Midmark Integra™ Operatory Cabinetry - Center Consoles Installation guide

1

DA2133i

003-1956-00 Rev. G (7/25/13)

FCC10672 (72”) shown

Free Standing Center Console Installation

Applies to Models:

FCC6272 (72”)

FCC6290 (90”)

FCC10672 (72”)

FCC10690 (90”)

FCC11272 (72”)

FCC11290 (90”)

NextNext

midmark.com

Style A

2

DA2134i

UPPER UNIT

EQUIPMENT BASE

MIDSECTION

SINK BASE

FCC10672 (72”) shown

Dispenser Unit

Supports Upper Unit and

MidSection shelving and

privacy panels.

Mounting for

Exam Lights

UNIT IDENTIFICATION

Note

The Free Standing Center Console

can contain various configurations

of the different units.

DISPENSER

UNIT

EQUIPMENT UPPER

(Shows Bi-Fold Door option)

CENTER

COLUMN

Sink Base

Contains various plumbing

and electrical connections.

Center Column

Contains electrical outlets.

Lights can be mounted to it.

Upper Unit

May contain Task Lights.

Equipment Base

Must be installed and leveled with

Center Column and Sink Base.

Equipment Upper

Can be congured with bi-fold

doors, split storage, open

storage, etc.

MidSection

Can be congured in different

variations with privacy panel,

and shelving.

NextNext

BackBack

midmark.com

Style A

3

Complete FCC Hardware Kit

NextNext

BackBack

midmark.com

Style A

4

2.5" (6.4 cm)

(max.)

2" (5.1 cm)

(min.)

5/8" (1.6 cm)

O.D.

2.5" (6.4 cm)

(max.)

2" (5.1 cm)

(min.)

1/2" (1.3 cm) NPT

Finished Floor

FLOOR LAYOUT (as applicable)

Equipment Alert

• Free Standing Console must be connected to a dedicated

circuit breaker rated at 25 amps, 120 VAC.

• All electrical and plumbing connections must be made by a licensed

electrician and plumbing contractor following applicable local, city,

and national codes.

• The unit contains 7 duplex outlets, which are rated at a combined 20

amps. This rating must be taken into account plugging

devices(s) into the available outlets.

• Assure floor is of such construction that the unit(s) will be

adequately supported and anchored. If necessary, contact a licensed

contractor to reinforce the flooring.

Note

A full size, pre-installation Floor

Templates is available upon request.

P/N 003-1967-00.

53 1/4”

(135.3 cm)

Air

(Optional)

Optional

Loop Vent

Hot

Water

Electrical

supply

Drain

Cold Water

(Tee off for

delivery unit).

Sink Base Unit

20”

(50.8 cm)

44 13/32”

(107.7 cm)

13-3/4”

(34.9 cm)

19-1/4”

(48.9 cm)

27-1/4”

(69.2 cm)

30-3/4”

(78.1 cm)

34-3/4”

(88.3 cm)

Electrical

supply for

X-Ray Unit

0

12-3/16”

(30.9 cm)

16-15/16”

(43.0 cm)

NextNext

BackBack

midmark.com

Style A

5

DA115800i

PLUMBING SPECIFICATIONS

Note

All plumbing must be made by a licensed plumber

following the applicable local, city, and national codes.

Note

Conduit size (diameter) is dependent on size of wiring,

and / or tubing that will be routed through it.

It may also be specified by related codes.

Note

Refer to Tapmaster Instructions (included)

for correct Installation procedures.

Sink

P-Trap

Clean Out Plug

Clean Out Adapter

Cabinet Bottom Shelf

3”

(76 mm)

6-3/4”

(171 mm)

Finished Floor

Tapmaster®

Controller

Hot

Water

Air

Drain

Cold

Water

Finished Height

1” (25.4 mm)

Finished

Floor

Finished

Floor

Rough-in Height

3” (76 mm)

28” (71 cm)

Inside Height

to bottom of

counter top.

NextNext

BackBack

midmark.com

Style A

6

Equipment Alert

Do not over-tighten

special hex head bolts.

Torque to 50-55 inch / lbs.

maximum.

BASE & COLUMN SECTIONS

Note

Full size template may be used to locate and drill

mounting holes prior to positioning assemblies.

Note

Open Equipment Base mounts to

Center Console with 3 screws.

On Side Delivery Units, the shipping

leg must be removed first.

Note

Use the 1/2” hex head bolts

as a jack to align center column

to Equipment and Sink Base.

Step 1: After finding high spot on the

floor, position the sink base,

center column, and equipment

base and level together.

(Refer to Leveling and securing

Base Units.)

Step 2: After securing sink and equipment

base to center column remove the

1/2” hex bolts from the “L” brackets.

Note: For temporary installations a Floor Bracket

and Cord Kit (002-0723-00) is available.

Step 3: Loosen the 3/8” hex bolts, and

secure “L” brackets to floor.

Step 4: Remove & discard shipping strap, then remove

top cap from Center Column and place in position.

Shipping

Leg

on Side

Delivery

Units

Open

Equipment

Base

3/8” Hex

Bolt

Center

Column

1/2” Hex

Bolt

Top Cap

Equipment

Base

Special

Hex Screw

Sink

Base

False

Panel

End Panel

(lift up to

remove)

Shipping Strap

NextNext

BackBack

midmark.com

Style A

7

LEVELING AND SECURING BASE UNITS

Step 1: Place hold-down clips as close

as possible to corners without

interfering with leveling screws.

Step 2: Loosely install

hold-down clips

and bolts.

Step 3: Insert shims beneath

area near hold-down

clip and tighten bolt.

Trim off excess shim.

Equipment Alert

Do not adjust leveling screws more than

1/2” (1.3cm) to prevent loss of stability.

Note

Level to highest

Point on floor.

Note

The bolts for the hold-down clips

should be placed as close as

possible to sub-base lip.

Sub-base

Hold-down

Clip

2”

(5.1 cm)

3/8”

Diameter

9/32”

Diameter

Concrete

Non-Concrete

Shim

Lower Raise

1/2” (1.3 cm)

Sub-base

NextNext

BackBack

midmark.com

Style A

8

SECURING ELECTRICAL BOX

DA2208i

A) Installer must secure electrical box

to the inside of the cabinet base

with provided screws.

NextNext

BackBack

midmark.com

Style A

9

Step 1: Start #10-24 x 5/8” phillips head, mounting

screws into nutserts of Center Column

and Dispenser Unit.

Step 2: Place the Dispenser Unit in position,

aligning the mounting holes in the Sink

Base with the nutserts in the Dispenser

Unit. Start the 1/4”-20 x 2 1/4” bolts,

lockwashers, and flat washers.

Step 4: Tighten all mounting

hardware.

Step 5: Install shelving.

Mounting

Screw

Dispenser

Unit

Center

Column

Sink

Base

Upper

Unit

UPPER UNIT AND DISPENSER

Mounting

Screw

Step 3: Place Upper Unit onto mounting

screws of the Center Column and

Dispenser Unit.

Note: May need to tip Dipenser Unit slightly and use

privacy panel to support Upper Unit during install.

Center

Column

Dispenser

Unit

NextNext

BackBack

midmark.com

Style A

10

DA2148i

PRIVACY PANEL

Step 1: Place Privacy Panel in position

and secure with special hex

head and #10-24 x 5/8” screws.

Equipment Alert

Do not over-tighten

special hex head bolts.

Torque to 50-55 inch / lbs.

maximum.

Special

Hex Head

#10-24 x

5/8”

Privacy

Panel

Cover

Panel

Note

Install Privacy Panel before

Shelves and Task Light.

Note

Install any privacy panels or

shelves in MidSection before

installing Cover Panel.

Step 2: Remove cover from adhesive strips and

place Cover Panel in position, pressing

firmly to adhere strips.

NextNext

BackBack

midmark.com

Style A

11

DA2149i

DA2150i

TASK LIGHT INSTALLATION

Note

Assure channel in bottom of Upper Unit is not

obstructed by power cord(s) from Task Light.

A Privacy Panel may need to fit into channel.

Step 1: Remove the lens

cover and bulb.

Step 3: Install the mounting screws

and lockwashers through

keyhole slots in Task Light.

Step 5: Route power cord(s) to the side of

Upper Unit that will face the Center

Console.

Do not obstruct channel in Upper

Unit.

Step 2: Place Task Light in

position on bracket.

Step 4: Install the lens

cover and bulb.

Step 6: Secure power cord

with a cable tie.

#10-24 x 3/8”

screws &

lockwashers

Bottom of

Upper Unit

Keep Channel

Clear

NextNext

BackBack

midmark.com

Style A

12

DA2139i

TASK LIGHT INSTALLATION - (continued)

Step 7: Remove the end

panels from

Center Column.

Step 10: Plug Task Light power cord into

the outlet that is on the same

side of the Center Console as

the light.

Step 8: If installed, remove

hole plug(s) and install

grommet(s).

Step 9: Insert power cord through

grommet.

Do not obstruct channel in

bottom of Upper Unit.

Step 11: Install the end

panels onto the

Center Column.

Note

Before installing the Upper Unit, remove

the hole plug(s) and install the grommet(s).

NextNext

BackBack

midmark.com

Style A

13

Step 3: Install Cover Panel.

MIDSECTION SHELF

Cover

Panel

Step 1: Install shelf brackets onto

side of Center Column

and Dispenser with

#10 x 5/8” screws.

Note

Install any privacy panels or

shelves in MidSection before

installing Cover Panel.

Step 2: Thread screws into shelf, then place

shelf in position, fitting the four

bottom screws into the keyholes of

the shelf brackets and tighten screws.

Note

For Laminate shelves, use #10 x 5/8” partical board screws.

For Quartz or Corian shelves use #10 x 3/8” machine screws.

Center

Column

Dispenser

NextNext

BackBack

midmark.com

Style A

14

DA2152i

BI-FOLD DOORS

Step 2: Place End Panel in position, fitting

the six bottom screws into the

keyholes of the Equipment Base

and tighten screws.

Step 1: Install six #10 x 5/8”

particle board screws.

NextNext

BackBack

midmark.com

Style A

15

STANDARD BI-FOLD

DOOR INSTALLATION

Step 1: On 42” doors, install door

stop bracket (one per door).

Use #10-24 X 5/8” screws.

Step 4: •Supportingdoor,alignhinges.

 •Presstolockhingeto

hinge clip plate.

Note

The 90° Units with 60”

doors have a top cap.

Top

Cap

Hinge

Clip

Plate

Press to

Release

Hinge

Hinges

Step 5: Loosen screw. Line up

door with trolley.

Door

Stop

Bracket

Note

If necessary remove the nut

from bottom of channel to turn

slide around.

Step 3: Loosen screws on mount

hinge clip plate to end panels.

End

Panel

Column

Step 2: Install # 10x 5/8”

screws into column

end and panel.

Step 6: Adjust door hieght so

that the door/trolley

tracks smoothly.

Step 7: Retighten all screws.

NextNext

BackBack

midmark.com

Style A

16

DA2209i

C

B

C

B

A

LEAD LINED BI-FOLD

DOOR INSTALLATION

BI-FOLD DOOR

HINGE ADJUSTMENT

Step 1: •Loosenmountingscrews

to aid in alignment.

 •Snapendpanelhingeto

hinge on door.

Step 2: Remove screw on one

or both center hinges.

Step 3: •Connecthingeflapontopand

bottom center hinges and

secure with screw.

 •Connectremainingcenter

hinge and secure with screws.

Step 4: On 90º models with top caps,

adjust top cap by moving up or

down until a slight drag is on

door slide.

Tighten all mounting screws.

Step 5: To secure door to the

top cap, close door

and push the door

slide roller up.

A) Slide Adjustment

Turn screws “A” until door

is in desired position.

Note: Center hinges should be adjusted

for a 1/16” gap between doors.

B) Height Adjustment

 •Loosen Screw “B”.

• Reposition Door.

• Tighten screw.

C) Depth Adjustment

 •Loosen Screw “C”.

• Reposition Door.

• Tighten screw.

Center

Hinge

Side

Hinge

Slide

Roller

Top Cap

(Located on

90° Units)

1/16”

Side

Hinge

Center

Hinge

Flap

Side

Hinge

Center

Hinge

Center

Hinge

Side

Hinge

NextNext

BackBack

midmark.com

Style A

17

Equipment Alert

Do not over-tighten

special hex head bolts.

Torque to 50-55 inch / lbs.

maximum.

Full Privacy

Panel

PRIVACY PANELS FOR EQUIPMENT UPPER UNIT

Step 1: Place Privacy Panel in position,

aligning nutserts in panels with

counter top holes.

Step 2: Install four #10-24 x 2”

Phillips head screws

with washers.

Step 3: Install one or two 1/4” hex

head #10-24 x 5/8” mounting

screws, depending on panel

size, through Center Console.

Partial

Privacy

Panel

NextNext

BackBack

midmark.com

Style A

18

SPLIT STORAGE

Step 1: Open Bi-Fold doors and install

the screws (#10-24 x 5/8”) into

Hinge Panels for mounting Shelf

Panels.

Note: Shelf panel for Center Column has

a cut-out for the electrical outlet.

Step 3: Install Back Panel (1) using

#10-24 x 5/8” screws.

Note: Opening to front storage area can

be on Side A or B.

Step 2: Position Shelf Panels

on mounting screws

and tighten screws.

Step 4: Install Center Panel using

#10-24 x 5/8” screws.

Step 5: Install other Back Panel (2)

using #10-24 x 5/8” screws.

Step 6: Install two stiffener

screws (#8 x 5/8”

particle board), one

on each back panel.

Step 7: Install shelf brackets

and shelves.

Note

Install the Bi-Fold Doors (refer

to Bi-Fold Door Installation).

Hinge

Panel

Screws

Shelf

Panels

Back

Panel 1

Back

Panel 2

Center

Panel

Shelf

Bracket

SIDE A

SIDE B

Stiffener

Screws

NextNext

BackBack

midmark.com

Style A

19

OPEN STORAGE

SIDE A

SIDE B

Shelf

Panels

Shelf

Bracket

Note

Install the Bi-Fold Doors (refer

to Bi-Fold Door Installation).

Step 1: Open Bi-Fold doors and install

the screws (#10-24 x 5/8”) into

Hinge Panels for mounting Shelf

Panels.

Note: Shelf panel for Center Column has

a cut-out for the electrical outlet.

Step 2: Install shelf brackets

and shelves.

Hinge

Panel

Screws

NextNext

BackBack

midmark.com

Style A

20

TOP EXTENSION (for 90” tall units)

Note

The Top Extension adds up to an additional 5” height for filler between the top of the

unit and ceiling. It can be cut down to a minimum of 2” if required.

After cutting, the corner braces from the discarded sections should be relocated,

when applicable, to the additional center holes inside the remaining extension.

Step 1: Place extension in position and

secure with four #10-24 x 5/8’ screws.

DA119301i

DA2213i

NextNext

BackBack

midmark.com

Style A

Page is loading ...

Midmark Integra™ Operatory Cabinetry - Center Consoles Installation guide

Midmark Integra™ Operatory Cabinetry - Center Consoles Installation guide

Related papers

Other documents