Norac UC7-BC-RG13 Installation guide







Rogator700Series

UC7BoomHeightControlSystem

InstallationManual



ReorderP/N:UC7‐BC‐RG13‐INSTRevF(Rogator700Series)



NOTICE:NORACSystemsInternationalInc.reservestherighttoimproveproductsandtheirspecificationswithoutnoticeandwithouttherequirementtoupdate

productssoldpreviously.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Thetechnicalinformationinthismanual

wasreviewedatthetimeofapprovalforpublication.



WWW.NORAC.CA

PRECISIONDEFINED



Contents



Introduction..........................................................................................................................1



TechnicalSpecifications........................................................................................................2



PartsOverview......................................................................................................................3



Pre‐InstallationChecklist.......................................................................................................7



HydraulicInstallation.............................................................................................................8



UltrasonicSensorInstallation..............................................................................................12



ElectronicInstallation..........................................................................................................19



SoftwareSetup....................................................................................................................24



CableSchematics.................................................................................................................25





WWW.NORAC.CA

PRECISIONDEFINED





Page1

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

1 Introduction

CongratulationsonyourpurchaseoftheNORACBoomHeightControlSystem.Thissystemismanufactured

withtopqualitycomponentsandisengineeredusingthelatesttechnologytoprovideoperatingreliability

unmatchedforyearstocome.

Whenproperlyusedthesystemcanprovideprotectionfromsprayerboomdamage,improvesprayerefficiency,

andensurechemicalsareappliedcorrectly.

Pleasetakethetimetoreadthismanualcompletelybeforeattemptingtoinstallthesystem.Athorough

understandingofthismanualwillensurethatyoureceivethemaximumbenefitfromthesystem.

Yourinputcanhelpmakeusbetter!Ifyoufindissuesorhavesuggestionsregardingthepartslistorthe

installationprocedure,pleasedon’thesitatetocontactus.



Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedinthismanual.Allparts

suppliedareselectedtospeciallyfitthesprayertofacilitateacompleteinstallation.However,NORACcannot

guaranteeallpartsfitasintendedduetothevariationsofthesprayerbythemanufacturer.

Pleasereadthismanualinitsentiretybeforeattemptinginstallation.

WWW.NORAC.CA

PRECISIONDEFINED





Page2

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

2 TechnicalSpecifications

  

CANICES‐3(A)/NMB‐3(A)



ThisClassAdigitalapparatuscomplieswithCanadianICES‐003.

PursuanttoEMCDirective–Article9,thisproductisnotintendedforresidentialuse.

Table1:SystemSpecifications

SupplyVoltage(rated) 12VDC

SupplyCurrent(rated) 10A

HydraulicPressure(maximum) 3300psi

BaudRate 250kbps

OperatingTemperatureRange 0°Cto80°C



Donotusehighspeedpowertools/drillswheninstallinghardware.



TheuseofdielectricgreaseisnotrecommendedonanyNORACelectricalconnections.



ToensureallstainlesssteelhardwaredoesnotgallorseizeapplyalightcoatingofthesuppliedPermatex

Anti‐seizegreasetoallthreadedpartsuponinstallation.PermatexAnti‐seizelubricantispreferred,butother

similaranti‐seizeproductsmaybeused.

WWW.NORAC.CA

PRECISIONDEFINED





Page3

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3 PartsOverview

3.1. ElectronicInstallationOverview



Figure1:ElectronicInstallationOverview



WWW.NORAC.CA

PRECISIONDEFINED





Page4

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.2. HydraulicPlumbingSchematic



Figure2:HydraulicPlumbingSchematic



WWW.NORAC.CA

PRECISIONDEFINED





Page5

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.3. ListofParts

ItemPartNumberNameQuantity

B0544706‐01KITCABLETIEBLACK10PCS21IN150PCS7.5IN1

B1550920MOUNTINGBRACKET90DEGMANIFOLD5091

B1744972SENSORMOUNTINGBRACKETLOWPROFILERAINFLAP16GA2

B2044971SENSORMOUNTINGBRACKETLOWPROFILE16GA2

B2144973‐02SENSORMOUNTINGBRACKETLOWPROFILE16GALARGEFLANGETALLCLAMP1

C0143220‐0.5CABLENETWORK14AWG0.5M3

C0243220‐03CABLENETWORK14AWG3M2

C0543210‐15CABLENETWORK18AWG15M2

C1050130‐01CABLEVALVE4‐PINDTTO2‐PINDT2

C1150120‐01CABLETEMPERATUREPROBE1

C1250130‐09CABLEVALVE4‐PINDTTO2‐PINDT(96"[2440mm])1

E0150000HCM1MODULE1

E0750300MAXSENSOR3

E0850200CANBUSREPEATER1

E1043760NETWORKCOUPLER3‐WAY1

E1143765NETWORKCOUPLER8‐WAY1

E1243764NETWORKCOUPLER2‐WAY1

E2043764TNETWORKCOUPLER2‐WAYWITHTERMINATOR 4

H0144863‐61HOSEASSEMBLY122R2‐0632INL6FORX6FORX451

H0244864‐06HOSEASSEMBLY122R2‐0818INL8FORX8FORX451

H0344863‐62HOSEASSEMBLY122R2‐0612INL6FORX6FORX902

H1044865‐69HYDRAULICSFITTINGKIT‐RG131

H20106685ACCUMULATORLOCKINGCOIL2

H21106686ACCUMULATORLOCKINGSOLENOIDVALVE2

M02UC7‐BC‐RG13‐INSTMANUALINSTALLATIONUC7ROGATOR7001

M05106706MOUNTINGCLIPHCM12

P01106705NETWORK4PINCAVITYPLUG2

P02106602NETWORK12PINPLUG(A‐KEY)DT1

P03105882NETWORK6PINPLUG4

V0150902VALVEASSEM2STATIONCCPROPDT1





WWW.NORAC.CA

PRECISIONDEFINED





Page6

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

3.3.1. HydraulicFittingKitDetails(P/N:44865‐69)

ItemPartNumberNameQuantityPicture

F01106617MALEADAPTER‐6MB6MOR451



F02104586TEEADAPTER‐6FORXR6MORT3



F03105151MALETOMALEADAPTER‐6MB8MOR1



F04106618MALETOFEMALEADAPTER‐8FORX8MOR451



F05104885TEEADAPTER‐8FORXR8MORT1



F0644917MALEADAPTER‐6MB6MOR2



F07104590ELBOWADAPTER‐6MOR6FORX901



F08104369PLUG‐6MBP2



F09106619MALETOFEMALEADAPTER‐6MOR6FORX451



F1044928ORIFICEINSERT.047INONEWAY2



6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

WWW.NORAC.CA

PRECISIONDEFINED





Page7

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

4 Pre‐InstallationChecklist

Thepre‐installchecklistisnecessarytochecktheexistingsprayerfunctionalitybeforetheinstallation.

1. Unfoldthesprayeroveraflat,unobstructedarea(i.e.nopowerlines…etc.).

2. Ensureallboom‐foldoperationsarefunctional(placeacheckmarkinboxesbelow).

3. Bringenginetofield‐operationalRPMandrecordbelow.

4. Recordthetime(seconds)ittakesforafullstrokeforallboomfunctions.Toensurerepeatable

measurements,taketheaverageof3trials.

5. NotallsprayerswillhavethefunctionslistedbelowinFigure3.



Ensuretheboomhassufficienttravelsoitdoesnotcontactthegroundduringthesetests.



Figure3:Pre‐InstallBoomSpeeds





WWW.NORAC.CA

PRECISIONDEFINED





Page8

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5 HydraulicInstallation



Ensureallpressurehasbeenbledfromthesystembeforedisconnectinganylinesorfittings.Hydraulic

pressurewillexistonthewingtiltcircuitsunlessthewingsarebeingsupportedbyothermeans.Thehydraulic

installationmaybeperformedwiththewingsintransportposition,restingonthegroundorwiththetilt

cylindersfullyextended.



ComponentfailureduetooilcontaminationisnotcoveredundertheNORACsystemwarranty.Itis

recommendedthataqualifiedtechnicianperformthehydraulicinstallation.

5.1. ValveBlockAssembly

1. Onacleansurfaceremovetheplasticplugsfromtheblock.

2. Installthe6MB‐8MOR(F03)fittingintothe“T”port.Tightento18ft‐lbs(24Nm).

3. Installthe6MB‐6MOR45(F01)fittingintothe“P”port.Tightento18ft‐lbs(24Nm).

4. Insertthetwoorifices(F10)intothe“B”portswiththenotchfacingout.

5. Installthe6MB‐6MOR(F06)fittingsintothe“B”ports.Tightento18ft‐lbs(24Nm).

6. Installthe6MBP(F08)plugsintothe“A”ports.Tightento18ft‐lbs(24Nm).



Figure4:NORACValveBlockDetails



WWW.NORAC.CA

PRECISIONDEFINED





Page9

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5.2. ValveBlockMounting

1. AsuitablemountinglocationforthevalveblockontheRogator700isillustratedinFigure6.

2. Mountthemanifoldtothebracket(B15)usingthehardwaresupplied.

3. Attachthemountingbracketandvalvetothesprayerusingtheremininghardware.

4. Cutoffexcessboltorstudlengthifnecessary.



Figure5:ManifoldMountedtoBracket



Figure6:ValveBlockMounting





The linked imag e canno t be disp layed. Th e file may h ave been moved , renamed, o r deleted. Ver ify th at the link points to th e cor rect file and location .

WWW.NORAC.CA

PRECISIONDEFINED





Page10

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5.3. HydraulicPlumbing



Fromthispointonintheinstallationtheboomswillbeinoperativeuntilthehydraulicsarefullyinstalled.

1. AftertheNORACvalveismounted,thehydraulichosesandfittingscanbeplumbed.Theplumbingforthe

hydrauliccircuitisshownschematicallyinFigure2.

2. Installthe8FORX‐8MOR45(F04)fittingontofittingF03onthe“T”portoftheNORACblock.

3. DisconnectthetanklineattheRogatorvalveblockandinsertthe8FORXR‐8MORTtee(F05).

4. Connectthe45degreeendofhoseH02tothetee(F05)androutetotheNORACvalveblock.Connectthe

straightendofhoseH02toF04onthe“T”port.

5. DisconnectthepressurelineattheRogatorvalveblockandinsertthe6FORXR‐6MORTtee(F02).

6. Connectthe45degreeendofhoseH01totheteeandroutetotheNORACvalveblock.Connectthe

straightendofhoseH01toF01onthe“P”port.



Figure7:PressureandTankPlumbingatNORACValveBlock



Figure8:PressureandTankPlumbingatRogatorValveBlock

F03

F01

F04

H02

F05

F02

H01

H02

H01

WWW.NORAC.CA

PRECISIONDEFINED





Page11

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

7. DisconnecttheleftandrightraiselinesfromtheRogatorvalveblockandinsertthe6FORXR‐6MORTtees

(F02).

8. Connectthe90degreeendsofhosesH03totheF02teesandroutethehosestotheNORACvalveblock.

9. Installthe6MOR‐6FORX90(F07)fittingontofittingF06ontheleft“B”portoftheNORACvalveblock.

10. Installthe6MOR‐6FORX45(F09)fittingontofittingF06ontheright“B”portoftheNORACvalveblock.

11. ConnectthestraightendofthehoseH03fromtheleftraiselinetofittingF07.

12. ConnectthestraightendofthehoseH03fromtherightraiselinetofittingF09.

13. Theexistinglowerlinesdonotneedtobemodified.LeavetheselinesconnectedtotheRogatorvalve

block.



Figure9:NORACValveBlockTiltCylinderPlumbing



Figure10:RightandLeftTiltCylinderPlumbingatRogatorValveBlock



Startupthesprayerandtestthesprayer’sfunctionality.Unfoldtheboomsandraise/lowereachboomand

themainsection.Ensurethattherearenoleaks.

F09

F07

H03

F02F02

H03

F06

F08

WWW.NORAC.CA

PRECISIONDEFINED





Page12

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6 UltrasonicSensorInstallation

6.1. UltrasonicSensorMountingGuidelines

Thefollowingguidelineswillensureoptimalsensorperformanceandpreventsensormeasurement.

1. Initslowestposition,thesensormustbe9inches(230mm)ormorefromtheground.

2. Ensurethattherearenoobstructionswithina12inch(300mm)diametercircleprojecteddirectlybelow

thecenterofthesensor.

3. Thesensorshouldbeapproximatelyverticalatnormaloperatingheights.



Figure11:SensorMountingGuidelines



Figure12:BracketMountingGuidelines

6.2. LowProfileBracketMountingGuidelines

1. Minimizethedistancebetweentheboltstopreventbendingthebracketandpreventthebracketfrom

looseningovertime.

2. Ensurethebracketismountedtightagainstthebottomoftheboom,minimizingthedistancebetweenthe

boomstructureandtheangledflange.



Aproblemcanariseifasensorisnotmountedcorrectly.Thismayonlybecomeapparentoncethecontrol

systemisswitchedfromsoiltocropmode.

Becarefulthatthesensorbracketdoesnotcollidewithanyotherpartoftheboomwhentheboomisfolded

totransportposition.Ifpossible,mountthesensorbracketswhiletheboomsarefoldedtoensuretheywill

notcauseinterference.

WWW.NORAC.CA

PRECISIONDEFINED





Page13

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6.3. RainflapInstallation



Rainflapsareonlyinstalledinthewingsensorbrackets.

1. Insertonesideoftherainflaprodintothepre‐benthingetabonthesensorbracket.(Figure13)



Figure13:RainflapRodinPre‐BentHingeTab

2. Aligntheothersideoftherainflaprodwiththeunbenthingetab.(Figure14)



Figure14:AlignRainflapRod

3. Bendthehingetabinwardovertherainflaproduntilthehingetabfitssecurelyinthedetentgrooveon

thebacksideofthesensorbracket.(Figure15)



Figure15:BendRainflapHingeTab

4. Ensuretherainflapactuatessmoothlywhenthebracketisturnedupsidedownandreturnstotheopen

positionwhenthesensorbracketisreturnedtoitsoperatingposition(sensorpointingdownwardstoward

theground).

WWW.NORAC.CA

PRECISIONDEFINED





Page14

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6.4. WingSensorInstallation

Ifinstallingathreesensorsystem,refertoSection6.4.1.

Ifinstallingafivesensorsystem(severeterrainoption),refertoSection6.4.2.

6.4.1. InstallationofaThreeSensorSystem

Eachsensorhasaserialnumberstampedonthesensorhousing.

ApplyalightcoatingofthesuppliedPermatexAnti‐seizegreasetoallthreadedpartsuponinstallation.



Figure16:SensorSerialNumberArrangement

1. Thesensorbracketshouldbeorientedforward(aheadoftheboom).

2. Typically,thebestmountinglocationforthewingsensorbracketswillbeneartheendoftheboomtips,

approximatelyfivefeet(1.5m)fromtheend.

3. Mountthesensors(E07)intothesensorbracketswiththelowestserialnumberontheleftsideandthe

highestserialnumberontherightside.TorquetheM8nutto108in‐lb(12Nm).Runthesensorcable

throughholeinthebackofthebracket.Ensurethecableisclearofmovingpartsandwillnotbedamaged

duringfolding.

4. ConnectcablesC05tothe8‐waycouplerandroutealongtheboomtotheouterwingsensors.

WWW.NORAC.CA

PRECISIONDEFINED





Page15

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

5. Atthesensorbrackets,attacha2‐waycouplerwithterminator(E20)tothesprayerboom.The2‐way

couplerwithterminatoristhewhite2‐waycoupler.PlugthesensorandtheCANbuscableintothe

terminator.

  

Figure17:BracketMountingExample



Figure18:WingSensorBracket(Distanceismm)



Front

WWW.NORAC.CA

PRECISIONDEFINED





Page16

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

6.4.2. InstallationofaFiveSensorSystem(SevereTerrainOption)

Eachsensorhasaserialnumberstampedonthesensorhousing.



Figure19:SensorSerialNumberArrangement

1. Thesensorbracketshouldbeorientedforward(aheadoftheboom).

2. MounttheouterwingsensorbracketsasdescribedinSection6.4.1,step2.

3. Mounttheinnerwingsensorbracketsontotheboomhalfwaybetweenthetipandcenterofthesprayer.

4. Mountthesensors(E07)intothesensorbracketswiththelowestserialnumberontheleftsideandthe

highestserialnumberontherightside.TorquetheM8nutto108in‐lb(12Nm).Runthesensorcable

throughholeinthebackofthebracket.Ensurethecableisclearofmovingpartsandwillnotbedamaged

duringfolding.

5. ConnectcablesC05tothe8‐waycouplerandroutealongtheboomtotheoutersensorbracket.

6. Attheoutersensorbrackets,attacha3‐waycoupler(E10)tothesprayerboom.ConnectcablesC05and

thesensorcabletothe3‐waycoupler.

7. ConnectcablesC06tothe3‐waycoupler(E10)androutealongtheboomtotheinnerwingsensors.

WWW.NORAC.CA

PRECISIONDEFINED





Page17

Visitwww.solutions.norac.caformoresystem

installationandtroubleshootinginfo.

8. Attheinnersensorbrackets,attacha2‐waycouplerwithterminator(E20)tothesprayerboom.The2‐

waycouplerwithterminatoristhewhite2‐waycoupler.PlugthesensorandtheCANbuscableintothe

terminator.



Figure20:InnerWingSensorBracket





Norac UC7-BC-RG13 Installation guide

Related papers

Other documents