2017.08.25 • 612901
DOL 2400 in Wiring Box
Technical User Guide
DOL 2400 in Wiring Box
Program Version
The product described in this manual holds software. This manual corresponds to:
• Software version 2.1
It was released in 2015.
Product and Documentation Changes
SKOV A/S reserve the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
Date of change appears from the front and back of this manual.
Note
• All rights reserved SKOV A/S. No part of this manual may be reproduced in any manner
whatsoever without the express written permission from SKOV A/S.
• SKOV A/S has made all reasonable efforts to ensure the accuracy of the information contained in
this manual. Should any mistakes or imprecise information occur in spite of this, SKOV A/S would
appreciate being notified thereof.
• Irrespective of the above, shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
Copyright 2015 by SKOV A/S.
4 Technical User Guide
DOL 2400 in Wiring Box
PRODUCT DESCRIPTION ........................................................................................... 5
1 Electrical Connection .............................................................................................. 5
2 Mounting the Modules ............................................................................................. 5
3 Positioning of the Modules ..................................................................................... 6
4 Safety Distance from the Battery ........................................................................... 6
5 Protective Earthing (PE) .......................................................................................... 7
6 Cable Installation ..................................................................................................... 8
7 Contact-Voltage Proof ............................................................................................. 9
8 Mounting the CPU Front Module ............................................................................ 9
9 Ventilation Openings in the Door ..........................................................................10
Technical User Guide 5
DOL 2400 in Wiring Box
PRODUCT DESCRIPTION
The DOL 2400 kit includes various parts for installation in a wiring box.
Please follow the below mounting and installation guide.
1 Electrical Connection
Qualified personnel must perform installation, service and fault-finding of all electrical
equipment in accordance with the applicable national and international standard EN 60204-1
and any other EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to
facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power
supply isolator.
2 Mounting the Modules
1. Mount the battery shelf, power supply and main module included on the TS 35 DIN rails (not included)
which are mounted with a distance of 205 mm. At the power supply the distance must be 112.5 mm.
2. Mount clips including 15 mm stud on the DIN rails and adapt position to the modules. Use M4 x 8
screws to mount the modules.
3. Mount 22 mm stud using M4 x 8 to support main module.
Figure 1: DIN rail distance and support of modules.
2
1
1
2
1
2
2
3
2
2
2
1
Battery shelf
Main module
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DOL 2400 in Wiring Box
3 Positioning of the Modules
Place the modules in accordance with the below sketch.
Figure 2: Spacing between the modules.
4 Safety Distance from the Battery
Relays, contactors, miniature circuit breaker and the like with built-in contact must be positioned
at least 200 mm from the battery as they can ignite battery gas. Ventilation openings must be
available in the top and the bottom of the wiring box to remove battery gas, if any.
Figure 3: Safety distance from the battery.
Battery shelf
Power supply
Main module
Battery
Battery shelf
Technical User Guide 7
DOL 2400 in Wiring Box
5 Protective Earthing (PE)
Length of protective earthings:
1. Max. 200 mm.
2. Max. 500 mm
3. Max. 1000 mm.
Figure 4: Protective earthing (PE)
Battery
Power supply
Main module
Distribution
switchboard
1
1
1
2
3
Wiring box
Door
= Screw with galvanic contact to the
wiring box.
Battery
shelf
Door
CPU front module
Ventilation opening
Ventilation opening
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DOL 2400 in Wiring Box
6 Cable Installation
The flat cable included are fastened to the bottom section of the wiring box by means of self-adhesive clip and
cable ties.
Please note:
1. Keep a distance of minimum 5 mm between ribbon cables and other wires
2. The cable ties are not to be tightened around cables and wires (only intended to keep them in place).
3. Do not run wires over or under the modules.
4. Run the wires connected to the relay terminals as close as possible to the main module. This way, the
greatest possible distance is obtained to the adjacent modules.
Figure 5: Mounting of wires and cables
Plastic
cable hook
Plastic cable
fixture and
cable tie
Plastic cable
fixture and
cable tie
Battery
Power supply
Main module
Battery-
shelf
CPU front module
Ventilation opening
Ventilation opening
Door
Door
Technical User Guide 9
DOL 2400 in Wiring Box
7 Contact-Voltage Proof
The modules can be made contact-voltage proof by mounting clips including 110 mm stud on a TS 35 DIN rail.
On this you mount a transparent protection plate (not included) by means of M4 x 14 screws.
Figure 6: Mounting protection plate
8 Mounting the CPU Front Module
Mount the front module in the door of the wiring box by means of (self-tapping) PT 4 x 10 screws.
The thickness of the door must be at least 1.5 mm.
Make the cutout in the door in accordance with the enclosed DOL 2400 template 604224 (from the front of the
door).
Figure 7: Huldimension
110 mm stud
Main module
Battery shelf
Transparent protection plate
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DOL 2400 in Wiring Box
9 Ventilation Openings in the Door
Make ventilation openings at the top and at the bottom of the front door of the wiring box in line with the
battery to ensure good ventilation in the wiring box so that battery gas, if any, is removed.
Each ventilation opening must be minimum (200 cm2) 20.000 mm2.
Figure 8: Example of ventilation openings in the front door.
CPU front module
Ventilation opening
Ventilation opening
/