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9069203 BA Revised 11/06/13
Astragal Mortise Lock Replacement
for E-Series Hinged Inswing and Outswing Type I and II Patio Doors
Thank you for choosing Andersen.
For questions call 1-855-324-5314. For more information and/or guides visit www.eaglewindow.com.
Please leave this guide with building owner.
▶Read guide from beginning to end before starting installation. Read all warnings and cautions during unit installation.
Parts Included
(1) Astragal Mortise Lock
Astragal Mortise Lock
▶Check with your local building code ofcial to identify and conrm compliance with local building code requirements.
Tools Needed
∙Safety Glasses
∙Drill/Driver
∙#2 Phillips Bit
∙Needle Nose Pliers
∙Pliers
∙Caulk Gun
“Andersen” and all other marks where denoted are trademarks of Andersen Corporation and its subsidiary. ©2013 Andersen Corporation. All rights reserved.
Use caution when working at elevated heights and around unit openings. Follow
manufacturers’ instructions for ladders and/or scaffolding. Failure to do so may
result in injury or death.
Sea cauteloso al trabajar en lugares elevados y cerca de las aberturas de la unidad.
Siga las instrucciones del fabricante para el uso de escaleras y/o andamios. Si no lo
hiciera, podrían producirse lesiones o la muerte.
Follow manufacturers’ instructions for hand or power tools.
Always wear safety glasses. Failure to do so may result in injury
and/or product damage.
Siga las instrucciones del fabricante para el uso de herramientas
eléctricas o manuales. Utilice siempre gafas de seguridad. Si no
lo hiciera, podrían producirse lesiones y/o daños al producto.
Windows and doors can be heavy. Use safe lifting techniques and a reasonable number
of people with enough strength to lift, carry and install window and door products to avoid
injury and/or product damage.
Las puertas y las ventanas pueden ser pesadas. Utilice técnicas seguras de levantamiento
de peso y un número razonable de personas con suficiente fuerza para levantar, cargar e
instalar los productos de puertas y ventanas, a fin de evitar lesiones y/o daños al producto.
Panel must be supported during entire removal and
installation procedures. Failure to support sash may result in
injury and/or product damage.
La hoja debe sostenerse durante todo el proceso de
extracción e instalación. De no sostenerla, podrían
producirse lesiones y/o daños al producto.
Supplies Needed
∙Sealant Procedure shown on Inswing Patio Door
2
9069203
Unlock astragal mortise lock and open passive panel.Open active door panel.
Support passive panel before removing panel hinge screws.
Remove four (4) #12 x 1 1/2" screws from each hinge on panel and
save for reuse. Place panel upright against a stable surface.
Note position and quantity of shims in hinge routes. Remove hinge cups
and shims from each hinge route and save for reuse.
2
Interior Astragal
Mortise Lock
1
Interior
Active
Door
Panel
Passive
Panel
Passive Panel
Weight of window/door unit(s) and
accessories will vary. Use a reasonable
number of people with sufficient strength
to lift, carry, and install window and door
unit(s) and accessories. Always use
appropriate lifting techniques.
3
Exterior Passive Door Panel
Active Door Panel
4
Interior
5
Interior
Drill/Driver
Hinge Cup
Shims
3
9069203
Place the panel interior side up on a at, clean, dry surface. Break
varnish or paint seal by scoring between panel and astragal with
utility knife.
Remove astragal screws, full length, and save for reuse.
Remove astragal.
Note position and location of top and bottom foam corner pads on
face of astragal. Carefully remove foam corner pads and save for reuse.
Outswing doors have corner pad at bottom only.
Pull weatherstrip back and remove shoot bolt guide on bottom of
panel. Repeat for shoot bolt guide at top of panel. Save shoot bolt
guides and screws for reuse.
Utility Knife
Astragal
Door Panel
Foam
Corner Pad
Needle Nose
Pliers
Astragal Screws
Astragal
Shoot-Bolt Guide Weatherstrip
Shoot Bolt
Note sizes and locations of top and bottom shoot bolts. Unscrew top and
bottom shoot bolts from astragal mortise lock using pliers. Remove top
and bottom shoot bolts and save for reuse.
Bottom Shoot Bolt
Pliers
11
6
Interior
7
Interior
Astragal
Panel Interior Side Up
8
Interior
9
Interior
10
Interior
Top interior corner of panel shown
4
9069203
Reapply top and bottom shoot bolts into astragal mortise lock at
noted locations.
Position astragal to panel, ush with panel ends, and fasten using
saved screws.
Reapply top and bottom shoot bolt guides. Reapply weatherstrip to
weatherstrip kerf.
Reapply top and bottom corner foam pad(s) in locations noted
previously.
Position hinge cups and shims in hinge routs on panel at locations noted
previously. Hold shims in place with a dab of sealant.
Shoot Bolt
Pliers
13
Astragal
Foam Corner
Pad
Astragal Screws
Weatherstrip
Shoot Bolt
Shoot Bolt Guide
17
Interior
Remove astragal mortise lock. Note position of lock lever. Save screws
for reuse and dispose of mortise lock properly. Position new mortise
lock lever to noted position and insert mortise lock into astragal.
Fasten using saved screws.
Mortise Lock
Drill/Driver
12
14
Interior
15
Interior
16
Interior
Weatherstrip Kerf
If replacing
an outswing
panel, apply
a light coat of
sealant to all
hinge routes on
panel before
reapplying hinge
cups.
Mortise Lock Lever
5
9069203
▶Astragal mortise lock replacement is completed.
Position and support panel in opening and fasten using saved screws. Close passive door panel. Lock door panel by activating astragal mortise
lock lever to the lock position.
Close and lock active door panel. Check for correct lock operation.
18
Interior
19
Interior
Active
Door
Panel
20
Interior
Passive Panel
Passive
Panel
Drill/Driver
/