Norac UC7-BC-RG14A Installation guide

Type
Installation guide

RogatorActiveWingRoll(2018+)
(900,1100,1300)48MPommier
UC7BoomHeightControlSystem
InstallationManual
Copyright2023byNORACSystemsInternationalInc.
ReorderP/N:UC7BCRG14AINSTRevB(RogatorActiveWingRoll48mPommier(900,1100,1300))
NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate
productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual
wasreviewedatthetimeofapprovalforpublication.
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Contents
1
Introduction..........................................................................................................................1
2
TechnicalSpecifications........................................................................................................2
3
PartsOverview......................................................................................................................3
4
PreInstallationChecklist.......................................................................................................9
5
HydraulicInstallation...........................................................................................................10
6
UltrasonicSensorInstallation..............................................................................................17
7
ElectronicInstallation..........................................................................................................20
8
WingRollCylinderAirBleedProcedure..............................................................................26
9
SoftwareSetup....................................................................................................................27
10
CableSchematics.................................................................................................................28
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1 Introduction
CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured
withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability
unmatchedforyearstocome.
Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,
andensurechemicalsareappliedcorrectly.
Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough
understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.
Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe
installationprocedure,pleasedon’thesitatetocontactus.
UC7firmwareversionmustbeversion3.1.0.3orhigher.
Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts
suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot
guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.
Pleasereadthismanualinitsentiretybeforeattemptinginstallation.
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2 TechnicalSpecifications
  
CANICES3(A)/NMB3(A)
ThisClassAdigitalapparatuscomplieswithCanadianICES003.
PursuanttoEMCDirectiveArticle9,thisproductisnotintendedforresidentialuse.
Table1:SystemSpecifications
SupplyVoltage(rated) 12VDC
SupplyCurrent(rated) 10A
HydraulicPressure(maximum) 3300psi
BaudRate 250kbps
OperatingTemperatureRange 0°Cto80°C
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3 PartsOverview
3.1. ElectronicInstallationOverview
Figure1:ElectronicInstallationOverview
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3.2. HydraulicPlumbingSchematic
Figure2:HydraulicPlumbingSchematic
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3.3. ListofParts
ItemPartNumberNameQuantity
B054470601KITCABLETIEBLACK10PCS21IN150PCS7.5IN2
B0744749BRACKETWRC80MMV11
B11411698BRKTSENSORMAINRG1
B1550920MOUNTINGBRACKET90DEGMANIFOLD5091
B204497101SENSORMOUNTINGBRACKETLOWPROFILE16GA‐NOMOUNTINGHARDWARE4
C034322005CABLENETWORK14AWG5M2
C044322001CABLENETWORK14AWG1M1
C054321020CABLENETWORK18AWG20M4
C105013001CABLEVALVE4PINDTTO2PINDT3
C115012001CABLETEMPERATUREPROBE1
E0150000HCM1MODULE1
E0750300MAXSENSOR5
E1043760NETWORKCOUPLER3WAY3
E1143765NETWORKCOUPLER8WAY1
E1243764NETWORKCOUPLER2WAY2
E2043764TNETWORKCOUPLER2WAYWITHTERMINATOR 2
F12105338TEEADAPTER‐12FORXR12MORT1
H034486348HOSEASSEMBLY122R20640INL6FORX906FORX3
H044486346HOSEASSEMBLY122R20640INL6FORX908FORX1
H064486331HOSEASSEMBLY122R206106INL6FORX6FORX4
H104486554HYDRAULICSFITTINGKIT‐RG61
H114486575HYDRAULICSFITTINGKIT‐AWR11
H15104369COUPLINGHYD6MBP2
H1644929ORIFICEINSERT.0625INONEWAY2
H2044981WINGROLLCYLINDER80MMW/POSITIONSENSOR1
H2144792111ROLLPOSITIONDAMPER40.86IARG1
H224475010HARDWAREMOUNTINGLINEARROLL‐ROGATORLTUPPER1
H234475011HARDWAREMOUNTINGLINEARROLL‐ROGATORLTLOWER1
M02UC7BCRG14AINSTMANUC7INSTROGATOR900,1100,1300AWRPOMMIER48M1
M04100594BOLTHEXNCGR5PLTD1/2X12
M05106706MOUNTINGCLIPHCM12
M06100868NUTLOCKNYLONNCPLTD1/2IN2
M07106849BUMPERRUBBER2
M08106904BOLTU304SS.3118THDX1.88X2.638
M11100870NUTLOCKNYLONSS3165/161816
M12103025WASHERFLATSAESS5/16IN16
P01106705NETWORK4PINCAVITYPLUG1
P02106602NETWORK12PINPLUG(AKEY)DT1
P03105882NETWORK6PINPLUG3
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ItemPartNumberNameQuantity
P05411785CONNPLUGDT064PINW/TETHER1
V0150903VALVEASSEM3STATIONCCPROPDT
1
3.3.1. ToolsRequired
Thislistisintendedtobeaguidelineforwhatisrequiredforinstallation.Additionaltoolsmayberequiredor
mayworkbetter.
SAEWrenches(sizes7/16"to1")
SideCuttingPliers(forcableties)
PowerDrill
5/8"DrillBit
TapeMeasure
CenterPunchandSmallHammer(Optional)
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3.3.2. HydraulicFittingKitDetails(P/N:4486554)
ItemPartNumberNameQuantityPicture
F02104586TEEADAPTER‐6FORXR6MORT3
F03104885TEEADAPTER‐8FORXR8MORT2
F05105327MALETOFEMALEADAPTER‐12FORX6MOR4
F06106136PLUG‐12MORP2
F0744917MALEADAPTER‐6MB6MOR4
F08104369PLUG‐6MBP2
F0944928ORIFICEINSERT.047INONEWAY
DONOTUSEUSEH16SUPPLIEDSEPERATELY2
F11106137MALEADAPTER‐10MB8MOR1
F12105338TEEADAPTER‐12FORXR12MORT1
F13105732MALETOFEMALEADAPTER‐8MOR12FORX1
F14104884MALETOFEMALEADAPTER‐6MOR8FORX1
Notallfittingsareusedforthisinstallation.
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
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3.3.3. HydraulicFittingKitDetails(P/N:4486575)
ItemPartNumberNameQuantityPicture
F1244917MALEADAPTER‐6MB6MOR6
F13104586TEEADAPTER‐6FORXR6MORT4
F1410459090DEGADAPTER‐6MOR6FORX909
Notallfittingsareusedforthisinstallation.
Donotusehighspeedpowertools/drillswheninstallinghardware.
TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.
ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex
Antiseizegreasetoallthreadedpartsuponinstallation.PermatexAntiseizelubricantispreferred,butother
similarantiseizeproductsmaybeused.
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
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4 PreInstallationChecklist
Thepreinstallchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.
Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).
Ensureallboomfoldoperationsarefunctional(placeacheckmarkinboxesbelow).
BringenginetofieldoperationalRPMandrecordbelow.
Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable
measurements,taketheaverageof3trials.
NotallsprayerswillhavethefunctionslistedbelowinFigure3.
Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.
Figure3:PreInstallBoomSpeeds
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5 HydraulicInstallation
Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic
pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic
installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt
cylindersfullyextended.
ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis
recommendedthataqualifiedtechnicianperformthehydraulicinstallation.
5.1. ValveBlockAssembly
Onacleansurfaceremovetheplasticplugsfromtheblock.
Installthe6MB6MOR(F07)fittingsintothe“P”and“T”ports.Tightento18ftlbs(24Nm).
Insertthetwoorifices(H16)intothe“B”portsofthetwostationsclosesttothe“P”and“T”portswiththe
notchfacingout.
Installthe6MB6MOR(F07)fittingsintothe“B”ports.Tightento18ftlbs(24Nm).
Installthe6MBP(F08)plugsintothe“A”portsofthetwostationsclosesttothe“P”and“T”ports.Tighten
to18ftlbs(24Nm).
Installthe6MB6MOR(*F12)fittingsintothe“A”and“B”portsofthe3
rd
stationoftheblock.Tightento
18ftlbs(24Nm).
Figure4:NORACValveBlockDetails
H16
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5.2. ValveBlockMounting
AsuitablemountinglocationforthevalveblockisillustratedinFigure6.
Mountthemanifoldtothebracket(B15)usingthehardwaresupplied.
Attachthemountingbracketandvalvetothesprayerusingtheremininghardware.
Cutoffexcessboltorstudlengthifnecessary.
Figure5:ManifoldMountedtoBracket
Figure6:ValveBlockMounting
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5.3. WingRollCylinderMounting
Drilltwo(2)5/8inchholesinthecrossmemberbelowtherearcatwalkfourteeninches(14”)infromthe
rightsidetomountthewingrollcylindertotheboom.Theholesmustbespaced100mm(3.94”)apart.
Installthewingrollcylindermountingbracket(B07)ontotheboomframeusingthesuppliedhardware
(M04,M06).Tightenhardwareto6070ftlb(8195Nm).
Installfour(4)6MB6MORfittings(*F12)ontothe“1”,“2”,“3”,and“4”outerportsonthewingrollcylinder
(H20).
Mountthewingrollcylinder(H20)usingthesuppliedclamps.Installthewingrollcylinderwiththecable
endpointingtowardstherighthandwing(whenlookingfromtherearofthesprayer).
Figure7:WingRollCylinderInstalledontheBoomFrame(whenlookingfromtherear)
Cylindermaynotbeexactlyasshown.
CableEnd
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5.4. LinearDamperInstallation
Beforecontinuing,tiltboththeleftandrightboomsuptothetopoftheirstroketomakeiteasiertorotate
theboom.
Beforeinstallingthelineardamper,thefactorysprings,dampersandrubberbumpersmustberemoved
fromthesprayer.TheLargeTreesprings,dampers,andbumpersareshowninFigure8andFigure9.The
SmallTreesprings,dampers,andbumpersareshowninError!Referencesourcenotfound..
ForLargeTreesprayers,installtheincludedrubberbumpers(M07)inplaceoftheoriginalones.
Figure8:LargeTree‐AGCOFactorySpringandDamperLocation
Figure9:LargeTreeBumperLocation
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Usingtheincluded1inchbolt,washers,andspacers,installtheendofthelineardamperwiththehydraulic
portontothetopmountingbracket.Thespacersmustbeinstalledasshown.
LargeTree(BoltInsertedfromRear)
Figure10:TopRollPositionDamperMount
Usingtheother1inchboltandincludedspacers,attachtherodendofthedampertothebottommount.
Figure11:BottomRollPositionDamperMount
Tightenboththetopandbottomlineardampermountingboltsto500ftlbs(678Nm).
FlatWasherThickSpacerThinSpacer
FlatWasherThickSpacersFlatWasher
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5.5. HydraulicPlumbing
Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.
AftertheNORACvalveismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbingforthe
hydrauliccircuitisshownschematicallyinFigure2.
DisconnectthetanklineattheRogatorvalveblockandinsertthe8FORXR8MORTtee(F03).
ConnectthestraightendofhoseH04tothetee(F03)androutetotheNORACvalveblock.
DisconnectthepressurelineattheRogatorvalveblockandinsertthe6FORXR6MORTtee(F02).
ConnectthestraightendofhoseH03tothetee(F02)androutetotheNORACvalveblock.
ConnecthoseH03tothepressureportandhoseH04tothetankportontheNORACvalveblock.
Disconnectandremovetheexistingleftandrightraiselines.
Connecta12FORXR12MORTtee(F02)toeachfittingofleftandrightraiseportsontheRogatorvalve
block
Insertthe12FORX6MORfitting(F05)ontoonelegoftheteesinstalledabove.
Connectthestraightendsoftwo(2)hosesH03tofittingsF02androutethehosestotheNORACvalve
block.
Connecta6FORXR6MORTtee(*F13)toeach“B”portonthefirsttwostationsontheNORACvalveblock.
ConnecthosesH03tothe*F13teefittingsonthecorrespondingleftandright“B”portsontheNORAC
valveblock.
Connecttheleftraiseline(H01)tothetee(F02)ontheleftportontheRogatorvalveblock.Connectthe
rightraiseline(H02)tothetee(F02)ontherightportontheRogatorvalveblock.
Theexistinglowerlinesdonotneedtobemodified.LeavetheselinesconnectedtotheRogatorvalve
block.
ConnecthosesH06tothetees(*F13)onthe“B”portsontheNORACvalveblock.
Installfour(4)6MOR6FORX90fittings(*F14)ontothe*F12fittingsoneachportonthewingrollcylinder
(H20).
ConnecthoseH06fromtheright“raise”linetothe“2”portonthewingrollcylinder(H20).
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ConnecthoseH06fromtheleft“raise”linetothe“1”portonthewingrollcylinder(H20).
ConnecthoseH06betweenthe“3”portonthewingrollcylinder(H20)andthe“B”portonthe3
rd
station
oftheNORACvalveblock.
ConnecthoseH06betweenthe“4”portonthewingrollcylinder(H20)andthe“A”portonthe3
rd
station
oftheNORACvalveblock.
Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand
themainsection.Ensurethattherearenoleaks. 

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6 UltrasonicSensorInstallation
6.1. UltrasonicSensorMountingGuidelines
Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.
Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.
Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow
thecenterofthesensor.
Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.
Figure12:SensorMountingGuidelines
Figure13:BracketMountingGuidelines
6.2. LowProfileBracketMountingGuidelines
Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom
looseningovertime.
Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe
boomstructureandtheangledflange.
Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol
systemisswitchedfromsoiltocropmode.
Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded
totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill
notcauseinterference.
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Norac UC7-BC-RG14A Installation guide

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Installation guide

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