MCE Motion 2000 Hydraulic v9 42-02-1P21 A9 User manual

Motion Control Engineering, Inc.

11380 White Rock Road

Rancho Cordova, CA 95742

voice 916 463 9200

fax 916 463 9201

www.mceinc.com

Manual # 42-02-1P21, Rev A9 October 2016

Motion 2000 Hydraulic Controller

V9.xx software

Copyright

This document may not be reproduced, electronically or mechanically, in whole or in part, without

written permission from Motion Control Engineering.

Trademarks

All trademarks or registered product names appearing in this document are the exclusive property

of the respective owners.

Warning and Disclaimer

Although every effort has been made to make this document as complete and accurate as possible,

Motion Control Engineering and the document authors, publishers, distributors, and

representatives have neither liability nor responsibility for any loss or damage arising from

information contained in this document or from informational errors or omissions. Information

contained in this document shall not be deemed to constitute a commitment to provide service,

equipment, or software by Motion Control Engineering or the document authors, publishers,

distributors, or representatives.

Limited Warranty

Motion Control Engineering (manufacturer) warrants its products for a period of 15 months from

the date of shipment from its factory to be free from defects in workmanship and materials. Any

defect appearing more than 15 months from the date of shipment from the factory shall be

deemed to be due to ordinary wear and tear. Manufacturer, however, assumes no risk or liability for

results of the use of the products purchased from it, including, but without limiting the generality

of the forgoing: (1) The use in combination with any electrical or electronic components, circuits,

systems, assemblies or any other material or equipment (2) Unsuitability of this product for use in

any circuit, assembly or environment. Purchasers’ rights under this warranty shall consist solely of

requiring the manufacturer to repair, or in manufacturer's sole discretion, replace free of charge,

F.O.B. factory, any defective items received at said factory within the said 15 months and

determined by manufacturer to be defective. The giving of or failure to give any advice or

recommendation by manufacturer shall not constitute any warranty by or impose any liability upon

the manufacturer. This warranty constitutes the sole and exclusive remedy of the purchaser and

the exclusive liability of the manufacturer, AND IN LIEU OF ANY AND ALL OTHER WARRANTIES,

EXPRESSED, IMPLIED, OR STATUTORY AS TO MERCHANTABILITY, FITNESS, FOR PURPOSE SOLD,

DESCRIPTION, QUALITY PRODUCTIVENESS OR ANY OTHER MATTER. In no event will the

manufacturer be liable for special or consequential damages or for delay in performance of this

warranty.

Products that are not manufactured by MCE (such as drives, CRTs, modems, printers, etc.) are not

covered under the above warranty terms. MCE, however, extends the same warranty terms that

the original manufacturer of such equipment provide with their product (refer to the warranty

terms for such products in their respective manual).

End User License Agreement

This End User License Agreement (“Agreement”) grants you the right to use the software con-

tained in this product (the “Software”) subject to the following restrictions: You may not: (i) copy

the Software, except for archive purposes consistent with your standard archive procedures; (ii)

transfer the Software to a third party apart from the entire product; (iii) modify, decompile, disas-

semble, reverse engineer or otherwise attempt to derive the source code of the Software; (iv)

export the Software or underlying technology in contravention of applicable U.S. and foreign

export laws and regulations; and (v) use the Software other than in connection with operation of

the product.

“LICENSOR'S SUPPLIERS DO NOT MAKE OR PASS ON TO END USER OR ANY OTHER THIRD PARTY,

ANY EXPRESS, IMPLIED OR STATUTORY WARRANTY OR REPRESENTATION ON BEHALF OF SUCH

SUPPLIERS, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF NON-INFRINGE-

MENT, TITLE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.”

Important Precautions and Useful Information

This preface contains information that will help you understand and safely maintain MCE

equipment. We strongly recommend you review this preface and read this manual before

installing, adjusting, or maintaining Motion Control Engineering equipment. This preface dis-

cusses:

• Safety and Other Symbol Meanings

• Safety Precautions

• Environmental Considerations

• In this Manual

Safety and Other Symbol Meanings

Danger

This manual symbol is used to alert you to procedures, instructions, or situations which, if

not done properly, might result in personal injury or substantial equipment damage.

Caution

This manual symbol is used to alert you to procedures, instructions, or situations which, if

not done properly, might result in equipment damage.

Note

This manual symbol is used to alert you to instructions or other immediately helpful informa-

tion.

Safety Precautions

Danger

This equipment is designed to comply with ASME A17.1, National Electrical Code, CE, and

CAN/CSA-B44.1/ASME-A17.5 and must be installed by a qualified contractor. It is the

responsibility of the contractor to make sure that the final installation complies with all

local codes and is installed in a safe manner.

This equipment is suitable for use on a circuit capable of delivering not more than 10,000

rms symmetrical amperes, 600 volts maximum. The three-phase AC power supply to the

Drive Isolation Transformer used with this equipment must originate from a fused discon-

nect switch or circuit breaker sized in conformance to all applicable national, state, and local

electrical codes in order to provide the necessary motor branch circuit protection for the

Drive Unit and motor. Incorrect motor branch circuit protection will void the warranty and

may create a hazardous condition.

Proper grounding is vitally important to safe and successful operation. Bring your ground

wire to the system subplate. You must choose the proper conductor size and minimize the

resistance to ground by using the shortest possible routing. See National Electrical Code

Article 250-95 or the applicable local electrical code.

Before applying power to the controller, physically check all the power resistors and other

components located in the resistor cabinet and inside the controller. Components loosened

during shipment may cause damage.

For proper operation of your controller, you must make sure that: 1) A direct solid ground is

provided in the machine room to properly ground the controller and motor. Indirect

grounds such as the building structure or a water pipe may not provide proper grounding

and could act as an antenna to radiate RFI noise, thus disturbing sensitive equipment in the

building. Improper grounding may also render any RFI filter ineffective. 2) The incoming

power to the controller and the outgoing power wires to the motor are in their respective,

separate, grounded conduits.

This equipment may contain voltages as high as 1000 volts. Use extreme caution. Do not

touch any components, resistors, circuit boards, power devices, or electrical connections

without ensuring that high voltage is not present.

Environmental Considerations

• Keep the machine room clean.

•Controllers are generally in NEMA 1 enclosures.

• Do not install the controller in a dusty area.

• Do not install the controller in a carpeted area.

• Keep room temperature between 32 and 104 degrees F (0 to 40 degrees C).

• Prevent condensation on the equipment.

• Do not install the controller in a hazardous location or where excessive amounts of

vapors or chemical fumes may be present.

• Make certain that power line fluctuations are within plus or minus 10% of proper value.

Air Conditioned Equipment Cabinets

If your control or group enclosure is equipped with an air conditioning unit, it is very important

to observe the following precautions. (Failure to do so can result in moisture damage to electri-

cal components.)

• Maintain the integrity of the cabinet by using sealed knockouts and sealing any holes

made during installation.

• Do not run the air conditioning while the cabinet doors are open.

• If you turn the air conditioner off while it is running, wait at least five minutes before

restarting it. Otherwise, the compressor may be damaged.

• Observe the recommended thermostat setting (75 degrees) and follow recommended

maintenance schedules.

• Make certain that the air conditioning drain tube remains clear to avoid water accumula-

tion in the unit.

In This Manual:

This manual is the installation, adjustment, and troubleshooting guide for the HMC-2000 car

control. When viewed online as a pdf file, hyperlinks (buttons or blue text) link to related topics

and informational websites. The manual includes:

• Contents: Table of Contents. When viewed online as a pdf file, hyperlinks in the Contents

link to the associated topic in the body of the manual.

• Section 1. Motion 2000 Description: A description of the Motion 2000 controller and

circuit boards.

• Section 2. Installation: Installation and wiring guidelines.

• Section 3. Startup - Inspection Operation: Controller startup, operation on Inspection,

installation of hoistway equipment and preparing the car to run on Test/Normal opera-

tion.

• Section 4. Final Adjustment: A description of absolute floor encoding and Test mode

operation. Running the car on Test and Normal operation and making the final checks

and adjustments prior to releasing the car to normal operation.

• Section 5. The Computer: How to use the MPU to program and troubleshoot the control-

ler. Complete with parameter definitions where appropriate.

• Section 6. Troubleshooting: This section includes Status and Error Messages, PC Board

Quick References and Data Trap instructions.

• Section 7. Appendix: Record of Parameter Values, Security Codes, LS-QUTE Landing

System.

• Index: Alphabetical index to help you find information in the manual. When viewed

online as a pdf file, index entry page references are hyperlinks to the associated informa-

tion in the body of the manual.

i

Contents

Important Precautions and Useful Information

Safety and Other Symbol Meanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-iv

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-iv

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-v

Air Conditioned Equipment Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-v

In This Manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-vi

Section 1. Motion 2000 TSSA Description

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Car Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Controller Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

LS-QUTE Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

LS-STAN Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

LS-EDGE Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Operating Mode Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Automatic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Mode Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Inspection Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Cartop Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

In Car Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Hoistway Access Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Attendant Service Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15

Mode Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Independent Service Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15

Mode Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Sabbath Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

Emergency Medical Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

Hospital Service Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17

Fire Service Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17

ii Manual # 42-02-1P21

Emergency Power Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

Generator Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

EPS Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

Car Recall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

Capture for Test (Pretest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19

Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19

Monitoring and Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20

iMonitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

iReport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

BMS-Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-21

Motion Portable Adjustment Control (mPAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-21

mView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

Section 2. Installation

In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Personal Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Equipment Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Machine Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

How Electrical Noise Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

How to Avoid Electrical Noise Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Possible EMI/RFI Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Recommended Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Wiring Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Drawing Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Controller Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

General Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Proper Grounding Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Wiring Connections for Properly Grounded Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Main AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Pump Motor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Low Voltage Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Traveling Cable Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Section 3. Startup - Inspection Operation

In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Check for Shorts to Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Before Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

iii

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Initial Adjustments and Power Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Set Up for Construction Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Required Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Temporary Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Resolving Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Temporary Run Box Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Verifying Proper Starter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Hoistway Control Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Installing the LS-QUTE Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Installing the LS-QUTE Landing System Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Installing the Magnetic Strips on LS-QUTE Steel Tape . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Installing the LS-QUTE Hoistway Limit Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

LS-EDGE Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

LS-EDGE Tape Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

LS-EDGE Top Hanger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

LS-EDGE Bottom Hanger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

LS-EDGE Broken Tape Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Hanging the Tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

LS-EDGE Sensor Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

LS-EDGE Door Zone Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

LS-EDGE Terminal Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

LS-EDGE Terminal Magnet Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

LS-EDGE Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Hoistway Learn Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Adjusting Floor Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Initial Stepping Distances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Door Position Monitor Switch (If used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

LS-EDGE Short Floors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Door Zone Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Permanently Attach Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Complete the Installation and Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22

Preparing the Car to Run on Test/Normal Mode . . . . . . . . . . . . . . . . . . . . . . . 3-22

Section 4. Final Adjustment

In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Diagnostic Messages and Input/Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Onboard Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Absolute Floor Encoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Registering Car Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Test Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Running on Test/Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

iv Manual # 42-02-1P21

Final Adjustments on Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

Hydraulic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Slowdown and Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Motor Limit Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Valve Limit Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Relevel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Final Adjustments on Independent Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

Door Operator Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Door Open/Close Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Final Adjustments on Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Hall Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Ride and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Recheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Random Call Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Remote Governor Testing (Roped Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Static Testing:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Dynamic Testing:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Final Testing, LS-EDGE Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

Bottom Terminal Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Top Terminal Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Restore Original Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Release to Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Section 5. The Computer

In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

The HC-MPU Main Processor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Switches, Buttons & Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Status Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Computer Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Getting into Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Function of N Push Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Function of S Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Function of + Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Function of - Push Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Format of LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Troubleshooting Using the Computer's Internal Memory . . . . . . . . . . . . . . . . . . . . . . . 5-9

Troubleshooting Specific Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Setting Parameters (Options) to Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

v

F1: Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

General Description of Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Viewing Menus on the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Viewing Options Within a Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Changing a Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Saving the New Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Restoring Original Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Step-by-Step Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Basic Feature Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17

Fire Service Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Door Operation Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Timer Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Gongs/Lanterns Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Spare Inputs Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Viewing and Assigning Spare Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Spare Outputs Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Viewing and Assigning Spare Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Extra Features Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48

UIO Board/Security Enforcement/Connection Order . . . . . . . . . . . . . . . . . . . . . . . . . 5-49

Additional Car Options Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54

Timed Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55

F2: External Memory Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56

Getting Into External Memory Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

Function of N Push Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

Function of S Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

Function of + Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

Function of – Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

Troubleshooting Using External Memory Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57

F3: System Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60

Building Security Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60

Passcode Request Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62

Load Weigher Thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63

Adjusting the Load Thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63

Analog Load Weigher Learn Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64

Controller System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66

F4: Messages and Floor Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-67

F5: Controller Utilities/Monitoring and Reporting . . . . . . . . . . . . . . . . . . . . 5-69

Controller Utilities Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69

Registering Front or Rear Car Calls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69

Date/Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70

View Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71

Clear Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72

CTL Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72

EDG Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-73

CTL A Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78

CTL B Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88

System CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-97

vi Manual # 42-02-1P21

Monitoring and Reporting Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98

Diagnostics, Refresh, Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98

F6: Hoistway Learn Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100

LS-EDGE Steel Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100

Adjusting Floor Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100

F7: Parameters Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-101

Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-101

Filling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-101

Using ID Numbers for Direct Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-102

Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-104

F8: Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-106

F1 & F8: Board Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-107

Duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-108

Dispatching Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108

Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108

Power Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108

Section 6. Troubleshooting

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Troubleshooting Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Status and Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

PC Board Quick References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37

HC-CHP CAN Hub and Power Supply Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38

SW1 DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39

HC-CTL Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40

HC-CTL-2 Terminal Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41

HC-CTL-2 Board LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

HC-CTL-2 Board Jumpers, Fuses, Testpoints, and Switches. . . . . . . . . . . . . . . . . . . . 6-45

HC-DVR Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

HC-MPU Main Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

HC-MPU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

HC-UIO-2 Universal Input/Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53

Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

HC-UIO-2 Switches 7, 8 and 9 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56

HC-UIO-2 Used for Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56

Hospital Emergency Operation I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57

Call Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58

Spare Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59

vii

ICE-COP-2 Car Panel Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60

Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61

ICE-COP-2 Board Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61

MC-CPI Car Panel Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64

MC-CPI Board Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66

Before Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68

MC-LSI Landing System Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69

LSI Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69

SC-3HN Three Input Serial Hall Call Node Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70

Call Bus Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70

General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70

Addressing and CAN Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

Riser Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

Floor Number and Front or Rear Opening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

CAN Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

On Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

ON LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

(FLT) FAULT LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

Using the MLT / VLT Data Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74

Section 7. Appendix

In this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Motion 2000 Parameter Settings Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

Program Mode (F1) Parameter Settings Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

F7 Parameter Settings Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

Elevator Security Information and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Security Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-13

LS-QUTE Landing System Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Factory I/O Assignment, ICE-COP-2 Boards . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16

COP-2 Board #1 - ID: 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

COP-2 Board #2 - ID: 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

COP-2 Board #3 - ID: 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17

COP-2 Board #4 - ID: 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17

COP-2 Board #5 - ID: 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

COP-2 Board #6 - ID: 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

viii Manual # 42-02-1P21

1-1

1

• General Information

• Specifications

• Controller Cabinet

• Typical Layout

• Circuit Boards

•Landing System

• Operating Modes

• Monitoring Options

General Information

Motion 2000 supports simplex, duplex, or group control. Motion 2000 design achieves simple

inter-connectivity and easy field expansion through CAN BUS technology, phone-style connec-

tors and optimized field connection locations.

Motion 2000 offers the same straight-forward user interface, switch programming, and LCD

display as previous generation MCE programmable controllers; no learning curve required.

Motion 2000 uses multiple, redundant, self-contained processors for reliable control and con-

sistent safety monitoring. Through the CAN BUS, each processor is continuously aware of all

system activity.

An optional ethernet port supports real time connection to the following MCE products:

• iMonitor for remote monitoring and control

• iReport for current and historical performance, activity reporting and archival

• iLobby for eye-pleasing, graphic display of elevator group activity.

Motion 2000 TSSA Description

1-2 Manual # 42-02-1P21

The job prints accompanying your Motion 2000 controller are the primary document necessary

to install the controller and additional equipment (if ordered from MCE). The job prints and

this manual together provide the information necessary to install, adjust, and troubleshoot the

Motion 2000 elevator controller. Study the job prints and read the manual before installing and

adjusting the controller. Call Motion Control Engineering with any questions you may have

before beginning installation or start-up.

Your Motion 2000 system may include:

•Car controller: Distributed-processor, elevator control configured according to a customer

job survey.

• Car top station: Interface/interconnect/control box between car-mounted equipment and

the car controller.

• Car top junction box: Some jurisdictions require that circuit boards normally mounted

inside the Car top station be mounted in the car controller cabinet instead. In these

instances, the less complex car top junction box is used in place of the car top station.

• Car station: Car operating panel interface.

• Dispatcher: If the car is part of a group, dispatching components and software may be pro-

vided.

Motion 2000 provides:

• Low-rise hydraulic building application

• Performance up to 200 feet per minute

• Up to 32 single or double-openings

• Simplex, duplex or group control

•Extensive field programmability

Motion 2000 Hydraulic Controller Specifications

Maximum car speed 200 fpm, 1.0 mps

Configuration Simplex, Duplex, Group

Landings Up to 32

Motor control Solid State, Y - Delta or Across the Line

Landing system LS-QUTE (solid tape/magnets), LS-STAN (vanes), LS-EDGE

System access LCD and switches, hand-held user interface or PS/2 keyboard

Dispatching Groups to six cars

Environment

32-104

o

F, 0-40

o

C, humidity non-condensing up to 95%;

harsh environment rugged service available (NEMA 4, 4X, 12)

Standard enclosure 34” w x 31.5” h x 11” d (864 x 800 x 380 mm) includes knock-outs

Optional enclosure

(feature dependent)

36” w x 42” h x 9” d (914 x 1067 x 305 mm) includes knock-outs

Input 208-600 VAC, 50/60 Hz, single or 3-phase

Car Controller Description

1-3

1

Car Controller Description

Motion 2000 controllers are ASME A17.1-2000 compliant. A typical Motion 2000 controller is

shown below. Typical board types are called out on the following page.

Motion 2000 TSSA Description

1-4 Manual # 42-02-1P21

Figure 1.1 Typical Board Complement (Layout varies)

HC-DVR Driver Board

HC-CTL-2 Control Board

HC-UIO Universal

Input / Output Board

HC-CHP CAN Hub/

Power Supply

HC-MPU Main

Processor Unit

Car Controller Description

1-5

1

Controller Circuit Boards

HC-CHP, CAN Hub and Power Supply: Provides a central connection point for the

Controller Area Network (CAN). Also provides 16Vac power for digital integrated circuits

throughout the controller. For more information see “HC-CHP CAN Hub and Power Supply

Board” on page 6-38.

HC-MPU Main Processor Unit Performs control data processing. The HC-MPU is

responsible for car operation, car communication, programming and diagnostics, redundancy

monitoring, system software validation and duplexing. For more information see “HC-MPU

Main Processor Board” on page 6-50.

16 Vac in

Internal connections

External connections

Optional Ethernet connection

N, S push buttons

Function Switches

F1 through F8

LCD Display

Ethernet Port

Internal CAN connection

CPU B Debug Port

Keyboard Port

External CAN Port

Port Selector

Switch

Indicators

RS232 Ports

+, - push buttons

Motion 2000 TSSA Description

1-6 Manual # 42-02-1P21

HC-UIO Universal Input/Output Board Depending upon the board configuration,

HC-UIO boards may be used for programmable inputs and outputs (16 per board), car and hall

calls, and dispatching. In all cases, the functionality of the HC-UIO board can be expanded by

“plugging in” additional boards. For more information see “HC-UIO-2 Universal Input/Output

Board” on page 6-53.

HC-DVR Driver Board The HC- DVR Driver board controls the starter and valves. For

more information see “HC-DVR Driver Board” on page 6-47.

External CAN connection

Internal CAN connection

1 bus and 2 bus

24 - 120V AC or DC Inputs / Outputs

I/O Status Indicators

Board ID

Internal CAN connection

Starter, valve and hoistway limit connections

Indicators

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MCE Motion 2000 Hydraulic v9 42-02-1P21 A9 User manual

MCE Motion 2000 Hydraulic v9 42-02-1P21 A9 User manual

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