Norac UC7-BC-CS05A Installation guide

Brand: Norac

Model: UC7-BC-CS05A

Type: Installation guide

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CaseIH(20,30&40Series)

ActiveWingRoll

UC7BoomHeightControlSystem

InstallationManual

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ReorderP/N:UC7‐BC‐CS05A‐INSTRevE(CaseIH20,30&40SeriesActiveWingRoll)

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NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.

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Contents

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Introduction..........................................................................................................................1

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TechnicalSpecifications........................................................................................................2

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PartsOverview......................................................................................................................3

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Pre‐InstallationChecklist.......................................................................................................8

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HydraulicInstallation.............................................................................................................9

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UltrasonicSensorInstallation..............................................................................................16

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ElectronicInstallation..........................................................................................................23

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WingRollCylinderAirBleedProcedure..............................................................................28

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SoftwareSetup....................................................................................................................29

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CableSchematics.................................................................................................................30

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AppendixA:MainLiftValveInstallation.............................................................................35

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1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.

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Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

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2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)

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ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C

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3 PartsOverview

3.1. ElectronicInstallationOverview

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Figure1:ElectronicInstallationOverview

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3.2. HydraulicPlumbingSchematic

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Figure2:HydraulicPlumbingSchematic

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3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN1

B0744749BRACKETWRC80MMV11

B0844749‐2BRACKETWRC80MMV1MOUNTFLAT2

B1550919MOUNTINGBRACKETMANIFOLD509W/HARDWARE1

B1744972SENSORMOUNTINGBRACKETLOWPROFILERAINFLAP16GA2

B2044971SENSORMOUNTINGBRACKETLOWPROFILE16GA2

B2144973SENSORMOUNTINGBRACKETLOWPROFILE16GALARGEFLANGE1

C0143220‐01CABLENETWORK14AWG1M1

C0243220‐03CABLENETWORK14AWG3M1

C0543210‐20CABLENETWORK18AWG20M2

C1050130‐01CABLEVALVE4‐PINDTTO2‐PINDT4

C1150120‐01CABLETEMPERATUREPROBE1

C2050140‐03CABLEINTERFACEDT(280"ML)1

C3043250‐04CABLEBATTERYAMPFUSED1

E0150000HCM1MODULE1

E0750300ULTRASONICMAXSENSOR3

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY1

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR2

H0144862‐08HOSEASSEMBLY122R2‐0436INL6FORX6FORX4

H0244863‐10HOSEASSEMBLY122R2‐0660INL6FJX8FORX2

H0344863‐25HOSEASSEMBLY122R2‐06136INL6FORX6FORX1

H0444863‐31HOSEASSEMBLY122R2‐06106INL6FORX6FORX1

H0544863‐38HOSEASSEMBLY122R2‐06156INL6FORX6FORX902

H0644863‐23HOSEASSEMBLY122R2‐0632INL6FORX6FORX4

H0744863‐53HOSEASSEMBLY122R2‐0666INL6FORX6FORX1

H1044865‐06HYDRAULICSFITTINGKIT‐CS31

H1144865‐48HYDRAULICSFITTINGKIT‐CS41

H1244865‐75HYDRAULICSFITTINGKIT‐AWR11

H2044981WINGROLLCYLINDER80MMW/POSITIONSENSOR1

M02UC7‐BC‐CS05A‐INSTMANUALINSTALLATIONUC7CASEIH(20,30&40SERIES)ACTIVEWINGROLL1

M05106706MOUNTINGCLIPHCM12

M09100947WASHERLOCKSPRINGSS3/8IN4

M10100929WASHERFLATSAESS3/8IN4

M11101375BOLTCARRIAGESS3/8X54

M12100851NUTHEXNCGR5SS3/8IN4

P01106705NETWORK4PINCAVITYPLUG1

P03105882NETWORK6PINPLUG3

V0150903VALVEASSEM3STATIONCCPROPDT 1

V0250901VALVEASSEM1STATIONEXPANSIONPROPDT1

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3.3.1. HydraulicFittingKitDetails(P/N:44865‐06)

ItemPartNumberNameQuantityPicture

F02103312MALEADAPTER‐6MB6MJ2

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F03104586TEEADAPTER‐6FORXR6MORT4

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F04104886MALEADAPTER‐8MOR8MB2

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F0544917MALEADAPTER‐6MB‐6MOR8

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F06104885TEEADAPTER‐8FORXR8MORT2

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F0710459090DEGADAPTER‐6MOR6FORX904

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F08104369PLUG‐6MBP2

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F0944928ONEWAYORIFICEINSERT‐0.0474

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F10104592O‐RINGHYD3.8INFLATFACE2

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F11105184ORIFICEINLINE6FLATFACE2

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Notallfittingsareusedforthisinstallation.

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TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.

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6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

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3.3.2. HydraulicFittingKitDetails(P/N:44865‐48)

Thefollowingfittingsareusedforconnectingthemainlifthydraulics.

ItemPartNumberNameQuantityPicture

*F03104586TEEADAPTER‐6FORXR6MORT2

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*F0444917MALEADAPTER‐6MB6MOR2

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*F16104885TEEADAPTER‐8FORXR8MORT2

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*F17104884MALETOFEMALEADAPTER‐6MOR8FORX2

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3.3.3. HydraulicFittingKitDetails(P/N:44865‐75)

Thefollowingfittingsareusedforconnectingtheactivewingrollhydraulics.

ItemPartNumberNameQuantityPicture

F1244917MALEADAPTER‐6MB6MOR6

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F13104586TEEADAPTER‐6FORXR6MORT4

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F1410459090DEGADAPTER‐6MOR6FORX909

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Notallfittingsareusedforthisinstallation.

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Donotusehighspeedpowertools/drillswheninstallinghardware.

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ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.

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4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

1. Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

2. Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

3. Bringenginetofield‐operationalRPMandrecordbelow.

4. Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

5. NotallsprayerswillhavethefunctionslistedbelowinFigure3.

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Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.

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Figure3:Pre‐InstallBoomSpeeds

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5 HydraulicInstallation

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Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.

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ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. ExpansionBlockAssembly

1. Ensurethematingsurfaceofthe3stationmanifoldiscleanandundamaged.

2. Removethetwoplugsfromtheendofthe3stationmanifold.Giveeachplugatapwithahammerand

punchtoaidremovalbeingcarefulnottodamageanyofthesurfaces.

3. Coatthetwoo‐ringssuppliedinhydraulicoilandinstallthemintotheportswhichtheplugshavebeen

removed.Ensuretheo‐ringsareproperlyseated.

4. Attachtheexpansionblockusingtheincludedspringwashersandbolts.DONOTaddflatwasherstothe

hardware.

5. Tightentheboltsto17ft‐lbs(20Nm).



Figure4:NORACExpansionBlockAssembly

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5.2. ValveBlockAssembly

1. Onacleansurfaceremovetheplasticplugsfromtheblock.

2. Installthe6MB‐6MJ(F02)fittingsintothe“P”and“T”ports.Tightento18ft‐lbs(24Nm).

3. Insertthetwo(2)orifices(F09)intothe“B”portswiththenotchfacingoutward.

4. Installthe6MB‐6MOR(F05)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).

5. Insertthetwo(2)orifices(F09)intothe“A”portswiththenotchfacinginward.

6. Installthe6MB‐6MOR(F05)fittingsintothe“A”ports.Tightento18ft‐lbs(24Nm).

7. Installthe6MB‐6MORfittings(*F04)intothe“A”and“B”portsofthe3

station.

8. Installthe6MB‐6MOR(F12)fittingsintothe“A”and“B”portsoftheexpansionblock.Tightento18ft‐lbs

(24Nm).



Figure5:NORACValveBlockDetails

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5.3. ValveBlockMounting

1. AsuitablemountinglocationforthevalveblockisillustratedinFigure6.

2. InserttheM8mountingstudsintotheblockusingahexnuttoholdthestud.Themanifoldmountingholes

areM8‐1.25x19mm(0.75”)deep.Ifboltsareusedinsteadofthestuds,ensuretheboltsthreadinatleast

10mm(3/8”).ApplyalightcoatingofthesuppliedPermatexAnti‐seizegreasetoallthreadedpartsupon

installation.

3. Usetheremaininghardwaretosecuretheblocktothesprayer.

4. Cutoffanyexcessstudlengthifnecessary.



Figure6:ValveBlockMounting

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5.4. WingRollCylinderMounting

1. Installthewingrollcylindermountingbracket(B07andB08)onttheboomframeusingthesupplied

hardware(M9‐M12).Tightenhardwareto30‐40ft‐lb(41‐54Nm).

2. Mountthewingrollcylinder(H20)tothebracketusingthesuppliedclamps.InstalltheWRCwiththecable

endpointingtowardstheright‐handwing(whenlookingfromtherearofthesprayer).

3. RoutetheWRCsensorcabletothe8‐waycoupler(E11).



Figure7:WRCInstalledontheBoomFrame(whenlookingfromthefront)



CableEnd

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5.5. HydraulicPlumbing



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.



TheCasefactorymainliftaccumulatorsmustbechargedtotheirrecommendedsettingforproperoperation

oftheUC7™BoomHeightControlsystem.Evenonnewsprayers,thechargepressureshouldbechecked

beforeproceedingwiththeinstallation.

1. AftertheNORACvalveismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbingforthe

hydrauliccircuitisshownschematicallyinFigure2.

2. Connectfour(4)6MOR‐6FORX90fittings(F07)tothe“A”and“B”portsontheNORACvalveblock.Attach

four6FORXR‐6MORTteefittings(F03)ontotheF07fittingsontheNORACblock.

3. Connectfour6FORXR‐6MORTteefittings(F13)ontotheF03teesontheNORACblock.

4. Connecttherightlowerline(the“A”line)hosefromthecylindertooneendofthe6FORXR‐6MORTtee

fitting(F13)ontherightNORAC“A”port.

5. Connecttherightraiseline(the“B”line)hosefromthecylindertooneendofthe6FORXR‐6MORTtee

fitting(F13)ontherightNORAC“B”port.

6. ConnecthoseH04betweentheleftlowerline(the“A”line)onthecylindertooneendofthe6FORXR‐

6MORTteefitting(F13)ontheleftNORAC“A”port.

7. ConnecthoseH03betweentheleftraiseline(the“B”line)onthecylindertooneendofthe6FORXR‐

6MORTteefitting(F13)ontheleftNORAC“B”port.

8. Installthefour(4)hoses(H01)betweentheteefitting(F03)andtheCasevalveblock.Usethe6MB‐6MOR

adapters(F05)toconnectthehosestotheCasevalveblock.

9. ConnecthosesH02tothe“P”and“T”portsontheNORACvalveblockandroutetotheCasevalveblock.

10. Teethepressureandtanklines(H02)fortheNORACvalveblockintotheexisting“P”and“T”linesonthe

Casesprayerblockusingthe8FORXR‐8MORT(F06)fittingsandthe8MOR‐8MB(F04)adapters.

11. AttachthestraightfittingsonhosesH05tothe“A”and“B”portsonthe3

stationoftheblock.Routethe

freeendofthehoses(H05)totheCasemainlifttee,whichislocatednearthesprayeraxle(Figure8).

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

Figure8:CaseMainLiftTeeLocation

12. DisconnecttheraisehosethatrunsfromtheCasevalveblocktothemainlifttee.Ifthefittingsonthe

Caseblockare#6,installthe6FORX‐6MORTfitting(*F03)(Figure9).Reconnecttheraisehosetothetee.

IfthefittingsontheCaseblockare#8,installthe8FORXR8MORT



fitting(*F16)(Figure10).Reconnectthe

raisehosetothetee.

13. ConnecttheNORAChose(H05)thatisconnectedtothe“B”portonthe3

stationoftheNORACblockto

theteefitting.If*F03isused,itisadirectconnection(Figure9).If*F16isused,installthe6MOR8FORX

adapter(*F17)toconnectthehose(Figure10).

14. DisconnectthelowerhosethatrunsfromtheCasevalveblocktothemainlifttee.Ifthefittingsonthe

Caseblockare#6,installthe6FORX‐6MORTfitting(*F03)(Figure9).Reconnecttheraisehosetothetee.

IfthefittingsontheCaseblockare#8,installthe8FORXR8MORT



fitting(*F16)(Figure10).Reconnectthe

raisehosetothetee.

15. ConnecttheNORAChose(H05)thatisconnectedtothe“A”portonthe3

stationoftheNORACblockto

theteefitting.If*F03isused,itisadirectconnection(Figure9).If*F16isused,installthe6MOR8FORX

adapter(*F17)toconnectthehose(Figure10).



Figure9:MainLiftConnectionswith#6Fittings



Figure10:MainLiftConnectionswith#8Fittings

16. Installfour(4)6MOR‐6FORX90fittings(F14)ontothe6FORXR‐6MORTtees(F13).

17. ConnecthoseH06betweentheF14fittingsonthelower(“A”)lines.

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18. ConnecthoseH06totheF14fittingontheleftraise(“B”)line.

19. ConnecthoseH07totheF14fittingontherightraise(“B”)line.

20. Installfour(4)6MB‐6MORfittings(F12)ontotheportsonthewingrollcylinder(H20).

21. Installfour(4)6MOR‐6FORX90fittings(F14)ontotheF12fittingonthewingrollcylinder(H20).

22. ConnecthoseH07fromtherightraiselinetothe“3”portonthewingrollcylinder(H20).

23. ConnecthoseH06fromtheleftraiselinetothe“4”portonofthewingrollcylinder(H20).

24. ConnecthoseH06betweenthe“1”portonthewingrollcylinder(H20)andthe“A”portontheNORAC

expansionblock.

25. ConnecthoseH06betweenthe“2”portonthewingrollcylinder(H20)andthe“B”portontheNORAC

expansionblock.



ThisfollowingportionoftheinstallisonlyforCase120’booms.

26. Beforecontinuing,makesuretheboomsareloweredallthewaytothebottomofthecylindertravel.

27. Placeoneoftheo‐rings(F10)intotheo‐ringgrooveontheinlineorifice(F11).

28. Removethewingaccumulatorandinserttheinlineorifice(F11)betweentheaccumulatorandfitting.

29. Reassembleandrepeatfortheoppositetiltcylinder.



Figure11:TiltCylinderOrificeLocation



Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand

themainsection.Ensurethattherearenoleaks.



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6 UltrasonicSensorInstallation

6.1. UltrasonicSensorMountingGuidelines

Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.

1. Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.

2. Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow

thecenterofthesensor.

3. Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.



Figure12:SensorMountingGuidelines



Figure13:BracketMountingGuidelines

6.2. LowProfileBracketMountingGuidelines

1. Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom

looseningovertime.

2. Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe

boomstructureandtheangledflange.



Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol

systemisswitchedfromsoiltocropmode.

Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded

totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill

notcauseinterference.

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installationandtroubleshootinginfo.

6.3. RainflapInstallation

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Rainflapsareonlyinstalledinthewingsensorbrackets.

1. Insertonesideoftherainflaprodintothepre‐benthingetabonthesensorbracket.(Figure14)

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Figure14:RainflapRodinPre‐BentHingeTab

2. Aligntheothersideoftherainflaprodwiththeunbenthingetab.(Figure15)

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Figure15:AlignRainflapRod

3. Bendthehingetabinwardovertherainflaproduntilthehingetabfitssecurelyinthedetentgrooveon

thebacksideofthesensorbracket.(Figure16)

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Figure16:BendRainflapHingeTab

4. Ensuretherainflapactuatessmoothlywhenthebracketisturnedupsidedownandreturnstotheopen

positionwhenthesensorbracketisreturnedtoitsoperatingposition(sensorpointingdownwardstoward

theground).

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Norac UC7-BC-CS05A Installation guide

Norac UC7-BC-CS05A Installation guide

Norac UC7-BC-CS05A Installation guide

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