Andersen Passive Panel Replacement Service Instructions

Brand: Andersen

Model: Passive Panel Replacement

Type: Service Instructions

9069251 BA Revised 10/16/13

Tools Needed

∙Safety Glasses

∙Drill/Driver

∙#2 Phillips Bit

∙Needle Nose Pliers

∙2.5 mm Hex Key

∙Caulk Gun

Supplies Needed

∙Sealant

Passive Panel Replacement

for E-Series Hinged Inswing and Outswing Type II Patio Doors

Thank you for choosing Andersen.

For questions call 1-888-888-7020. For more information and/or guides visit www.eaglewindow.com.

Please leave this guide with building owner.

▶Read guide from beginning to end before starting installation. Read all warnings and cautions during unit installation.

Parts Included

(1) Passive Panel (Type II)

Passive Panel (Type II)

Use caution when working at elevated

heights and around unit openings. Follow

manufacturers’ instructions for ladders and/or

scaffolding. Failure to do so may result in injury

or death.

Follow manufacturers’ instructions for hand or power tools. Always wear

safety glasses. Failure to do so may result in injury and/or product damage.

Windows and doors can be heavy. Use safe lifting techniques and a

reasonable number of people with enough strength to lift, carry and install

window and door products to avoid injury and/or product damage.

Panel must be supported during entire

removal and installation procedures. Failure

to support sash may result in injury and/or

product damage.

Hinged inswing patio door shown in guide.

Follow instructions of foam, sealant and

flashing manufacturer regarding safety,

material application and compatibility with this

product.

▶Check with your local building code ofcial to identify and conrm compliance with local building code requirements.

9069251

Interior

Unlock astragal mortise lock and open passive panel.

Loosen handle set screw with a 2.5 mm hex key.

Remove two (2) escutcheon plate screws and dispose of properly.

2.5mm

Hex Key

Drill/Driver

Handle Handle

Remove two (2) escutcheon plate screws with a drill/driver and save

for reuse.

Remove interior and exterior handle/escutcheon plates and save for reuse.

Interior

Handle /

Escutcheon

Plate

Exterior

Handle /

Escutcheon

Plate

Open active door panel.

Interior

Passive Panel

Interior

Active

Door

Panel

Astragal

Weatherstrip

9069251

Drill/Driver

Interior Interior

Exterior Exterior

Dummy StopDummy Stop

Remove screws from interior and exterior dummy stops with a drill/driver and save for reuse. Remove dummy stops with a needle nose pliers and

save for reuse.

Remove top, bottom, and center strike plate screws and save for reuse. Remove strike plates and dust cups and save for reuse.

Needle Nose Pliers

Interior

Support passive panel before removing panel hinge screws.

Drill/Driver

Upper/Lower Strike Plate

Drill/Driver

Center Strike Plate

Weight of window/door

unit(s) and accessories

will vary. Use a

reasonable number of

people with sufficient

strength to lift, carry, and

install window and door

unit(s) and accessories.

Always use appropriate

lifting techniques.

Exterior

Passive Door

Panel

Active

Door

Panel

Remove four (4) #12 x 1 1/2" screws from each hinge on panel

and save for reuse. Place panel upright against a stable surface.

Note position and quantity of shims in hinge routes. Remove hinge cups

and shims from each hinge route and save for reuse. Dispose of old

panel properly.

Position hinge cups and shims in hinge routs on new panel at locations

noted in previous step. Hold shims in place with a dab of sealant.

Position and support new panel in opening and fasten using saved screws.

Reapply and fasten top, bottom, and center strike plates using saved screws.

9069251

Interior

Drill/Driver

Upper/Lower Strike Plate

Drill/Driver

Center Strike Plate

Interior

Hinge Cup

If replacing

an outswing

panel, apply

a light coat of

sealant to all

hinge routes on

panel before

reapplying

hinge cups.

Drill/Driver

Hinge Shims

Drill/Driver

Set Screw

Spindle

Loosen set screw on exterior escutcheon assembly with hex wrench

and remove spindle.

Position saved dummy stops, with indentation facing inside of door, into

pre-drilled holes on interior and exterior side of replacement panel.

Set Screw

Spindle

Insert spindle to align dummy stops. Mark and predrill holes 1/2" deep on dummy stops.

Fasten dummy stops with saved screws. Remove spindle from dummy stops and fasten to exterior escutcheon

assembly with hex key. Make sure split in spindle faces set screw on

handle.

9069251

Dummy Stop

Split in spindle

faces set screw

Interior

2.5 mm Hex Key

Handle

Drill/Driver

Escutcheon

Plate

9069251

Align handle spindle with slots in dummy stops and position exterior

escutcheon plate/handle/gasket assembly against door panel.

Fasten interior escutcheon plate using saved screws.

Fasten escutcheon plate using saved screws.

Interior

Place interior escutcheon assembly against door panel.

Tighten handle set screw with a 2.5 mm hex key.

Interior

Handle /

Escutcheon

Plate

Exterior

Handle /

Escutcheon

Plate

Interior

Close passive door panel. Lock door panel by activating astragal

mortise lock lever to the lock position.

Close and lock active door panel. Check for correct lock operation.

Active

Door

Panel

Interior

Passive Panel

Passive

Panel

▶Passive panel replacement is completed.

Interior

Andersen Passive Panel Replacement Service Instructions

Andersen Passive Panel Replacement Service Instructions

Andersen Passive Panel Replacement Service Instructions

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