Norac UC7-BC-NT04A Installation guide

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Nitro(4000and5000Series)and

NewHollandFrontMountBoom

ActiveWingRoll

UC7BoomHeightControlSystem

InstallationManual

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ReorderP/N:UC7‐BC‐NT04A‐INSTRevF(Nitro(4000&5000Series)andNewHollandFrontMountBoomActiveWingRoll)

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NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.

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Contents

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Introduction..........................................................................................................................1

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TechnicalSpecifications........................................................................................................2

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PartsOverview......................................................................................................................3

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Pre‐InstallationChecklist.......................................................................................................8

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HydraulicInstallation.............................................................................................................9

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UltrasonicSensorInstallation..............................................................................................14

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ElectronicInstallation..........................................................................................................18

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WingRollCylinderAirBleedProcedure..............................................................................23

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SoftwareSetup....................................................................................................................24

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CableSchematics.................................................................................................................25

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AppendixA:PartsforOlderSprayers..................................................................................31

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1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.

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Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

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Donotusehighspeedpowertools/drillswheninstallinghardware.

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TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.

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ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.

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2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)

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ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C

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3 PartsOverview

3.1. ElectronicInstallationOverview

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Figure1:ElectronicInstallationOverview

NOTE:ItemsshowninBLUEareincludedinthedisplaypackageandmaynotbeexactlyasshown.

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3.2. HydraulicPlumbingSchematic

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Figure2:HydraulicPlumbingSchematic

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3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN1

B0744748‐2BRACKETWRC80MMNT1

B1044729MOUNTINGBRACKETNITROUNIVERSALSPRINGBREAKAWAY4

B1144743BRKT,SENSORMAINLIFTUC1

B1244701‐01KITACCESSPANELCAB1

C0243220‐03CBL,NETWORK14AWG3M2

C0543220‐10CBL,NETWORK14AWG10M4

C1050130‐01CBL,VLV4PINTO2PINDT 3

C1150120‐01CBL,TEMPPROBE45CM18IN1

C1250130‐07CBL,VLV4PINTO2PINMPTEEDISCONNECT1

C2050140‐09CBL,I/FMP1501

C3043250‐07CBL,PWRJDFUSED1

C3143250‐21CBL,PWRAMPFUSED(PIN2PWR)1

E0150000HCM1MODULE1

E0750300ULTRASONICMAXSENSOR5

E1043760NETWORKCOUPLER3‐WAY2

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY1

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR2

H0144863‐56HOSEASSEMBLY122R2‐0680INL6FORX458FORX4

H0244863‐31HOSEASSEMBLY122R2‐06106INL6FORX6FORX3

H0344863‐53HOSEASSEMBLY122R2‐0666INL6FORX6FORX1

H1044865‐40HYDRAULICSFITTINGKIT‐NT41

H1144865‐75HYDRAULICSFITTINGKIT‐AWR11

H2044981WINGROLLCYLINDER80MMW/POSITIONSENSOR1

M02UC7‐BC‐NT04A‐

INST

MANUALINSTALLATIONUC7NITRO(4000&5000SERIES)ANDNEWHOLLAND

FRONTMOUNTBOOMACTIVEWINGROLL1

M05106706MOUNTINGCLIPHCM12

M06106907BOLTHEXSSA2‐70M8‐1.25X254

M07102126WASHERLOCKSPRINGSS5/16IN4

P01106705NETWORK4PINCAVITYPLUG1

P03105882NETWORK6PINPLUG3

V0150903VALVEASSEM3STATIONCCPROPDT 1

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3.3.1. HydraulicFittingKitDetails(P/N:44865‐40)

ItemPartNumberNameQuantityPicture

F01104369PLUG‐6MBP2

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F0244917MALEADAPTER‐6MB‐6MOR4

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F04104886MALEADAPTER‐8MB‐8MOR2

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F05104884MALETOFEMALEADAPTER‐6MOR8FORX2

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F06105184.018"INLINEORIFICE‐O‐RINGGROOVEONFACE2

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F07106156MALETOFEMALEADAPTER‐8MOR6FOR2

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F0844948ORIFICEINSERT.067"2

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F09101827PLUG‐8MBP2

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F11104885TEEADAPTER‐8FORXR8MORT2

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F1244928ORIFICEINSERT.047INONEWAY2

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F13104592O‐RINGHYD3/8INFLATFACE2

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F1410651990DEGREEADAPTER‐8MOR8FORX904

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Notallfittingsareusedforthisinstallation.

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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3.3.2. HydraulicFittingKitDetails(P/N:44865‐75)

ItemPartNumberNameQuantityPicture

F1244917MALEADAPTER‐6MB6MOR6

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F13104586TEEADAPTER‐6FORXR6MORT4

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F1410459090DEGADAPTER‐6MOR6FORX909

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3.3.3. AlternateCabling

IfthesprayerhasWeatherpackconnectorsonthevalveblockinsteadofMetripack150connectors,contact

Topconformoredetails.

Table2:IllustrationsofConnectorTypes

ConnectorTypeConnectorIllustration

Metripack150

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Weatherpack

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6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

Bringenginetofield‐operationalRPMandrecordbelow.

Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

NotallsprayerswillhavethefunctionslistedbelowinFigure3.

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Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.

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Figure3:Pre‐InstallBoomSpeeds

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5 HydraulicInstallation

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Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.

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ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. ValveBlockAssembly

Onacleansurfaceremovetheplasticplugsfromtheblock.

Installthe6MB‐6MOR(F02)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).

Insertthetwoorifices(F12)intothe“B”portswiththenotchfacingout.

Installthe6MB‐6MOR(F02)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).

Installthe6MBP(F01)plugsintothe“A”ports.Tightento18ft‐lbs(24Nm).

Installthe6MB‐6MOR(*F12)fittingsintothe“A”and“B”portsofthe3

stationoftheNORACblock.

Tightento18ft‐lbs(24Nm).

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Figure4:NORACValveBlockDetails

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installationandtroubleshootinginfo.

5.2. ValveBlockMounting

NOTE:Ifthesprayerismodelyear2009orolder,avalvemountingplatecanbeorderedfromNORAC.See

Section11.1fordetails.

Modelyear2009andnewersprayershaveafactoryinstalledvalvemountingplate(Figure6).

AsuitablemountinglocationforthevalveblockisillustratedinFigure5.Mounttheblockwiththepressure

andtankportsfacingthesprayercabusingM06andM07.

Anadditionalholemayneedtobedrilledintheplatetoensurepropermounting.



Figure5:ValveBlockMountingLocation



Figure6:ValveBlockMountingonFactoryInstalledPlate

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5.3. WingRollCylinderMounting

RemovethetwoboltsshowninFigure7(standingunderthecab,facingforward).

Drillouttheholeswitha3/8inchdrillbit.



Figure7:BoltLocation

Rerouteanyexistingsprayerhosesandcablesthatmayinterferewithmountingthewingrollcylinder.

Installthewingrollcylindermountingbracket(B07)intotheholesusingthesuppliedhardware.Tighten

hardwareto30‐40ft‐lb(41‐54Nm).Theopencurveonthebracketsmustfacecabofthesprayer.

Mountthewingrollcylinder(H20)tothebracketusingthesuppliedclamps.Installthewingrollcylinder

withthecableendpointingtowardstheright‐handwing(whenlookingfromtherearofthesprayer).

Routethewingrollcylindercabletothe8‐waycoupler(E11).

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5.4. HydraulicPlumbing



Ifthesprayervalveblockhasaserialnumber21.12732orlower,refertoSection11.2foradditionalfittings

thatmaybeneeded.



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.

AftertheNORACvalveblockismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbing

forthehydrauliccircuitisshownschematicallyinFigure2.

Theraiselinesmustbeconnectedtothe“B”portsoftheNORACvalveblock.Insertthe8FORXR‐8MORT

teefittings(F11)betweentheNitrovalveblockandtheexistingraiselines.

Installan8MOR‐8FORX90fitting(F14)ontotheopenportsonF11.Connectthestraightendofhoses(H01)

toF14.

Installtwo(2)6FORXR‐6MORTtees(*F13)ontothe“B”portsoftheNORACblock.

Connectthe45endofhosesH01tothe*F13tees.

Installtwo(2)6MOR‐6FORX90fittings(*F14)ontothe6FORXR‐6MORTtees(*F13).

ConnecthoseH02tothe*F14fittingontheleft“raise”(“B”)line.

ConnecthoseH03tothe*F14fittingontheright“raise”(“B”)line.

RemovetheexistingplugsontheendoftheNitrovalveblockforboththepressureandtanklines.Insert

the8MB‐8MORfittings(F04)intobothports.

Installan8MOR‐8FORX90fitting(F14)ontoF04.

ConnectthestraightendofhosesH01toF14.Connectthe45endofH01tothepressureandtankports

ontheNORACvalveblock.

EnsuretherearenootherorificespresentinthecircuitbetweentheNORACvalveblockandtheboom

cylinders.

Installfour(4)6MB‐6MORfittings(*F12)ontotheportsonthewingrollcylinder(H20).

Installa6MOR‐6FORX90fittings(*F14)ontoeach*F12.

ConnecthoseH03fromtheright“raise”linetothe“3”portonthewingrollcylinder(H20).

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ConnecthoseH02fromtheleft“raise”linetothe“4”portonthewingrollcylinder(H20).

Installtwo(2)6MOR‐6FORX90fittings(F14)ontothe“A”and“B”portsofthe3

stationoftheNORAC

block.

ConnecthoseH02betweenthe“1”portonthewingrollcylinder(H20)andthe“A”portonthe3

station

oftheNORACblock.

ConnecthoseH02betweenthe“2”portonthewingrollcylinder(H20)andthe“B”portonthe3

station

oftheNORACblock.

Thefollowingstepsareonlyforsprayerswithaccumulatorsonthetiltcylinders.

Removethe8MB‐8MORfittingfromthewingaccumulators.

Installa6MOR‐8FORXfitting(F05)intothewingaccumulator.

Attachan8MOR‐6FORfitting(F07)ontofittingF05withtheinlineorifice(F06)betweenthetwofittings.

Theinlineorificeistheorificewithagrooveononesideandano‐ringontheotherside.EnsurethatF06

hastheo‐ring(F13)installed.



Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand

themainsection.Ensurethattherearenoleaks.

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6 UltrasonicSensorInstallation

6.1. UltrasonicSensorSerialNumberArrangement

WheninstallingtheMAXSensors™(E07),startwiththesmallestserialnumberontheleft‐handsideandproceed

tothelargestserialnumberontheright‐handside.

Eachsensorhasaserialnumberstampedonthesensorhousing.

ApplyalightcoatingofthesuppliedPermatexAnti‐seizegreasetoallthreadedpartsuponinstallation.



Figure8:SensorSerialNumberArrangement

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6.2. BracketAssembly

AssemblethebreakawaysensorbracketasillustratedinFigure9.



Figure9:BreakawayBracketAssembly

Applyasmallamountofgreasetotherotatingsurfacesofthebracket.



Figure10:SensorBracketMounting





FRONT

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6.3. UltrasonicSensorMountingGuidelines

Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurementerror.These

rulesshouldbefollowedforboththewingsensorsandthemainlift(middle)sensor.

Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground(A).

Thecenterlineoftheacousticconeshouldbeapproximatelyverticalatnormaloperatingheights(A).

Thebottomofthesensormustbeatleast9inches(230mm)infrontofthespraynozzlesandboom

structure(B).(Thisdoesnotapplyforthemainliftsensor)

Thebottomofthesensormustbeatleast9inches(230mm)abovethespraynozzles(C).

Ensuretherearenootherobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow

thesensor(D).



Figure11:SensorMountingGuidelines



Figure12:SensorReadingOffBoom



Aproblemcanariseifasensorisnotmountedcorrectly.Itispossibleforthesensortoreadoffoftheboom

insteadoftheground.Thismayonlybecomeapparentoncethecontrolsystemisswitchedfromsoiltocrop

mode.

Alsobecarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomis

foldedtotransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensure

theywillnotcauseinterference.

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6.4. WingSensorInstallation

Thesensorbracketshouldbeorientedforward(aheadoftheboom).

Typically,thebestmountinglocationfortheouterwingsensorbracketswillbejustinsidetheboom

breakaways.

Mounttheinnerwingsensorsapproximatelyhalfwaybetweenthechassisandtheouterwingsensors.

Mountthesensorintothesensorbracket.TorquetheM8nutto108in‐lb(12Nm).Runthesensorcable

throughthebrackettube.

6.5. MainLiftSensorInstallation



Figure13:MainLiftBracketAssembly

Themainliftbracketshouldpositionthesensorapproximatelyinthecenterofthesprayer,forwardofthe

boomasshowninFigure14.

MounttheMAXsensortothemainliftbracket.TorquetheM8nutto108in‐lb(12Nm).Runthesensor

cablealongthemainliftbrackettube.



Ensurethebracketdoesnotcollidewithanyotherpartofthesprayerthroughoutthefullrangeofmainlift

motion.



Figure14:MainLiftBracketMounting

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