifoldMountedtoBracket

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Figure6:ValveBlockMounting

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5.3. LinearDamperInstallation



Beforecontinuing,tiltboththeleftandrightboomsuptothetopoftheirstroketomakeiteasiertorotate

theboom.

1. Beforeinstallingthelineardamper,thefactorysprings,dampersandrubberbumpersmustberemoved

fromthesprayer.TheLargeTreesprings,dampers,andbumpersareshowninFigure7andFigure8.The

SmallTreesprings,dampers,andbumpersareshowninFigure9.

2. ForLargeTreesprayers,installtheincludedrubberbumpers(M07)inplaceoftheoriginalones.

3. SmallTreesprayersdonotneedrubberbumpersinstalled.



Figure7:LargeTree‐AGCOFactorySpringandDamperLocation

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Figure8:LargeTreeBumperLocation

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Figure9:SmallTree‐AGCOFactorySpring,Damper,andRubberBumperLocation



Figure10:LinearDamperMountingLocation–Small

TreewithFactoryMountingBrackets



Figure11:LinearDamperMountingLocation–Large

TreewithFactoryMountingBrackets



Figure12:LinearDamperMountingLocation–LargeTreewithAftermarketMountingBrackets

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4. Usingtheincluded1inchbolt,washers,andspacers,installtheendofthelineardamperwiththehydraulic

portontothetopmountingbracket.Thespacersmustbeinstalledasshown.



LargeTree(BoltInsertedfromRear)



SmallTree(BoltInsertedfromFront)

Figure13:TopRollPositionDamperMount

5. Usingtheother1inchboltandincludedspacers,attachtherodendofthedampertothebottommount.



Figure14:BottomRollPositionDamperMount

6. Tightenboththetopandbottomlineardampermountingboltsto500ft‐lbs(678Nm).





FlatWasherThickSpacerThinSpacer

FlatWasherThickSpacersFlatWasherFlatWasherThickSpacerThinSpacer

FlatWasher

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5.4. HydraulicPlumbing



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.

1. AftertheNORACvalveismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbingforthe

hydrauliccircuitisshownschematicallyinFigure2.

2. DisconnectthetanklineattheRogatorvalveblockandinsertthe8FORXR‐8MORTtee(F03).

3. ConnectthestraightendofhoseH05totheteeandroutetotheNORACvalveblock.

4. DisconnectthepressurelineattheRogatorvalveblockandinsertthe6FORXR‐6MORTtee(F02).

5. ConnectthestraightendofhoseH04totheteeandroutetotheNORACvalveblock.

6. ConnecthoseH04tothepressureportandhoseH05tothetankportontheNORACvalveblock.

7. Disconnectandremovetheexistingleftandrightraiselines.

8. Insertthe12FORX‐6MORfitting(F05)totheleftandrightraiseportsontheRogatorvalveblock.

9. ConnectthestraightendofeachofthetwoH04hosestofittingsF05androutethehosestotheNORAC

valveblock.

10. Installthe6FORXR‐6MORTtees(F02)ontothe“B”portsoftheNORACvalveblock.Installthe6FORXR

6MORTtees(H15)ontheF02fittings.

11. ConnecteachofthetwoH04hosestotheH15fittingsonthecorrespondingleftandright“B”portofthe

NORACvalveblock.

12. Connecttheleftraiseline(H03)totheleftteeandtherightraiseline(H02)totherighttee.Routethe

hosestothetiltcylinders.H03islongerthanH02sincetheNORACvalveblockisnormallylocatedonthe

rightsideofthesprayer.

13. ConnectH02andH03tothecylindersusingthe12FORX‐6MORfittings(F05).

14. Theexistinglowerlinesdonotneedtobemodified.LeavetheselinesconnectedtotheRogatorvalve

block.

15. ConnecthosesH13tothefreeendsoftheH15tees.ConnecttheotherendofhosesH13tothe

accumulators(H12)using6MB‐6MORfittings(H14).

16. MounttheaccumulatorsasshowninFigure15.

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Figure15:AccumulatorMounting



Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand

themainsection.Ensurethattherearenoleaks.

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6 UltrasonicSensorInstallation

6.1. UltrasonicSensorMountingGuidelines

Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.

1. Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.

2. Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow

thecenterofthesensor.

3. Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.



Figure16:SensorMountingGuidelines



Figure17:BracketMountingGuidelines

6.2. LowProfileBracketMountingGuidelines

1. Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom

looseningovertime.

2. Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe

boomstructureandtheangledflange.



Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol

systemisswitchedfromsoiltocropmode.

Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded

totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill

notcauseinterference.

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6.3. WingSensorInstallation

Eachsensorhasaserialnumberstampedonthesensorhousing.



Figure18:SensorSerialNumberArrangement

1. Thesensorbracketshouldbeorientedforward(aheadoftheboom).

2. Typically,thebestmountinglocationfortheouterwingsensorbracketswillbeneartheendoftheboom

tips,approximatelytwofeet(0.6m)fromtheend(Figure19).Mountthebracketusingtheu‐bolts(M08),

washers(M12),andlocknuts(M11).Ifinstallingona60’or80’boom,useu‐bolts(M13),washers(M14),

andlocknuts(M09)tomountthesensorbrackets.



Figure19:OuterWingSensorBracketMounting

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