Midmark Synthesis® Cabinetry - Central Station Operating instructions

1

Style A

TP200 20-42-FO-00012 Rev A1 C2169

Applies to Models:

Dental CS Casework

Special Tools:

3/8” masonry drill bit

9/32” wood drill bit

Hammer drill

Language of origin: English

003-10103-00 Rev. AA5 (1/3/2020)

Synthesis

®

Casework - Central Station

Setup Instructions

Note

Inspect all components for shipping damages. A concealed

damage report must be filed with the carrier (by the person

receiving the goods) within 5 days of delivery.

This Midmark casework unit may contain materials with a

smoke Index (SDI) of 400.

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UPPER UNIT

EQUIPMENT BASE

MIDSECTION

SINK BASE

CS (90”) shown

Dispenser Unit

Supports Upper Unit and

Midsection shelving and

privacy panels.

Mounting for

Exam Lights

UNIT IDENTIFICATION

Note

The Center Station can contain various

configurations of the different units.

DISPENSER

UNIT

EQUIPMENT UPPER

(Shows Bi-Fold Door option)

CENTER

COLUMN

Sink Base

Contains various plumbing

and electrical connections.

Center Column

Contains electrical outlets.

Lights can be mounted to it.

Upper Unit

May contain Task Lights.

Equipment Base

Must be installed and leveled with

Center Column and Sink Base.

Equipment Upper

Can be congured with bi-fold

doors, pass through storage,

open storage, etc.

Midsection

Can be congured in dierent

variations with privacy panel,

and shelving.

CS (90”) CS (72”)

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Model Number

Midmark uses a product part number for the cabinets that has a detailed structure.

Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

Step 7

Step 8

Step 9

Step 10

Step 12

Step 11

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TP200 20-42-FO-00012 Rev A1 C2169

Note

Full size Floor Template is available upon request,

or refer to rough-in dimensions on next page.

Air Supply

Vacuum Supply

Water Supply

52 - 1/2”

(113.4 cm)

51”

(129.5 cm)

18”

(45.7 cm)

1/2” (1.3 cm) NPT

2.5” (6.4 cm)

(max.)

2” (5.1 cm)

(min.)

2.5” (6.4 cm)

(max.)

2” (5.1 cm)

(min.)

5.8” (1.6 cm)

O.D.

Floor

Electrical

Supply

Secure Terminal Box to cabinet

after electrical supply is connected

14 - 1/4”

(36.3 cm)

Floor Layout (as applicable)

Have licensed electrical and plumbing contractors position and

install electrical outlet receptacles and related plumbing using

the pre-installation template or layout.

Note: Be sure floor construction is sufficient to adequately support / anchor the

casework unit. If necessary, contact a licensed contractor to reinforce the floor.

15 - 3/4”

(40.0 cm)

Sink

Center

Preferred Plumbing Location

(cabinet suboor access)

21”

(53.3 cm)

16 - 3/4”

(42.6 cm)

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TP200 20-42-FO-00012 Rev A1 C2169

Note

All plumbing must be installed by a licensed plumber

following the applicable local, city, and national codes.

Note

Conduit size (diameter) is dependent on size of wiring,

and / or tubing that will be routed through it.

It may also be specified by related codes.

Sink

P-Trap

Clean Out Plug

Clean Out Adapter

Cabinet Bottom Shelf

3”

(76 mm)

6-3/4”

(171 mm)

Finished Floor

Drain

Finished

Floor

Rough-in Height

3” (76 mm)

28” (71 cm)

Inside Height

to bottom of

counter top.

PLUMBING SPECIFICATIONS

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TP200 20-42-FO-00012 Rev A1 C2169

Step 3:

Remove components from skid.

Note: Components may very from order to order.

Step 1:

Remove shelves, floor and drawers from cabinet. Remove

privacy panel from skid.

Step 4:

Remove screws (4) from shipping bracket and discard.

Step 2:

Remove brackets from base of sink base to remove from skid.

Note: Midmark recommends multiple installers to lift.

Shelves

Floors

Drawers

Privacy Panel

Brackets

Shipping

Bracket

Pass Thru Shelves

Dispenser

Bi-Fold Door

End Panel

Center Column

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TP200 20-42-FO-00012 Rev A1 C2169

Step 7:

Remove cabinet shelves, floors and interlock from inside

cabinet. Remove pass thru storage and top panel from skid.

Note: Components may very from order to order.

Step 6:

Remove outer panels from center column as shown. Loosen

hex bolts to allow “L” bracket on both sides of column to float.

Outer Panels

Step 8:

Remove brackets from inside equipment base before removing from skid.

Note: Midmark recommends multiple installers to lift.

Step 5:

Remove center column from skid.

Note: Midmark recommends multiple installers to lift.

“L” Bracket

Door Interlock

Top Panel

Pass Thru Storage

Outer Panels

Shelf

Floors

Brackets

Shelf

Hex

Bolts

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TP200 20-42-FO-00012 Rev A1 C2169

Step 9:

Move center column, sink base and base equipment base into position. Secure together

with hex screws (8) as shown.

: Do not over-tighten special hex head bolts. Torque to 50-55 inch / lbs maximum.

Sink Base

Equipment Base

Center Column

Note

Use the 1/2” hex head bolts as a jack to align

center column to equipment and sink base.

Note

Full size template may be used to locate and drill

mounting holes prior to positioning assemblies.

Hex

Screw

English-9

003-10103-00

TP200 20-42-FO-00012 Rev A1 C2169

Step 10:

Level units with leveling screws and shims as needed.

Secure to floor with correct holding clips supplied with unit.

Shims

Sub-base

Hold-down

Clips

3/8”

Diameter

9/32”

Diameter

2”

(5.1 cm)

Non-Concrete

Concrete

Note

The bolts for the hold-down clips should be as

close as possible to sub-base lip.

1/2”

(1.3 cm)

Equipment Alert

Do not adjust leveling screws more than

1/2” (1.3 cm) to prevent loss of stability.

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TP200 20-42-FO-00012 Rev A1 C2169

Step 11:

Secure electrical box to the inside of the cabinet base

with provided screws (2). Tighten bolts in center column

to stabilize unit.

Step 13:

Secure privacy panel to center column with hex screws (2).

: Do not over-tighten special hex head bolts. Torque to 50-55 inch / lbs maximum.

Hex

Screws

Privacy Panel

Center

Column

Screws

Step 12:

Install USB cables with covers(2) into center column as shown.

Cover

USB

Cable

USB

Cable

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TP200 20-42-FO-00012 Rev A1 C2169

Step 14:

Install components into sink base and equipment base as

shown.

Floors

Shelf

Floors

Drawers

Shelf

Clip

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TP200 20-42-FO-00012 Rev A1 C2169

Step 16:

Loosely install mounting screws [(6 - 90” ) (4 - 72”)] into mounting

holes. Using privacy panel to position upper unit onto screws.

Step 15:

Remove doors (4) and shelf(s) from upper unit.

Upper

Unit

Screws

Upper

Unit

Screws

Privacy

Panel

Privacy

Panel

90”

Unit

72”

Unit

90”

Unit

72”

Unit

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TP200 20-42-FO-00012 Rev A1 C2169

Step 18:

Install screw in lower part of privacy panel. Start screws

in dispenser unit [(6 - 90” ) (4 - 72”)].

Step 17:

Secure upper unit to center column by tightening screws.

Dispenser

Unit

Dispenser

Unit

Screw

Privacy

Panel

Privacy

Panel

Privacy

Panel

Privacy

Panel

Screw

90”

Unit

72”

Unit

90”

Unit

72”

Unit

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TP200 20-42-FO-00012 Rev A1 C2169

Step 19:

Tighten screws to secure dispenser to upper unit. Secure dispenser to privacy panel

using screws (2). Secure dispenser unit to sink base with 1/4” - 20 x 2 1/4” Bolts (4)

with lockwashers (4) and flatwashers (4).

Step 20: 90” (If applicable)

Install shelf(s) into dispenser unit with shelf clips (4) per shelf.

Shelf

Clip

Shelf

Clip

90”

Unit

72”

Unit

Dispenser

Unit

Privacy

Panel

Dispenser

Unit

Privacy

Panel

Upper

Unit

Upper

Unit

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TP200 20-42-FO-00012 Rev A1 C2169

Step 21:

Install shelf(s) into upper unit with shelf clips (4) per shelf.

Shelf

Clip

Shelf

Clip

Shelf

Step 22:

Reattach doors(4) to upper unit.

90”

Unit

72”

Unit

90”

Unit

72”

Unit

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TP200 20-42-FO-00012 Rev A1 C2169

Step 23:

Loosely install screws (4) into the bottom of shelf. Secure brackets (2) onto

center column and dispenser unit with screws (2 per bracket). Place shelf onto

brackets and secure. Repeat for other side of unit.

Shelf

Step 24:

Secure end panel to equipment base with hex screws (4) and screws (2) through

equipment base top.

: Do not over-tighten special hex head bolts. Torque to 50-55 inch / lbs maximum.

End

Panel

Equipment

Base

Equipment

Base

End

Panel

Hex

Screws

Hex

Screws

90”

Unit

72”

Unit

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TP200 20-42-FO-00012 Rev A1 C2169

Step 25: 90” - ONLY

Install trolleys with hinge release levers to inside of cabinet. Loosely install screws

(2) into center of end panel and center column and place top cap onto screws. Install

screws (4) in outside holes of top cap. Secure by tightening screws (6).

Step 26: 90” - ONLY

Remove shelves from pass thru storage.

Step 28: 90” - ONLY

Install shelf(s) into pass thru storage with shelf clips (4) per shelf.

Top Cap

End

Panel

Center

Column

Step 27: 90” - ONLY

Secure pass thru storage to center column with hex screws (4) and screws (2) through

top cap.

: Do not over-tighten special hex head bolts. Torque to 50-55 inch / lbs maximum.

Pass Thru Storage

Pass

Thru

Storage

Hex

Screws

Top

Cap

Hex

Screws

Hex

Screws

Shelf

Clip

Trolleys

Hinge

Release

Levers

Top Cap cut out

faces Center Column

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TP200 20-42-FO-00012 Rev A1 C2169

Step 31: 90” - ONLY

Install bi-fold doors by align hinges and press to lock to mounting

plate. Push bracket on top of door into trolley assembly and slide

bottom door track roller under countertop.

Step 32: 90” - ONLY

Adjust trolley assembly as needed.

Top

Cap

Step 29:

Install hardware onto bi-fold doors as shown.

Step 30: 72” - ONLY

Install bi-fold doors by align hinges and press to lock to mounting

plate. Sliding trolley assembly onto track and push trolley lever to

engage wheels to track.

90”

72”

Trolley

Lever

Bi-fold

Doors

Bi-fold

Doors

Trolley

Assembly

Countertop

Door Track

Roller

Door

Bracket

Hinge

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TP200 20-42-FO-00012 Rev A1 C2169

Step 34: Optional

Secure partial privacy panel from bottom with screws (4) and from side with special hex

head screws (1).

: Do not over-tighten special hex head bolts. Torque to 50-55 inch / lbs maximum.

Step 35:

Install outer panels (3) per side from bottom tom top as shown.

Step 33: Optional

Secure full privacy panel from bottom with screws (4) and from side with special hex

head screws (2).

: Do not over-tighten special hex head bolts. Torque to 50-55 inch / lbs maximum.

Hex

Screws

Hex

Screws

Partial

Privacy

Panel

Full

Privacy

Panel

Outer

Panel

Outer

Panel

Outer

Panel

Hex

Screws

Hex

Screws

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TP200 20-42-FO-00012 Rev A1 C2169

Step 36: 90” - shown

Install shelf clips (4) per shelf and shelf(s).

Step 37: 90” - ONLY

Install top extensions by placing on top of cabinet making

sure tabs are inserted in slots.

Step 38:

Open both bi-fold doors and remove the interlock cover. Place interlock latch

assembly and secure to counter top.

Note: The latch rod must align with latch bracket on doors and pre-drilled mounting holes in counter top.

Tabs

Shelf

Clip

Step 39:

Install cover and check operation.

Note: When one side of bi-fold doors is open, other side should be latched closed.

Shelf

Top Extensions

Latch

Bracket

Latch

Rod

Cover Cover

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Midmark Synthesis® Cabinetry - Central Station Operating instructions

Midmark Synthesis® Cabinetry - Central Station Operating instructions

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