Andersen Astragal Mortise Lock Replacement Service Instructions

Brand: Andersen

Model: Astragal Mortise Lock Replacement

Type: Service Instructions

Andersen Astragal Mortise Lock Replacement is a device designed for use with E-Series Hinged Inswing and Outswing Type I and II Patio Doors. This replacement part can be used to repair or upgrade the locking system on your patio door, providing added security and peace of mind. The lock features a mortise design that fits into the door frame, providing a strong and secure hold. It comes with all the necessary hardware for installation, including screws, shims, and a strike plate.

9069203 BA Revised 11/06/13

Astragal Mortise Lock Replacement

for E-Series Hinged Inswing and Outswing Type I and II Patio Doors

Thank you for choosing Andersen.

For questions call 1-855-324-5314. For more information and/or guides visit www.eaglewindow.com.

Please leave this guide with building owner.

▶Read guide from beginning to end before starting installation. Read all warnings and cautions during unit installation.

Parts Included

(1) Astragal Mortise Lock

Astragal Mortise Lock

▶Check with your local building code ofcial to identify and conrm compliance with local building code requirements.

Tools Needed

∙Safety Glasses

∙Drill/Driver

∙#2 Phillips Bit

∙Needle Nose Pliers

∙Pliers

∙Caulk Gun

Use caution when working at elevated heights and around unit openings. Follow

manufacturers’ instructions for ladders and/or scaffolding. Failure to do so may

result in injury or death.

Sea cauteloso al trabajar en lugares elevados y cerca de las aberturas de la unidad.

Siga las instrucciones del fabricante para el uso de escaleras y/o andamios. Si no lo

hiciera, podrían producirse lesiones o la muerte.

Follow manufacturers’ instructions for hand or power tools.

Always wear safety glasses. Failure to do so may result in injury

and/or product damage.

Siga las instrucciones del fabricante para el uso de herramientas

eléctricas o manuales. Utilice siempre gafas de seguridad. Si no

lo hiciera, podrían producirse lesiones y/o daños al producto.

Windows and doors can be heavy. Use safe lifting techniques and a reasonable number

of people with enough strength to lift, carry and install window and door products to avoid

injury and/or product damage.

Las puertas y las ventanas pueden ser pesadas. Utilice técnicas seguras de levantamiento

de peso y un número razonable de personas con suficiente fuerza para levantar, cargar e

instalar los productos de puertas y ventanas, a fin de evitar lesiones y/o daños al producto.

Panel must be supported during entire removal and

installation procedures. Failure to support sash may result in

injury and/or product damage.

La hoja debe sostenerse durante todo el proceso de

extracción e instalación. De no sostenerla, podrían

producirse lesiones y/o daños al producto.

Supplies Needed

∙Sealant Procedure shown on Inswing Patio Door

9069203

Unlock astragal mortise lock and open passive panel.Open active door panel.

Support passive panel before removing panel hinge screws.

Remove four (4) #12 x 1 1/2" screws from each hinge on panel and

save for reuse. Place panel upright against a stable surface.

Note position and quantity of shims in hinge routes. Remove hinge cups

and shims from each hinge route and save for reuse.

Interior Astragal

Mortise Lock

Interior

Active

Door

Panel

Passive

Panel

Passive Panel

Weight of window/door unit(s) and

accessories will vary. Use a reasonable

number of people with sufficient strength

to lift, carry, and install window and door

unit(s) and accessories. Always use

appropriate lifting techniques.

Exterior Passive Door Panel

Active Door Panel

Interior

Drill/Driver

Hinge Cup

Shims

9069203

Place the panel interior side up on a at, clean, dry surface. Break

varnish or paint seal by scoring between panel and astragal with

utility knife.

Remove astragal screws, full length, and save for reuse.

Remove astragal.

Note position and location of top and bottom foam corner pads on

face of astragal. Carefully remove foam corner pads and save for reuse.

Outswing doors have corner pad at bottom only.

Pull weatherstrip back and remove shoot bolt guide on bottom of

panel. Repeat for shoot bolt guide at top of panel. Save shoot bolt

guides and screws for reuse.

Utility Knife

Astragal

Door Panel

Foam

Corner Pad

Needle Nose

Pliers

Astragal Screws

Astragal

Shoot-Bolt Guide Weatherstrip

Shoot Bolt

Note sizes and locations of top and bottom shoot bolts. Unscrew top and

bottom shoot bolts from astragal mortise lock using pliers. Remove top

and bottom shoot bolts and save for reuse.

Bottom Shoot Bolt

Pliers

Interior

Astragal

Panel Interior Side Up

Interior

Top interior corner of panel shown

9069203

Reapply top and bottom shoot bolts into astragal mortise lock at

noted locations.

Position astragal to panel, ush with panel ends, and fasten using

saved screws.

Reapply top and bottom shoot bolt guides. Reapply weatherstrip to

weatherstrip kerf.

Reapply top and bottom corner foam pad(s) in locations noted

previously.

Position hinge cups and shims in hinge routs on panel at locations noted

previously. Hold shims in place with a dab of sealant.

Shoot Bolt

Pliers

Astragal

Foam Corner

Pad

Astragal Screws

Weatherstrip

Shoot Bolt

Shoot Bolt Guide

Interior

Remove astragal mortise lock. Note position of lock lever. Save screws

for reuse and dispose of mortise lock properly. Position new mortise

lock lever to noted position and insert mortise lock into astragal.

Fasten using saved screws.

Mortise Lock

Drill/Driver

Interior

Weatherstrip Kerf

If replacing

an outswing

panel, apply

a light coat of

sealant to all

hinge routes on

panel before

reapplying hinge

cups.

Mortise Lock Lever

9069203

▶Astragal mortise lock replacement is completed.

Position and support panel in opening and fasten using saved screws. Close passive door panel. Lock door panel by activating astragal mortise

lock lever to the lock position.

Close and lock active door panel. Check for correct lock operation.

Interior

Active

Door

Panel

Interior

Passive Panel

Passive

Panel

Drill/Driver

Andersen Astragal Mortise Lock Replacement Service Instructions

Andersen Astragal Mortise Lock Replacement Service Instructions

Andersen Astragal Mortise Lock Replacement Service Instructions

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