Rockwell Automation PowerFlex 700S Installation Instructions Manual

Brand
Rockwell Automation
Model
PowerFlex 700S
Type
Installation Instructions Manual

Rockwell Automation PowerFlex 700S

The Rockwell Automation PowerFlex 700S is a high-performance AC drive that offers a wide range of features and capabilities to meet the demands of even the most challenging applications. With its compact design, the PowerFlex 700S is easy to install and maintain, and its rugged construction ensures reliable operation in harsh environments.

Some of the key features of the PowerFlex 700S include:

  • Sensorless vector control for precise speed and torque control, even at low speeds.
  • Built-in safety features to help protect personnel and equipment.

Rockwell Automation PowerFlex 700S

The Rockwell Automation PowerFlex 700S is a high-performance AC drive that offers a wide range of features and capabilities to meet the demands of even the most challenging applications. With its compact design, the PowerFlex 700S is easy to install and maintain, and its rugged construction ensures reliable operation in harsh environments.

Some of the key features of the PowerFlex 700S include:

  • Sensorless vector control for precise speed and torque control, even at low speeds.
  • Built-in safety features to help protect personnel and equipment.
Installation Instructions
PowerFlex 700S Phase II Drives DriveLogix
Option Card Battery Extension Cable
What This Kit Includes
• Battery extension cable
• Battery holder
• Screw and nut
Tools That You Need
• Phillips
®
screwdriver
Phillips
®
is a registered trademark of Phillips Screw Company.
!
ATTENTION: To avoid an electric shock hazard, ensure that all
power to the drive has been removed before performing the
following.
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged completely before
servicing. Check the DC bus voltage at the Power Terminal
Block by measuring between the +DC and -DC terminals,
between the +DC terminal and the chassis, and between the -DC
terminal and the chassis. The voltage must be zero for all three
measurements.
!
ATTENTION: HOT surfaces can cause severe burns. Do not
touch the heatsink surface during operation of the drive. After
disconnecting power allow time for cooling.
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into SynchLink
fiber-optic ports or SynchLink fiber-optic cable connectors.
!
ATTENTION: This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
“Guarding Against Electrostatic Damage” or any other
applicable ESD protection handbook.
2 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
What You Need to Do
Complete these instructions to install the DriveLogix option card battery
extension cable:
❐ Step 1: Remove power from the drive
❐ Step 2: Access the 700S Phase II control
❐ Step 3: Remove the 700S Phase II control assembly
❐ Step 4: Install the new battery extension cable, battery clip and
battery
❐ Step 5: Record the modification
Step 1: Removing Power
from the Drive
1. Turn off and lock out input power. Wait five minutes.
2. Verify that there is no voltage at the drive’s input power terminals.
3. Check the DC bus voltage at the Power Terminal Block by measuring
between the +DC and -DC terminals, between the +DC terminal and the
chassis, and between the -DC terminal and the chassis. The voltage
must be zero for all three measurements.
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged completely before
servicing. Check the DC bus voltage at the Power Terminal
Block by measuring between the +DC and -DC terminals,
between the +DC terminal and the chassis, and between the -DC
terminal and the chassis. The voltage must be zero for all three
measurements.
Remove power before making or breaking cable connections.
When you remove or insert a cable connector with power
applied, an electrical arc may occur. An electrical arc can cause
personal injury or property damage by:
• sending an erroneous signal to your system’s field devices,
causing unintended machine motion
• causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the
module and its mating connector. Worn contacts may create
electrical resistance.
L1 L2 L3
O
I
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 3
Step 2: Accessing the
700S Phase II Control
Refer to the proper instructions for your drive frame size:
• See “Frames 1 - 6 Size Drives” below
• See “Frame 9 Size Drives” on page 4
• See “Frame 10 - 13 Size Drives” on page 4
Frames 1 - 6 Size Drives
Frame Action
1 - 4 Locate the slot in the upper left corner (as shown below). Slide the locking tab up and swing
the cover open. Special hinges allow the cover to move away from drive and lay on top of an
adjacent drive (if present).
5 Slide the locking tab up, loosen the right-hand cover screw and remove the cover.
6 Loosen the two screws at bottom of the drive cover. Carefully slide the bottom cover down
and out. Loosen the two screws at top of cover and remove the cover.
=
4 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
Frame 9 Size Drives
1. Remove the connection cover as indicated below. Save screws for reuse.
Frame 10 - 13 Size Drives
1. Open the enclosure door for the cabinet that holds the control assembly.
Step 3: Removing the
700S Phase II Control
Assembly from the Drive
It is necessary to remove the Phase II control assembly from the drive in
order to install the new DriveLogix option card battery extension cable.
Important: Before removing connections and wires, mark the connections
and wires to avoid incorrect wiring during assembly.
L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3
(8 Screws)
Connection Cover
=
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into fiber-optic ports or
fiber-optic cable connectors.
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 5
Frame 1 - 6 Size Drives
1. Unplug any fiber optic ControlNet and SynchLink cables and I/O from
the Control Assembly.
2. Disconnect the communications cables at the ends that connect to the
main control board.
3. Loosen the screws on the face of the control assembly.
4. Remove the control assembly from the drive.
2
3
4
=
6 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
Frames 10 - 13 Size Drives
1. Unplug any fiber optic ControlNet, SynchLink cables and/or I/O wires
from the control assembly.
2. Unplug the communications cables from the control assembly.
3. Loosen the captive screw on the control mounting plate and swing the
control assembly away from the control frame.
4. Loosen the two screws on the face of the control assembly.
5. Remove the control assembly from the drive.
2
3
=
4
5
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 7
Step 4: Installing the New
Battery Extension Cable,
Battery Clip and Battery
All Drive Sizes
1. Loosen the screws on the front outside cover and remove the cover.
2. Remove the three screws securing the inside cover and remove the
cover.
=
8 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
3. Unplug and remove the existing battery from the battery holder. Retain
the battery for reuse.
4. Plug the new battery extension cable into the connector for the
DriveLogix battery.
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 9
5. Route the extension wire through the cable tray at the bottom of the
control assembly and through the opening in the metal ground plate as
shown.
6. Install the inside cover.
Route extension wire
through cable tray
Route loose end through
opening in metal plate
10 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
7. Mount the battery holder on the metal ground plate (as shown below)
using the hardware included.
8. Connect the existing battery to the extension cable connector and insert
the battery into the holder.
Connect battery to
extension cable
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 11
9. Install the outside front cover. The battery connectors should be kept
inside of the control assembly after the outside cover is installed.
10. Install the control assembly in the drive in reverse order of removal as
indicated in Step 3: Removing the 700S Phase II Control Assembly
from the Drive on page 4.
Proper tightening torque
for reassembly is 6 lb.-in
(0.7 N-m).
Keep connectors
inside covers
12 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
Step 5: Recording the
Modification
1. Record the modification on the Field Installed Option label.
PowerFlex 700S Frames 1 - 6
PowerFlex 700S Frames 9 - 13
Frame 10 shown
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 13
Notes:
www.rockwellautomation.com
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Power, Control and Information Solutions Headquarters
U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: suppor[email protected]om, Online: www.ab.com/support/abdrives
Publication 20D-IN022B-EN-P– July, 2007 P/N 358803-P02
Supersedes 20D-IN022A-EN-P - May, 2007 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA.
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Rockwell Automation PowerFlex 700S Installation Instructions Manual

Brand
Rockwell Automation
Model
PowerFlex 700S
Type
Installation Instructions Manual

Rockwell Automation PowerFlex 700S

The Rockwell Automation PowerFlex 700S is a high-performance AC drive that offers a wide range of features and capabilities to meet the demands of even the most challenging applications. With its compact design, the PowerFlex 700S is easy to install and maintain, and its rugged construction ensures reliable operation in harsh environments.

Some of the key features of the PowerFlex 700S include:

  • Sensorless vector control for precise speed and torque control, even at low speeds.
  • Built-in safety features to help protect personnel and equipment.
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