Skov DOL 95 Breeder Owner's manual

Euro Matic DOL 95 Breeder

Technical Manual

Euro Matic DOL 95 Breeder

Program Version

The product described in this manual is computer-based, and most functions are implemented by

means of software. This manual corresponds to:

• Software version 4.6

It was released in March 2006.

Product and Documentation Changes

SKOV A/S reserve the right to change this document and the product described therein without notice.

SKOV A/S cannot guarantee that you will be informed about possible revisions of the product or the

manual. In case of doubt, please contact SKOV A/S.

Latest date of change appears from the back page.

NOTE

without SKOV A/S’ express written permission is forbidden.

• All efforts have been made to assure the accuracy of the contents of this manual. However,

should any error be detected, SKOV A/S would greatly appreciate being informed.

• In spite of the above, SKOV A/S cannot assume responsibility for any error in this manual

or any consequences thereof.

• Copyright  2006 by SKOV A/S

IMPORTANT

• Read this manual thoroughly before installing and using DOL 95.

• SKOV A/S recommend the installation of an alarm system in connection with DOL 95. In

connection with control and inspection of the feeding system, interruptions, malfunctioning

or faulty settings may result in economic loss. It is very important to test the alarm system

and the connected alarm-related equipment at least once a week, preferably more

frequently.

Technical Manual

Euro Matic DOL 95 Breeder

1 INTRODUCTION 6

2 INSTALLATION 7

2.1 Mechanical Installation............................................................................7

2.1.1 Mounting the Unit on the Wall ........................................................................................ 7

2.2 Electrical Installation ...............................................................................8

2.2.1 Adjustment to Mains Voltage........................................................................................... 8

2.2.2 Wiring Diagram and Connection Diagrams................................................................... 8

2.2.3 Selection of Wiring Diagram.......................................................................................... 10

2.2.3.1 Destination Feeding .......................................................................................................... 10

2.2.3.2 Wiring Diagram 1 - Destination Feeding.......................................................................... 11

2.2.3.3 Traditional Feeding System .............................................................................................. 12

2.2.3.4 Wiring Diagram 2 - Not Destination Feeding DOL 95-1 ................................................. 13

2.2.3.5 Wiring Diagram 3 - Not Destination Feeding DOL 95-2 ................................................. 14

2.2.4 Wiring Diagrams Valid for all Systems.........................................................................15

2.2.4.1 Wiring Diagram 4 ............................................................................................................. 15

2.2.4.2 Wiring Diagram 5 ............................................................................................................. 16

2.2.4.3 Connection Diagram 1 ...................................................................................................... 17

2.2.4.4 Connection Diagram 2 ...................................................................................................... 17

2.2.4.5 Connection Diagram 3 ...................................................................................................... 17

2.2.4.6 Connection Diagram 4 ...................................................................................................... 18

2.2.4.7 Connection Diagram 5 ...................................................................................................... 19

2.2.4.8 Connection Diagram 6 ...................................................................................................... 20

2.2.4.9 Connection Diagram 7 ...................................................................................................... 21

2.2.4.10 Connection Diagram 8 ...................................................................................................... 21

2.2.4.11 Connection Diagram 9 ...................................................................................................... 21

2.2.4.12 Connection Diagram 10 .................................................................................................... 22

2.2.4.13 Connection Diagram 11 .................................................................................................... 22

2.2.4.14 Connection Diagram 12 .................................................................................................... 22

2.2.4.15 Connection Diagram 13 .................................................................................................... 23

2.2.4.16 Connection Diagram 14 .................................................................................................... 24

2.2.4.17 Connection Diagram 15 .................................................................................................... 25

2.2.4.18 Connection Diagram 16 .................................................................................................... 25

2.2.4.19 Connection Diagram 17 .................................................................................................... 26

2.2.4.20 Description of Terminal Connections – Standard .............................................................27

2.2.4.21 Description of Terminal Connections - Destination Feeding............................................29

2.2.5 Basic Setting..................................................................................................................... 31

2.2.5.1 Setting Language, House Name, Date and Time .............................................................. 31

2.2.5.2 Setting Types of Birds and Number of Batches................................................................32

2.2.5.3 Setting Feeding System and Weigher ............................................................................... 33

2.2.5.4 Setting Light Control......................................................................................................... 33

2.2.5.5 Setting Water Registration and Control ............................................................................ 34

2.2.5.6 Setting Poultry Weighing.................................................................................................. 35

2.2.5.7 Setting Environmental Sensors ......................................................................................... 35

2.2.5.8 Setting Printer.................................................................................................................... 36

Technical Manual

Euro Matic DOL 95 Breeder

2.2.5.9 Setting Info Matic .............................................................................................................37

2.2.5.10 Setting Password ............................................................................................................... 38

2.2.5.11 Copy of Setup....................................................................................................................38

2.3 Spare Parts and Extra Equipment.........................................................39

2.4 Technical Data........................................................................................43

3 SERVICE 44

3.1 Automatic/Manual Control.....................................................................46

3.2 Checking Inputs and Outputs ...............................................................46

3.3 Current Setting .......................................................................................47

3.4 Calibration of DOL 99B Feed Weigher..................................................47

3.4.1 Calibration without Weights.......................................................................................... 48

3.4.2 Calibration with Weights ............................................................................................... 48

3.5 Test of DA 74 Motor on DOL 99B Distribution Shutter (DOL 95 - 2

only).........................................................................................................48

3.6 Event Log................................................................................................49

3.7 Contrast in Display.................................................................................49

4 PRINTED REPORTS 50

4.1 24-hour Curve Report ............................................................................50

4.1.1 Alarm Codes for 24-hour Curve Report ....................................................................... 51

4.2 24-hour Report........................................................................................52

4.3 Period Report..........................................................................................53

4.4 Feed Programme.................................................................................... 54

4.5 Light Programme....................................................................................55

4.6 Water Programme ..................................................................................56

4.7 Silo Status...............................................................................................57

4.8 Batch End Report...................................................................................57

6 Technical Manual

Euro Matic DOL 95 Breeder

1 INTRODUCTION

This manual describes operation, setting and installation of the Euro Matic DOL 95-1 and DOL 95-2

production computers.

DOL 95 was especially designed for production control in houses with broilers, where DOL 95 can

control feed supply, lighting and water and record the feed and water consumption as well as the

number and weight of the birds. DOL 95 can give an alarm in case of error conditions and be

connected to a printer and a PC.

DOL 95-2 allows independent control of two houses, provided that a shared DOL 99B feed weigher is

used.

DOL 95 is a basic unit which allows the installation of accessories as required. The accessories

include a printer and data network module which allows printouts and PC connection respectively.

SKOV A/S congratulate you on your new

DOL 95 production computer

Technical Manual 7

Euro Matic DOL 95 Breeder

2 INSTALLATION

This section describes mechanical and electrical installation as well as basic setting of DOL 95.

2.1 Mechanical Installation

DOL 95 is delivered in a strong cardboard box, which also contains this manual, suspension

screws/plugs, possibly accessory modules and sensors and a folded user’s instruction. This instruction

can be mounted on the opening lid of DOL 95, so that it is always accessible.

Mechanical installation consists of fixing DOL 95 to the wall and mounting the accessory modules, if

any.

2.1.1 Mounting the Unit on the Wall

1) Open the lid that forms the lower part of

the front plate. Lift the lid lightly and tip

it forwards.

2) Remove the protective plate behind the

lid. The plate is fixed by means of 4

screws.

3) Hold DOL 95 up against the wall with

the display at eye height. Mark off the

two suspension holes through the holes

in DOL 95. 8 mm drill. Rubber disks

serve as seals under the screw heads.

Reserve sufficient space around DOL 95

for electric cables.

4) The operation panel can be loosened by

means of the 2 screws.

5) Accessory modules, if any, are mounted

on the relay panel. The modules are fixed

by means of plastics spacers and screws

and connected to the relay panel by

means of a wire set. See enclosed

instructions.

6) Slide the folded user’s instruction into

the lid.

Figure 1: Mounting on the wall

8 Technical Manual

Euro Matic DOL 95 Breeder

2.2 Electrical Installation

2.2.1 Adjustment to Mains Voltage

When DOL 95 is delivered it is set to 230V mains voltage. If the mains voltage of the country (or

area) is different, DOL 95 must be adjusted. This is done by means of the switch on the connection

circuit board - see Figure 2 below. DOL 95 can be set to 115/230V. If a DOL 99B feed weigher is

used, DOL 95 must be supplied with 230V.

1

5

8

6

7

2

3

4

230

1) Mains voltage switch,

115/230Vac.

2) Terminal block, low

voltage, house 1

3) Terminal block, low

voltage, house 2

4) Terminal block, low

voltage, joint

5) Terminal block, high

voltage, joint

6) Terminal block, high

voltage, house 1

7) Terminal block, high

voltage, house 2

8) Earth terminal and loop

terminals

Figure 2: Adjustment to mains voltage

2.2.2 Wiring Diagram and Connection Diagrams

At the bottom of the wiring box there is room for a total of 26 PG13/16 unions. All cables must be led

through these unions and connected to the terminal blocks. The PG nuts are automatically retained.

Three unions in the left side should be reserved for connection of PC and printer module.

Generally, the wiring diagrams are only shown for house 1. House 2 is connected in the same way.

Diagram Subject Page

Figure 4 Wiring diagram 1: Feed valve, feed back, DOL 99B, feed demand sensor and level

switch sensor, empty. 11

Figure 6 Wiring diagram 2: DOL 99B, feed demand sensor, cross auger sensor. 13

Figure 7 Wiring diagram 3: DOL 99B, feed demand sensor, distribution shutter, cross auger

sensor. 14

Figure 8 Wiring diagram 4: Light dimmer, water meter, light sensor, poultry weigher,

environmental sensor, alarm. 15

Figure 9 Wiring diagram 5: Silo augers, cross augers, feeding system, light, water 16

Figure 10 Connection diagram 1: DOL 95, mains voltage 17

Figure 11 Connection diagram 2: DOL 95, silo augers 17

Figure 12 Connection diagram 3: DOL 95, switch and auxiliary contactor 17

Figure 13 Connection diagram 4: Destination feeding, DOL 95-1, DOL 95-2, DOL 99B poultry

weigher and container under DOL 99B. 18

Figure 14 Connection diagram 5: DOL 95-1, DOL 99B feed weigher, feed demand sensor 19

Figure 15 Connection diagram 6: DOL 95-2, DOL 99B feed weigher, feed demand sensor 20

Technical Manual 9

Euro Matic DOL 95 Breeder

Diagram Subject Page

Figure 16 Connection diagram 7: Motor on distribution shutter 21

Figure 17 Connection diagram 8: Alarm 21

Figure 18 Connection diagram 9: Environmental sensors 21

Figure 19 Connection diagram 10: Poultry weigher 22

Figure 20 Connection diagram 11: Dimmer, light sensor 22

Figure 21 Connection diagram 12: Sensor in cross auger container (is not applied by

destination feeding) 22

Figure 22 Connection diagram 13: Water meter 23

Figure 23 Connection diagram 14: Relays for light, water, feeding system, cross auger 24

Figure 24 Connection diagram 15: Pan feeding:, connection of sensor in the last pan 25

Figure 25 Connection diagram 16: Connection of tip weigher 25

Figure 26 Connection diagram 17: Destination feeding, feed valve, feedback. 26

Table 1 Terminal connections, standard system 28

Table 2 Terminal connections, destination feeding 30

10 Technical Manual

Euro Matic DOL 95 Breeder

2.2.3 Selection of Wiring Diagram

The following pages are a guide to choosing the correct wiring diagrams.

2.2.3.1 Destination Feeding

1) Feed augers - up to 4 types of feed

2) Feed weigher, DOL 99B

3) Feed demand sensor

4) Cross augers

5) Feed valve

6) Destination container

7) Cross auger motor

8) Feeding system

9) Level switch, empty

10) Safety stop for cross auger

11) Level indicator sensor in control pan

Figure 3: Destination feeding with DOL 99B

If this principle is not used in the system, proceed to paragraph 2.2.3.3.

Wiring diagram 4 and 5 are valid for all the systems.

Technical Manual 11

Euro Matic DOL 95 Breeder

2.2.3.2 Wiring Diagram 1 - Destination Feeding

Control Contact boxes System House

DOL 95

Feed valves

DOL 99B

Feed demand

sensor and

level switch

sensor, empty

1 and 2

Shared

Figure 4: Wiring diagram 1: Feed valve, feed back, DOL 99B, feed demand sensor and level switch

sensor, empty.

NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,

minimum 1 mm².

12 Technical Manual

Euro Matic DOL 95 Breeder

2.2.3.3 Traditional Feeding System

1) Feed augers - up to 4 types of feed

2) Feed weigher DOL 99B

3) Distribution shutter

4) Cross augers

5) Chain feeding system

6) Pan feeding system

7) Cross auger containers

8) Feed demand sensor in container (one for

each house)

Figure 5: Chain feeding system and pan feeding system with DOL 99B

Wiring diagram 4 and 5 are valid for all systems.

Technical Manual 13

Euro Matic DOL 95 Breeder

2.2.3.4 Wiring Diagram 2 - Not Destination Feeding DOL 95-1

Control Contact boxes System House

DOL 95

DOL 99B

Feed demand

sensor

Cross auger

sensor

1 and 2

Shared

Figure 6: Wiring diagram 2: DOL 99B, feed demand sensor, cross auger sensor.

14 Technical Manual

Euro Matic DOL 95 Breeder

2.2.3.5 Wiring Diagram 3 - Not Destination Feeding DOL 95-2

Control Contact boxes System House

DOL 95

DOL 99B

Feed demand

sensor

Distribution

shutter

Cross auger

sensors

1 and 2

Feed

demand 1

Feed

demand 2

1 and 2

1

2

Figure 7: Wiring diagram 3: DOL 99B, feed demand sensor, distribution shutter, cross auger sensor.

Technical Manual 15

Euro Matic DOL 95 Breeder

2.2.4 Wiring Diagrams Valid for all Systems

2.2.4.1 Wiring Diagram 4

Control Contact boxes System House

DOL 95

Light dimmer

Water meter

Light sensor

Poultry

weighers

Environmental

sensors

Alarm

1 and 2

Figure 8: Wiring diagram 4: Light dimmer, water meter, light sensor, poultry weigher, environmental

sensor, alarm.

NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,

minimum 1 mm².

16 Technical Manual

Euro Matic DOL 95 Breeder

2.2.4.2 Wiring Diagram 5

Control Contact boxes System House

DOL 95

Silo feed 1

Silo feed 2

Silo feed 3

Silo feed 4

Cross auger

Feeding

system

(chain or pan)

Light, relay

controlled

Water control

Shared

1 and 2

Figure 9: Wiring diagram 5: Silo augers, cross augers, feeding system, light, water

NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,

minimum 1 mm².

Technical Manual 17

Euro Matic DOL 95 Breeder

2.2.4.3 Connection Diagram 1

DOL 95

Mains voltage

Figure 10: Connection diagram 1: DOL 95, mains voltage

2.2.4.4 Connection Diagram 2

DOL 95 System

Silo 3

Silo 2

Silo 1

Silo 4

Silo 3

Silo 2

Silo 1

Figure 11: Connection diagram 2: DOL 95, silo augers

2.2.4.5 Connection Diagram 3

DOL 95

Switch and

contactor

Figure 12: Connection diagram 3: DOL 95, switch and auxiliary contactor

NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,

minimum 1 mm².

18 Technical Manual

Euro Matic DOL 95 Breeder

2.2.4.6 Connection Diagram 4

All DOL 95-1 and DOL 95-2 where destination feeding is applied

Feed demand

sensor

Level switch,

empty

DOL 99B

Figure 13: Connection diagram 4: Destination feeding, DOL 95-1, DOL 95-2, DOL 99B poultry weigher

and container under DOL 99B

Technical Manual 19

Euro Matic DOL 95 Breeder

2.2.4.7 Connection Diagram 5

All DOL 95-1 where destination feeding is not applied

DOL 99B

drum motor

DOL 99B

inductive

sensor

Feed demand

sensor

DOL 99B

Ref.. +

weigher

+24V mains

voltage

Feed demand

sensor in DOL

99B

DOL 99B

Figure 14: Connection diagram 5: DOL 95-1, DOL 99B feed weigher, feed demand sensor

NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,

minimum 1 mm².

20 Technical Manual

Euro Matic DOL 95 Breeder

2.2.4.8 Connection Diagram 6

All DOL 95-2 where destination feeding is not applied

Motor on distri-

bution shutter

DOL 99B

drum motor

DOL 99B

inductive sensor

Feed demand 2

Feed demand 1

DOL 99B

ref. + weigher

Pot.meter

distrib.shutter

+24V mains

voltage

Feed demand

sensor 2

Feed demand

sensor 1

Motor on

distribution

shutter

DOL 99B

Figure 15: Connection diagram 6: DOL 95-2, DOL 99B feed weigher, feed demand sensor

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Skov DOL 95 Breeder Owner's manual

Skov DOL 95 Breeder Owner's manual

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