Norac UC7-BC-RG14A Installation guide

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Rogator–ActiveWingRoll(2018+)

(900,1100,1300)48MPommier

UC7BoomHeightControlSystem

InstallationManual

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ReorderP/N:UC7‐BC‐RG14A‐INSTRevB(Rogator–ActiveWingRoll48mPommier(900,1100,1300))

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NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.

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Contents

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Introduction..........................................................................................................................1

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TechnicalSpecifications........................................................................................................2

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PartsOverview......................................................................................................................3

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Pre‐InstallationChecklist.......................................................................................................9

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HydraulicInstallation...........................................................................................................10

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UltrasonicSensorInstallation..............................................................................................17

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ElectronicInstallation..........................................................................................................20

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WingRollCylinderAirBleedProcedure..............................................................................26

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SoftwareSetup....................................................................................................................27

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CableSchematics.................................................................................................................28

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1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.

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UC7firmwareversionmustbeversion3.1.0.3orhigher.

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Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

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2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)

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ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C

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3 PartsOverview

3.1. ElectronicInstallationOverview

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Figure1:ElectronicInstallationOverview

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3.2. HydraulicPlumbingSchematic

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Figure2:HydraulicPlumbingSchematic

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3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN2

B0744749BRACKETWRC80MMV11

B11411698BRKTSENSORMAINRG1

B1550920MOUNTINGBRACKET90DEGMANIFOLD5091

B2044971‐01SENSORMOUNTINGBRACKETLOWPROFILE16GA‐NOMOUNTINGHARDWARE4

C0343220‐05CABLENETWORK14AWG5M2

C0443220‐01CABLENETWORK14AWG1M1

C0543210‐20CABLENETWORK18AWG20M4

C1050130‐01CABLEVALVE4‐PINDTTO2‐PINDT3

C1150120‐01CABLETEMPERATUREPROBE1

E0150000HCM1MODULE1

E0750300MAXSENSOR5

E1043760NETWORKCOUPLER3‐WAY3

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY2

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR 2

F12105338TEEADAPTER‐12FORXR12MORT1

H0344863‐48HOSEASSEMBLY122R2‐0640INL6FORX906FORX3

H0444863‐46HOSEASSEMBLY122R2‐0640INL6FORX908FORX1

H0644863‐31HOSEASSEMBLY122R2‐06106INL6FORX6FORX4

H1044865‐54HYDRAULICSFITTINGKIT‐RG61

H1144865‐75HYDRAULICSFITTINGKIT‐AWR11

H15104369COUPLINGHYD6MBP2

H1644929ORIFICEINSERT.0625INONEWAY2

H2044981WINGROLLCYLINDER80MMW/POSITIONSENSOR1

H2144792‐111ROLLPOSITIONDAMPER40.86IARG1

H2244750‐10HARDWAREMOUNTINGLINEARROLL‐ROGATORLTUPPER1

H2344750‐11HARDWAREMOUNTINGLINEARROLL‐ROGATORLTLOWER1

M02UC7‐BC‐RG14A‐INSTMANUC7INSTROGATOR900,1100,1300AWRPOMMIER48M1

M04100594BOLTHEXNCGR5PLTD1/2X12

M05106706MOUNTINGCLIPHCM12

M06100868NUTLOCKNYLONNCPLTD1/2IN2

M07106849BUMPERRUBBER2

M08106904BOLTU304SS.31‐18THDX1.88X2.638

M11100870NUTLOCKNYLONSS3165/16‐1816

M12103025WASHERFLATSAESS5/16IN16

P01106705NETWORK4PINCAVITYPLUG1

P02106602NETWORK12PINPLUG(A‐KEY)DT1

P03105882NETWORK6PINPLUG3

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ItemPartNumberNameQuantity

P05411785CONNPLUGDT064PINW/TETHER1

V0150903VALVEASSEM3STATIONCCPROPDT

1

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3.3.1. ToolsRequired

Thislistisintendedtobeaguidelineforwhatisrequiredforinstallation.Additionaltoolsmayberequiredor

mayworkbetter.

 SAEWrenches(sizes7/16"to1")

 Side‐CuttingPliers(forcableties)

 PowerDrill

 5/8"DrillBit

 TapeMeasure

 CenterPunchandSmallHammer(Optional)

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3.3.2. HydraulicFittingKitDetails(P/N:44865‐54)

ItemPartNumberNameQuantityPicture

F02104586TEEADAPTER‐6FORXR6MORT3

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F03104885TEEADAPTER‐8FORXR8MORT2

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F05105327MALETOFEMALEADAPTER‐12FORX6MOR4

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F06106136PLUG‐12MORP2

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F0744917MALEADAPTER‐6MB6MOR4

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F08104369PLUG‐6MBP2

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F0944928ORIFICEINSERT.047INONEWAY

DONOTUSE–USEH16SUPPLIEDSEPERATELY2

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F11106137MALEADAPTER‐10MB8MOR1

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F12105338TEEADAPTER‐12FORXR12MORT1

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F13105732MALETOFEMALEADAPTER‐8MOR12FORX1

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F14104884MALETOFEMALEADAPTER‐6MOR8FORX1

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Notallfittingsareusedforthisinstallation.

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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3.3.3. HydraulicFittingKitDetails(P/N:44865‐75)

ItemPartNumberNameQuantityPicture

F1244917MALEADAPTER‐6MB6MOR6

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F13104586TEEADAPTER‐6FORXR6MORT4

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F1410459090DEGADAPTER‐6MOR6FORX909

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Notallfittingsareusedforthisinstallation.

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Donotusehighspeedpowertools/drillswheninstallinghardware.

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TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.

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ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

Bringenginetofield‐operationalRPMandrecordbelow.

Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

NotallsprayerswillhavethefunctionslistedbelowinFigure3.

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Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.

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Figure3:Pre‐InstallBoomSpeeds

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5 HydraulicInstallation

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Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.

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ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. ValveBlockAssembly

Onacleansurfaceremovetheplasticplugsfromtheblock.

Installthe6MB‐6MOR(F07)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).

Insertthetwoorifices(H16)intothe“B”portsofthetwostationsclosesttothe“P”and“T”portswiththe

notchfacingout.

Installthe6MB‐6MOR(F07)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).

Installthe6MBP(F08)plugsintothe“A”portsofthetwostationsclosesttothe“P”and“T”ports.Tighten

to18ft‐lbs(24Nm).

Installthe6MB‐6MOR(*F12)fittingsintothe“A”and“B”portsofthe3

stationoftheblock.Tightento

18ft‐lbs(24Nm).



Figure4:NORACValveBlockDetails



H16

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5.2. ValveBlockMounting

AsuitablemountinglocationforthevalveblockisillustratedinFigure6.

Mountthemanifoldtothebracket(B15)usingthehardwaresupplied.

Attachthemountingbracketandvalvetothesprayerusingtheremininghardware.

Cutoffexcessboltorstudlengthifnecessary.



Figure5:ManifoldMountedtoBracket



Figure6:ValveBlockMounting

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5.3. WingRollCylinderMounting

Drilltwo(2)5/8inchholesinthecrossmemberbelowtherearcatwalkfourteeninches(14”)infromthe

rightsidetomountthewingrollcylindertotheboom.Theholesmustbespaced100mm(3.94”)apart.

Installthewingrollcylindermountingbracket(B07)ontotheboomframeusingthesuppliedhardware

(M04,M06).Tightenhardwareto60‐70ft‐lb(81‐95Nm).

Installfour(4)6MB‐6MORfittings(*F12)ontothe“1”,“2”,“3”,and“4”outerportsonthewingrollcylinder

(H20).

Mountthewingrollcylinder(H20)usingthesuppliedclamps.Installthewingrollcylinderwiththecable

endpointingtowardstheright‐handwing(whenlookingfromtherearofthesprayer).



Figure7:WingRollCylinderInstalledontheBoomFrame(whenlookingfromtherear)

Cylindermaynotbeexactlyasshown.



CableEnd

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5.4. LinearDamperInstallation



Beforecontinuing,tiltboththeleftandrightboomsuptothetopoftheirstroketomakeiteasiertorotate

theboom.

Beforeinstallingthelineardamper,thefactorysprings,dampersandrubberbumpersmustberemoved

fromthesprayer.TheLargeTreesprings,dampers,andbumpersareshowninFigure8andFigure9.The

SmallTreesprings,dampers,andbumpersareshowninError!Referencesourcenotfound..

ForLargeTreesprayers,installtheincludedrubberbumpers(M07)inplaceoftheoriginalones.



Figure8:LargeTree‐AGCOFactorySpringandDamperLocation



Figure9:LargeTreeBumperLocation



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Usingtheincluded1inchbolt,washers,andspacers,installtheendofthelineardamperwiththehydraulic

portontothetopmountingbracket.Thespacersmustbeinstalledasshown.



LargeTree(BoltInsertedfromRear)



Figure10:TopRollPositionDamperMount

Usingtheother1inchboltandincludedspacers,attachtherodendofthedampertothebottommount.



Figure11:BottomRollPositionDamperMount

Tightenboththetopandbottomlineardampermountingboltsto500ft‐lbs(678Nm).





FlatWasherThickSpacerThinSpacer

FlatWasherThickSpacersFlatWasher

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5.5. HydraulicPlumbing



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.

AftertheNORACvalveismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbingforthe

hydrauliccircuitisshownschematicallyinFigure2.

DisconnectthetanklineattheRogatorvalveblockandinsertthe8FORXR‐8MORTtee(F03).

ConnectthestraightendofhoseH04tothetee(F03)androutetotheNORACvalveblock.

DisconnectthepressurelineattheRogatorvalveblockandinsertthe6FORXR‐6MORTtee(F02).

ConnectthestraightendofhoseH03tothetee(F02)androutetotheNORACvalveblock.

ConnecthoseH03tothepressureportandhoseH04tothetankportontheNORACvalveblock.

Disconnectandremovetheexistingleftandrightraiselines.

Connecta12FORXR‐12MORTtee(F02)toeachfittingofleftandrightraiseportsontheRogatorvalve

block

Insertthe12FORX‐6MORfitting(F05)ontoonelegoftheteesinstalledabove.

Connectthestraightendsoftwo(2)hosesH03tofittingsF02androutethehosestotheNORACvalve

block.

Connecta6FORXR‐6MORTtee(*F13)toeach“B”portonthefirsttwostationsontheNORACvalveblock.

ConnecthosesH03tothe*F13teefittingsonthecorrespondingleftandright“B”portsontheNORAC

valveblock.

Connecttheleftraiseline(H01)tothetee(F02)ontheleftportontheRogatorvalveblock.Connectthe

rightraiseline(H02)tothetee(F02)ontherightportontheRogatorvalveblock.

Theexistinglowerlinesdonotneedtobemodified.LeavetheselinesconnectedtotheRogatorvalve

block.

ConnecthosesH06tothetees(*F13)onthe“B”portsontheNORACvalveblock.

Installfour(4)6MOR‐6FORX90fittings(*F14)ontothe*F12fittingsoneachportonthewingrollcylinder

(H20).

ConnecthoseH06fromtheright“raise”linetothe“2”portonthewingrollcylinder(H20).



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ConnecthoseH06fromtheleft“raise”linetothe“1”portonthewingrollcylinder(H20).

ConnecthoseH06betweenthe“3”portonthewingrollcylinder(H20)andthe“B”portonthe3

station

oftheNORACvalveblock.

ConnecthoseH06betweenthe“4”portonthewingrollcylinder(H20)andthe“A”portonthe3

station

oftheNORACvalveblock.



Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand

themainsection.Ensurethattherearenoleaks. 



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6 UltrasonicSensorInstallation

6.1. UltrasonicSensorMountingGuidelines

Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.

Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.

Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow

thecenterofthesensor.

Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.



Figure12:SensorMountingGuidelines



Figure13:BracketMountingGuidelines

6.2. LowProfileBracketMountingGuidelines

Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom

looseningovertime.

Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe

boomstructureandtheangledflange.



Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol

systemisswitchedfromsoiltocropmode.

Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded

totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill

notcauseinterference.

Norac UC7-BC-RG14A Installation guide

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