Norac UC7-BC-JD07A Installation guide

Type
Installation guide

JohnDeere4720,4710,4700
ActiveRoll
UC7BoomHeightControlSystem
InstallationManual
Copyright2023byNORACSystemsInternationalInc.
ReorderP/N:UC7BCJD07AINSTRevD(JohnDeere4720,4710,4700ActiveRoll)
NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate
productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual
wasreviewedatthetimeofapprovalforpublication.
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 Contents
1
Introduction..........................................................................................................................1
2
TechnicalSpecifications........................................................................................................2
3
PartsOverview......................................................................................................................3
4
PreInstallationChecklist.......................................................................................................8
5
HydraulicInstallation.............................................................................................................9
6
UltrasonicSensorInstallation..............................................................................................16
7
ElectronicInstallation..........................................................................................................22
8
SystemMaintenance...........................................................................................................27
9
SoftwareSetup....................................................................................................................28
10
CableSchematics.................................................................................................................29
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1 Introduction
CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured
withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability
unmatchedforyearstocome.
Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,
andensurechemicalsareappliedcorrectly.
Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough
understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.
Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe
installationprocedure,pleasedon’thesitatetocontactus.
Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts
suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot
guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.
Pleasereadthismanualinitsentiretybeforeattemptinginstallation.
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2 TechnicalSpecifications
  
CANICES3(A)/NMB3(A)
ThisClassAdigitalapparatuscomplieswithCanadianICES003.
PursuanttoEMCDirectiveArticle9,thisproductisnotintendedforresidentialuse.
Table1:SystemSpecifications
SupplyVoltage(rated) 12VDC
SupplyCurrent(rated) 10A
HydraulicPressure(maximum) 3300psi
BaudRate 250kbps
OperatingTemperatureRange 0°Cto80°C

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3 PartsOverview
3.1. ElectronicInstallationOverview
Figure1:ElectronicInstallationOverview
NOTE:ItemsshowninBLUEareincludedinthedisplaypackageandmaynotbeexactlyasshown.
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3.2. HydraulicPlumbingSchematic
Figure2:HydraulicPlumbingSchematic
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3.3. ListofParts
ItemPartNumberNameQuantity
B054470601KITCABLETIEBLACK10PCS21IN150PCS7.5IN1
B104469521PINACTIVEROLLJDUPPERMOUNTINGKIT1
B13105416CLAMPROUND11/4INSS4
B1550919MOUNTINGBRACKETMANIFOLD509W/HARDWARE1
B2044971SENSORMOUNTINGBRACKETLOWPROFILE16GA2
B2144973SENSORMOUNTINGBRACKETLOWPROFILE16GALARGEFLANGE1
C014322001CABLENETWORK14AWG1M1
C024322003CABLENETWORK14AWG3M1
C054321020CABLENETWORK18AWG20M2
C105013001CABLEVALVE4PINDTTO2PINDT3
C115012006CABLETEMPPROBE&BYPASS2PINDTTEE(208"[5285mm])1
C155013017CABLESCMAININTERFACEJD(60"[1525MM])1
C205014010CABLEINTERFACEJD30SERIES1
C304325007CABLEBATTERYJDFUSED1
E0150000HCM1MODULE1
E0750300ULTRASONICMAXSENSOR3
E1143765NETWORKCOUPLER8WAY1
E1243764NETWORKCOUPLER2WAY1
E2043764TNETWORKCOUPLER2WAYWITHTERMINATOR2
H024486353HOSEASSEMBLY122R20666INL6FORX6FORX2
H034486323HOSEASSEMBLY122R20632INL6FORX6FORX2
H044486331HOSEASSEMBLY122R206106INL6FORX6FORX2
H104486536HYDRAULICSFITTINGKIT‐JD81
H704486538HYDRAULICSFITTINGKIT‐ACTIVEROLL1
H724486211HOSEASSEMBLY122R20460INL4FORX4FORX2
H754469522HYDCYLINDERAR1.75INW/INTERNALSENSORREVA1
M02UC7BCJD07AINSTMANUALINSTALLATIONUC7JOHNDEERE4720,4710,4700ACTIVEROLL 1
M05106706MOUNTINGCLIPHCM12
M10106548DRILLBIT3/8"HSSSTDJOBBER1
P01106705NETWORK4PINCAVITYPLUG1
P03105882NETWORK6PINPLUG3
V0150903VALVEASSEM3STATIONCCPROPDT1

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3.3.1. HydraulicFittingKitDetails(P/N:4486536)
ItemPartNumberNameQuantityPicture
F02104691TEEADAPTER‐4FORXR4MORT1
F03104586TEEADAPTER‐6FORXR6MORT7
F04105226MALETOFEMALEADAPTER‐4MOR6FORX1
F0544917MALEADAPTER‐6MB6MORMACHINEDORB8
F06104693MALEADAPTER‐4MOR4MB1
F15105500SETSCREW1/4X3/8 1
Notallfittingsareusedinthisinstallation.
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
NotUsedwith509SeriesManifold
Itemmaynotbeincluded
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3.3.2. HydraulicFittingKitDetails(P/N:4486538)
ItemPartNumberNameQuantityPicture
F10104586TEEADAPTER‐6FORXR6MORT3
F11105338TEEADAPTER‐12FORXOR12MORT1
F1244916MALEADAPTER‐6MB4MORMACHINEDORB4
F14104694MALEADAPTER4MOR4FORX901
F07A44928ORIFICEINSERT.047INONEWAY1
F07B44935ORIFICEINSERT.042INONEWAY1
Notallfittingsareusedinthisinstallation.
Donotusehighspeedpowertools/drillswheninstallinghardware.
TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.
ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex
Antiseizegreasetoallthreadedpartsuponinstallation.PermatexAntiseizelubricantispreferred,butother
similarantiseizeproductsmaybeused.
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
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4 PreInstallationChecklist
Thepreinstallchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.
1. Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).
2. Ensureallboomfoldoperationsarefunctional(placeacheckmarkinboxesbelow).
3. BringenginetofieldoperationalRPMandrecordbelow.
4. Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable
measurements,taketheaverageof3trials.
5. NotallsprayerswillhavethefunctionslistedbelowinFigure3.
Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.
Figure3:PreInstallBoomSpeeds
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5 HydraulicInstallation
Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic
pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic
installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt
cylindersfullyextended.
ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis
recommendedthataqualifiedtechnicianperformthehydraulicinstallation.
5.1. ValveBlockAssembly
1. Onacleansurfaceremovetheplasticplugsfromtheblock.
2. Installthe6MB6MOR(F05)fittingsintothe“P”and“T”ports.Tightento18ftlbs(24Nm).
3. Installthe6MB6MOR(F05)fittingsintothe“A”and“B”portsofthefirsttwovalvestations.Tightento
18ftlbs(24Nm).
4. Installthe.047orifice(F07A)intothe“B”portofthe3
rd
stationoftheblockwiththenotchfacingin.Install
the6MB4MOR(F12)fittingintothe“B”port.Tightento18ftlbs(24Nm).
5. Installthe.042orifice(F07B)intothe“A”portofthe3
rd
stationoftheblockwiththenotchfacingin.Install
the6MB4MOR(F12)fittingintothe“A”port.Tightento18ftlbs(24Nm).
Figure4:NORACValveBlockDetails
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5.2. ValveBlockMounting
1. AgoodmountinglocationforthevalveblockontheJohnDeereisillustratedinFigure5.
2. InserttheM8mountingstudsintotheblockusingahexnuttoholdthestud.Themanifoldmountingholes
areM81.25x19mm(0.75”)deep.Ifboltsareusedinsteadofthestuds,ensuretheboltsthreadinatleast
10mm(3/8”).ApplyalightcoatingofthesuppliedPermatexAntiseizegreasetoallthreadedpartsupon
installation.
3. Usetheremaininghardwaretosecuretheblocktothesprayer.
4. Cutoffanyexcessstudlengthifnecessary.
 
Figure5:ValveBlockMounting
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5.3. RollCylinderInstallation
1. Removetherubberbumpersonbothendsoftherollframe(Figure6).
Figure6:RubberBumperLocation
2. Removethelinkarm(blacksquaretube)connectedbetweentheparallelliftframeandrollframe.See
Figure7forthelinkarmlocation.
Figure7:JohnDeereLinkArmLocation(lookingtowardsrearofsprayer)
3. Removethelowerlinkboltandnut.
LinkArm
Position
Bumper
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4. Rolltheintermediateframe(wherethelinkisstillattached)counterclockwiseuntiltheupperlinkpincan
beaccessed.Itmaybehelpfultouseajackorstrapbetweentheboomframeandtheintermediateframe.
Removethesnapringfromthelinkpin.Removethepinandlink.
5. Installthecylinder(H75)intothelowermountsothatthecylinderportsfacethefrontofthesprayer.
Ensurethepivotsleeveisinstalledintothecylinder.Installtheboltthroughthecylinderandsleeveand
torqueto250ftlbs(339Nm).
Figure8:LowerBoltInstallation
6. Loosentheplasticportplugsandextendthecylindertolineuptheholeintheintermediateframeandthe
cylinder.
7. InstallB10fromtherearofthesprayerthroughtheintermediateframeandthecylinderaddingamounting
platebetweenbothsidesofthecylinderandtheframe.Addthefinalplatetothefrontsideofthe
intermediateframe.
Figure9:UpperPinInstallation
8. Usingthe3/8”drillbit(M10),centertherearplateandpinontheintermediateframe.Drillthroughthe
frameplatefromtherear.Clamptheplateinplaceifdesired.
9. Afterdrillingthroughthefirstflangeoftheintermediateframe,alignthemountingplatesandslidethe
drillthroughall3platestoguideanddrillthroughthesecondflange.
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Figure10:DrillingtheFlanges
10. Deburrtheholes.Installthemountingboltsintotheholesandsnug.Drillthesecondsetofholesand
installthemountingbolts.Torquetheboltsto20ftlbs(27Nm).
Figure11:UpperPinInstalled
11. Insomecases,thebrackethasfailedattheweldshowninFigure12.Itisrecommendedthatallsprayers
withrollcontroladdweldtotheexistingbrackettopreventfailure.Somesprayersfrom2005andnewer
alreadyhavegussetsaddedatthefactory.
Figure12:RollCylinderMountWeldLocations
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12. Installthe6MB4MOR(F12)fittingsintothecylinder.
13. Installthe4MOR4FORX90(F14)fittingontothecylinderfittingatthecapendofthecylinder.
Figure13:RollCylinderInstalledwithHoses
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5.4. HydraulicPlumbing
Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.
1. AftertheNORACvalveblockismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbing
forthehydrauliccircuitisshownschematicallyinFigure2.
2. ConnecthosesH03tothepressureandtankportsontheNORACvalveblock(V01).
3. Teehoses(H03)intothepressureandtankportsonthesprayervalveblockwith6FORXR6MORTfittings
(F03)and6MB6MORfittings(F05).Theelbowfittingscurrentlyinplacemustbereplacedbythe6MB
6MORfitting(F05).
4. Disconnecttheexistinghosesfromthetiltcylinders.Removetheexisting90degreefittingontherodend
ofeachcylinder.Installa6FORXR6MORTfitting(F03)ontotheportsofeachtiltcylinder.Reconnectthe
cylinderhosesand90degreefittingstothenewlyinstalledtees.
5. ConnectoneendofhosesH02totheF03fittingsontheLEFTtiltcylinder.Connecttheotherendofhoses
H02totheNORACvalveblock“A”and“B”ports.
6. ConnectoneendofhosesH04totheF03fittingsontheRIGHTtiltcylinder.Connecttheotherendofhoses
H04totheNORACvalveblock“A”and“B”ports.
7. The“raise”linesmustbeconnectedtothe"B"portsoftheNORACvalveblock.
8. The“lower”linesmustbeconnectedtothe"A"portsoftheNORACvalveblock.
9. InstallhosesH72totherollcylinderthatwaspreviouslyinstalled.RoutethehosestotheNORACvalve
block.
10. Connectthehoseattachedtotherodendofthecylindertothe“B”portofthe3
rd
stationoftheblock.
11. Connectthehoseattachedtothecapendofthecylindertothe“A”portofthe3
rd
stationoftheblock.
Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand
themainsection.Ensurethattherearenoleaks.
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6 UltrasonicSensorInstallation
6.1. UltrasonicSensorMountingGuidelines
Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.
1. Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.
2. Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow
thecenterofthesensor.
3. Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.
Figure14:SensorMountingGuidelines
Figure15:BracketMountingGuidelines
6.2. LowProfileBracketMountingGuidelines
1. Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom
looseningovertime.
2. Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe
boomstructureandtheangledflange.
Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol
systemisswitchedfromsoiltocropmode.
Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded
totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill
notcauseinterference.
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6.3. WingSensorInstallation
Ifinstallingathreesensorsystem,refertoSection6.3.1.
Ifinstallingafivesensorsystem(severeterrainoption),refertoSection6.3.2.
6.3.1. InstallationofaThreeSensorSystem
WheninstallingtheMAXSensors™(E07),startwiththesmallestserialnumberonthelefthandsideandproceed
tothelargestserialnumberontherighthandside.Eachsensorhasaserialnumberstampedonthesensor
housing.
ApplyalightcoatingofthesuppliedPermatexAntiseizegreasetoallthreadedpartsuponinstallation.
Figure16:SensorSerialNumberArrangement
1. Thesensorbracketshouldbeorientedforward(aheadoftheboom).
2. Typically,thebestmountinglocationforthewingsensorbracketswillbeneartheendoftheboomtips,
approximatelytwofeet(0.6m)fromtheend.
3. MounttheMAXsensors(E07)intothesensorbrackets.TorquetheM8nutto108inlb(12Nm).Runthe
sensorcablethroughholeinthebackofthebracket.Ensurethecableisclearofmovingpartsandwillnot
bedamagedduringfolding.
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Norac UC7-BC-JD07A Installation guide

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Installation guide

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