Norac UC7-BC-JD12A Installation guide

Brand: Norac

Model: UC7-BC-JD12A

Type: Installation guide

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JohnDeereR4030,R4038,R4045

ActiveWingRollControl

UC7BoomHeightControlSystem

InstallationManual

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ReorderP/N:UC7‐BC‐JD12A‐INSTRevG(JohnDeereR‐SeriesActiveWingRollControl)

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NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.

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Contents

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Introduction..........................................................................................................................1

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TechnicalSpecifications........................................................................................................2

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PartsOverview......................................................................................................................3

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Pre‐InstallationChecklist.......................................................................................................8

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HydraulicInstallation.............................................................................................................9

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UltrasonicSensorInstallation..............................................................................................20

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ElectronicInstallation..........................................................................................................26

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WingRollCylinderAirBleedProcedure..............................................................................31

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SoftwareSetup....................................................................................................................32

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CableSchematics.................................................................................................................33

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1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.

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Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

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2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)

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ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C

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3 PartsOverview

3.1. ElectronicInstallationOverview

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Figure1:ElectronicInstallationOverview

NOTE:ItemsshowninBLUEareincludedinthedisplaypackageandmaynotbeexactlyasshown.

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3.2. HydraulicPlumbingSchematic

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Figure2:HydraulicPlumbingSchematic

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3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN1

B0744745‐2BRACKETWRC80MMJDR‐SERIES1

B1144743MOUNTINGBRACKETMAINLIFTSENSORUC4PLUS1

B1550920MOUNTINGBRACKET90DEGMANIFOLD5091

B2044971SENSORMOUNTINGBRACKETLOWPROFILE16GA2

C0143220‐01CABLENETWORK14AWG1M1

C0243220‐03CABLENETWORK14AWG3M1

C0543210‐20CABLENETWORK18AWG20M2

C1050130‐01CABLEVALVE4‐PINDTTO2‐PINDT4

C1150120‐01CABLETEMPERATUREPROBE1

C2050140‐01CABLEINTERFACEJDR‐SERIES1

C3043250‐07CABLEBATTERYJDFUSED1

E0150000HCM1MODULE1

E0750300ULTRASONICMAXSENSOR3

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY1

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR2

H0144863‐23HOSEASSEMBLY122R2‐0632INL6FORX6FORX8

H0244863‐25HOSEASSEMBLY122R2‐06136INL6FORX6FORX4

H0344862‐13HOSEASSEMBLY122R2‐0436INL4FORX4FORX901

H1044865‐70HYDRAULICSFITTINGKIT‐JD121

H1144865‐75HYDRAULICSFITTINGKIT‐AWR11

H1250912FITTINGKIT4STATIONLOADSENSESANDWICH1

H2044981WINGROLLCYLINDER80MMW/POSITIONSENSOR1

M02UC7‐BC‐JD12A‐

INSTMANUALINSTALLATIONUC7JOHNDEERER‐SERIESACTIVEWINGROLLCONTROL1

M05106706MOUNTINGCLIPHCM12

M07106610BOLTHEX5/16X4.518.8SS8

M08100870NUTLOCKNYLONSS5/16IN8

M09103025WASHERFLAT18.8SS5/16IN16

M10101374BOLTCARRIAGESS3/8X32

P01106705NETWORK4PINCAVITYPLUG1

P03105882NETWORK6PINPLUG3

V0150903VALVEASSEM3STATIONCCPROPDT 1

V0250901VALVEASSEM1STATIONEXPANSIONPROPDT1

V0350907VALVELOADSENSESANDWICHKITD033STN1

V0450905VALVELOADSENSESANDWICHKITD031STN1

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3.3.1. HydraulicFittingKitDetails(P/N:44865‐70)

ItemPartNumberNameQuantityPicture

F0144917MALEADAPTER‐6MB6MOR7

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F0244929ORIFICEINSERT.0625INONEWAY4

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F04104369PLUG‐6MBP1

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F05104586TEEADAPTER‐6FORXR6MORT6

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F0610459090DEGADAPTER‐6MOR6FORX906

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F07104884MALETOFEMALEADAPTER‐6MOR8FORX2

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F08104885TEEADAPTER‐8FORXR8MORT2

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F09104693MALEADAPTER‐4MB4MOR1

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F10105226MALETOFEMALEADAPTER‐4MOR6FORX1

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F11105500SETSCREW1/4X3/8 1

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6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

NotUsedwith509SeriesManifold

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Itemmaynotbeincluded

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3.3.2. HydraulicFittingKitDetails(P/N:44865‐75)

ItemPartNumberNameQuantityPicture

F1244917MALEADAPTER‐6MB6MOR6

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F13104586TEEADAPTER‐6FORXR6MORT4

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F1410459090DEGADAPTER‐6MOR6FORX909

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Donotusehighspeedpowertools/drillswheninstallinghardware.

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TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.

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ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.

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6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

1. Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

2. Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

3. Bringenginetofield‐operationalRPMandrecordbelow.

4. Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

5. NotallsprayerswillhavethefunctionslistedbelowinFigure3.

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Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.

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Figure3:Pre‐InstallBoomSpeeds

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5 HydraulicInstallation

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Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.

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ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. LoadSensePlateAssembly

1. Removethesolenoidvalvesfromthetopofthemanifold.

2. Placethematchingloadsensesandwichplateontothemanifoldaligningthemountingholes.

3. Thesurfaceofthesandwichwitho‐ringsinstalledmatesagainstthemanifold.

4. Onthe3stationsandwichblock(V03),theLSportsfacethepressure“P”endofthemanifold.

5. Onthesinglestationsandwichblock(V04),theLSportfacesthesideofthemanifoldoppositethe“A”and

“B”ports.

6. Placethesolenoidvalvesontopofthesandwichblocks.The“P”labelonthesideeachsolenoidmustpoint

towards“P”portofthemanifold.

7. InstallthelongerM5socketheadcapscrewssuppliedwiththesandwichblock.

8. Snugeachboltbeforetightening.

9. Torqueeachboltusingacornertocornerpatternto60‐65in‐lbs.(6.8‐7.3Nm)

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Figure4:LoadSensePlateAssembly

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5.2. ExpansionBlockAssembly

1. Ensurethematingsurfaceofthe3stationmanifoldiscleanandundamaged.

2. Removethetwoplugsfromtheendofthe3stationmanifold.Giveeachplugatapwithahammerand

punchtoaidremovalbeingcarefulnottodamageanyofthesurfaces.

3. Coatthetwoo‐ringssuppliedinhydraulicoilandinstallthemintotheportswhichtheplugshavebeen

removed.Ensuretheo‐ringsareproperlyseated.

4. Attachtheexpansionblockusingtheincludedspringwashersandbolts.DONOTaddflatwasherstothe

hardware.

5. Tightentheboltsto17ft‐lbs(20Nm).



Figure5:NORACExpansionBlockAssembly

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5.3. LoadSenseHoseConnection

1. Installthe4MB4MOR90fittingsintotheloadsensesandwichplatesasshowninFigure6.Donottighten.

2. Connecttheshorthosebetweenthefittings.

3. Tightenhoseconnectionsfirst.Tightenremainingfittings.



Figure6:LoadSenseHoseConnection

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5.4. ValveBlockAssembly

1. Onacleansurfaceremovetheplasticplugsfromtheblock.

2. Installthe6MB‐6MOR(F01)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).

3. Removetheplugfromthe“S”port.Gentlytaptheplugwithahammertoloosenitbeforeattemptingto

removeit.

4. Installthe4MB‐4MOR(F09)fittingintothe“S”port.Tightento11ft‐lbs(15Nm).

5. Inserttwoorifices(F02)intothe“B”portswiththenotchfacingoutward.

6. Inserttwoorifices(F02)intothe“A”portswiththenotchfacinginward.

7. Installthe6MB‐6MOR(F01)fittingsintothe“A”and“B”ports.Tightento18ft‐lbs(24Nm).

8. Installthe6MBPplug(F04)intothe“A”portofthe3

stationoftheblock.

9. Installa6MB‐6MOR(F01)fittingintothe“B”portofthe3

stationoftheblock.Tightento18ft‐lbs(24

Nm).

10. Installthe6MB‐6MOR(F12)fittingsintothe“A”and“B”portsoftheexpansionblock.Tightento18ft‐lbs

(24Nm).



Figure7:NORACValveBlockDetails

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5.5. ValveBlockMounting

1. AgoodmountinglocationforthevalveblockontheJohnDeereisillustratedinFigure8.Thiswillrequire

remountingthehoseclampremountingthehoseclamp(circledinredinFigure8)fromthebacktothe

front.

Note:Thevalveblockcannotbemountedonthetopoftheboom.Ifthevalveblockismountedontop,it

willbehitwhentheboomrolls.

2. Mountthemanifoldtothebracket(B15)usingthehardwaresupplied.

3. Attachthemountingbracketandvalvetothesprayerusingtheremininghardware.

4. Cutoffexcessboltorstudlengthifnecessary.



 

Figure8:ValveBlockMounting

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5.6. WingRollCylinderMounting

1. Installthewingrollcylindermountingbracket(B07)ontotheboomframeusingthesuppliedhardware.

Tightenhardwareto30‐40ft‐lb(41‐54Nm).

2. Mountthewingrollcylinder(H20)tothebracketusingthesuppliedclamps.InstalltheWRCwiththecable

endpointingtowardstheright‐handwing.

3. RoutetheWRCsensorcabletothe8‐waycoupler(E11).



Figure9:WingRollCylinderInstallation

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5.7. HydraulicPlumbing



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.

1. AftertheNORACvalveblockismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbing

forthehydrauliccircuitisshownschematicallyinFigure2.

2. Installtwo(2)6MOR‐6FORX90fittings(F06)ontothe“P”and“T”portsoftheNORACvalveblock.

3. Connectthehoses(H01)tothe90degreefittings(F06)onthepressureandtankportsontheNORACvalve

block(V01).

4. Installan8FORXR‐8MORT(F08)teebetweentheexistingtanklineandthesprayervalveblock.

5. Installa6MOR‐8FORX(F07)fittingontothetee(F08).Connectthetankline(H01)fromtheNORACvalve

blocktotheF07fitting.

6. Installan8FORXR‐8MORT(F08)teebetweentheexistingpressurelineandthesprayervalveblock.The

pressureportislocatedonthesmallervalveblocknexttothemainblock.

7. Installa6MOR‐8FORX(F07)fittingontothetee(F08).Connectthepressureline(H01)fromtheNORAC

valveblocktotheF07fitting.

8. Insertthe6FORXR‐6MORTtees(F05)intotheexistingraiseandlowerlinesatthewingcylinders.

9. Installfour(4)6MOR‐6FORX90fittings(F06)ontothe6FORXR‐6MORTtees(F05).

10. Installfour(4)6FORXR‐6MORTtees(F13)ontothe“A”and“B”portsoftheNORACvalveblock.

11. Installfour(4)6MOR‐6FORX90fittings(F14)ontothe6FORXR‐6MORTtees(F05).Orientthefittingsto

facedownwardsasshowninFigure10.

12. Connectfour(4)hoses(H02)betweenthe90degreefittings(F06andF14).

13. Theraiselinesmustbeconnectedtothe"B"portsoftheNORACvalveblock.Thelowerlinesofthe

cylindersmustbeconnectedtothe"A"portsoftheNORACblock.

14. ConnecthoseH01tothe“B”portonthe3

stationoftheblock.

15. Inserta6FORXR‐6MORTtee(F05)intotheexistingmainliftline.ConnecthoseH01totheF05tee.

NOTE:AJohnDeerediscorificeisfoundbetweentheJohnDeereblockfittingandhoseend.Becarefulto

notlosethispartwhenremovingthemainlifthosetoinserttheF05tee.Positiontheorificebetween

theF05teefittingandtheJohnDeerehose,sothattheorificerestrictsflowofboththeJohnDeere

controlsandtheNORACcontrols.

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16. ConnecthoseH03tothe“S”portoftheNORACblock.

17. Inserta6FORXR‐6MORTtee(F05)intotheexistingloadsenseconnection.Installthe4MOR‐6FORXfitting

(F10)ontotheF05tee.ConnecthoseH03totheF10fitting.

18. ConnecthoseH01betweenthetees(F13)onthelower(“A”)lines.

19. Connecttwo(2)hosesH01tothetees(F13)ontheraise(“B”)lines.

20. Installfour(4)6MB‐6MORfittings(F12)ontotheportsonthewingrollcylinder(H20).

21. Installfour(4)6MOR‐6FORX90fittings(F14)ontotheF12fittingonthewingrollcylinder(H20).

22. ConnecthosesH01fromtheraiselinestoports“3”and“4”onthewingrollcylinder(H20).

23. ConnecthoseH01betweenthe“1”portonthewingrollcylinder(H20)andthe“A”portontheNORAC

expansionblock.

24. ConnecthoseH01betweenthe“2”portonthewingrollcylinder(H20)andthe“B”portontheNORAC

expansionblock.



Figure10:FittingsInstalledonNORACValveBlock

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