Raven AutoBoom UltraGlide XT Installation guide

RoGator 2009 & Newer AutoBoom®

UltraGlide XT Installation Manual

P/N 016-0233-005 Rev. E 2/17 E29134

While every effort has been made to ensure the accuracy of this document,

Raven Industries assumes no responsibility for omissions and errors. Nor is any

liability assumed for damages resulting from the use of information contained

herein.

Raven Industries shall not be responsible or liable for incidental or consequential

damages or a loss of anticipated benefits or profits, work stoppage or loss, or

impairment of data arising out of the use, or inability to use, this system or any of

its components. Raven Industries shall not be held responsible for any

modifications or repairs made outside our facilities, nor damages resulting from

inadequate maintenance of this system.

As with all wireless and satellite signals, several factors may affect the availability

and accuracy of wireless and satellite navigation and correction services (e.g.

GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the

accuracy, integrity, continuity, or availability of these services and cannot

guarantee the ability to use Raven systems, or products used as components of

systems, which rely upon the reception of these signals or availability of these

services. Raven Industries accepts no responsibility for the use of any of these

signals or services for other than the stated purpose.

Disclaimer

Table of Contents

Manual No. 016-0171-122 Rev. E i

Chapter 1 Important Safety Information............................................................................. 1

Hydraulic Safety ........................................................................................................................2

Electrical Safety ........................................................................................................................2

Chapter 2 Introduction............................................................................................................. 3

Preparing for Installation ...........................................................................................................3

Recommendations .................................................................................................................................................................4

Point of Reference .................................................................................................................................................................4

Hydraulic Fittings .......................................................................................................................4

Updates .....................................................................................................................................4

AutoBoom UltraGlide and UltraGlide XT Kit Contents ..............................................................6

Model Year 2009 ...................................................................................................................................................................6

Model Years 2010 - 2011 ..................................................................................................................................................11

Model Year 2012 & Newer ...............................................................................................................................................16

Hydraulic Installation Kit ....................................................................................................................................................21

Ultrasonic Sensor Bracket Kit. ..........................................................................................................................................22

Chapter 3 Hydraulic System Installation............................................................................ 23

Mount the AutoBoom Valve (If Applicable) ..............................................................................24

Install Fittings in the UltraGlide XT Valve ................................................................................25

Mount the UltraGlide XT Valve Assembly ................................................................................26

Install the Pressure and Tank Hoses .......................................................................................27

Install the UltraGlide XT Cylinders ..........................................................................................29

Install the Cylinder Hoses .......................................................................................................31

Hydraulic Schematic ...............................................................................................................35

Chapter 4 Sensor Installation................................................................................................ 37

Boom Sensor Mounting Locations ..........................................................................................37

Install the Sensors - UltraGlide Not Installed on the Machine .................................................38

Install the Boom Sensors ...................................................................................................................................................38

Install the Center Rack Sensor .........................................................................................................................................39

Install the Sensors - UltraGlide Installed on the Machine (If Applicable) .................................40

Mount the Boom Sensors .................................................................................................................................................40

Install the Center Rack Sensor .........................................................................................................................................40

Install the Rotary Sensor .........................................................................................................42

Chapter 5 Wiring Installation................................................................................................ 45

Wiring Connections .................................................................................................................45

Model Year 2012 & Newer RG Series Node and Harness Installation ....................................45

Install the Node Harness ...................................................................................................................................................45

Install the UltraGlide XT Node .........................................................................................................................................47

Install the Valve Harness ...................................................................................................................................................48

Model Year 2010-2011 - 9x4(H), 11x4(H), 13x6 Series Node and Harness Installation ..........50

Install the Node and Node Harness ..............................................................................................................................50

Install the Valve Harness ...................................................................................................................................................51

Table of Contents

ii Viper Pro Installation & Operation Manual

Connect the Sensor Cables ..............................................................................................................................................52

Install the Power/CAN Cable ...........................................................................................................................................52

Model Year 2009 Node and Harness Installation ....................................................................54

Install the UltraGlide XT Node ........................................................................................................................................54

Connect the Harness to the Boom Function Controls ...........................................................................................54

Install the Center Rack Control .......................................................................................................................................55

Connect the Harness Cable to the Sensors ...............................................................................................................56

Connect the Harness Cable to the Power Cable - Gen I Cable Only ...............................................................57

Connect the CAN/Power Cables - Gen I Cable Only ..............................................................................................57

Connect the Power Leads - Gen I Cable Only ...........................................................................................................58

Connect the Harness Cable to the Implement Extension Tee - Gen II Cable Only ....................................58

Install the UltraGlide XT Auxiliary Sensor Cable .....................................................................58

Wiring Diagram ........................................................................................................................60

2009 Wiring Schematic ......................................................................................................................................................60

2010-2011 Wiring Schematic ..........................................................................................................................................61

2012 & Newer Wiring Schematic ..................................................................................................................................62

Chapter 6 Startup Procedures.............................................................................................. 65

Verify the AutoBoom Hydraulic System Installation .................................................................65

Verify the UltraGlide XT Wiring ................................................................................................65

Calibrate the AutoBoom UltraGlide XT System .......................................................................66

Chapter 7 Replacement Parts............................................................................................... 67

Valve .......................................................................................................................................68

Sensors ...................................................................................................................................70

CHAPTER

1

Manual No. 016-0171-122 Rev. E 1

CHAPTER 1

IMPORTANT SAFETY

INFORMATION

Read this manual and the operation and safety instructions included with your implement and/or controller

carefully before installing the AutoBoom™ system.

• Follow all safety information presented within this manual.

• If you require assistance with any portion of the installation or service of your Raven equipment, contact your

local Raven dealer for support.

• Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good

condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety

labels, contact your local Raven dealer.

When operating the machine after installing AutoBoom, observe the following safety measures:

• Be alert and aware of surroundings.

• Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal

substance.

• Remain in the operator’s position in the machine at all times when AutoBoom is engaged.

• Disable AutoBoom when exiting from the operator’s seat and machine.

• Do not drive the machine with AutoBoom enabled on any public road.

• Determine and remain a safe working distance from other individuals. The operator is responsible for disabling

AutoBoom when the safe working distance has been diminished.

• Ensure AutoBoom is disabled prior to starting any maintenance work on AutoBoom or the machine.

• When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear, in

case a hose has not been properly tightened.

• The machine must remain stationary and switched off, with the booms unfolded, during installation or

maintenance.

NOTICE

WARNING

CAUTION

CHAPTER 1

2 Viper Pro Installation & Operation Manual

HYDRAULIC SAFETY

• Raven Industries recommends that appropriate protective equipment be worn at all times when working on the

hydraulic system.

• Never attempt to open or work on a hydraulic system with the equipment running. Care should always be

taken when opening a system that has been previously pressurized.

• Exercise caution when disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic

fluid may be extremely hot and under high pressure.

• Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s

approved maintenance instructions.

• When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure that

precautions are taken to prevent any foreign material or contaminants from being introduced into the

machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration

system will adversely reduce performance and possibly damage the AutoBoom hydraulic valves.

ELECTRICAL SAFETY

• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads

could cause severe damage to the equipment.

• Ensure that the power cable is the last cable to be connected.

• Always disconnect batteries before performing electrical work.

CHAPTER

2

Manual No. 016-0171-122 Rev. E 3

CHAPTER 2

INTRODUCTION

Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated

boom height adjustment for agricultural equipment.This manual applies to the machines listed below.

MAKE: AGCO RoGator

YEAR: 2009

MODEL: 884, SS884, 1084, 1084C, SS1084, SSC1084, and 1286C

YEAR: 2010-2011

MODEL: 984, 984H, 994, 994H, 1184, 1184H, 1194, 1194H, 1386, and 1396

YEAR: 2012 & Newer

MODEL: RG900, RG900B, RG1100, RG1100B, RG1300, and RG1300B

FIGURE 1. AGCO RoGator RG1100

PREPARING FOR INSTALLATION

Before installing AutoBoom:

• Park the machine on dry, clean, and level land.

• Leave the machine off during the installation process.

• Read the instructions in this manual as you complete the installation process.

CHAPTER 2

4 Viper Pro Installation & Operation Manual

RECOMMENDATIONS

Raven Industries recommends the following best practices before installing or operating the AutoBoom system for

the first time, at the start of the season, or when moving the AutoBoom system to another machine:

• Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s

hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic hoses, etc.).

• Operate each of the machine’s boom hydraulic functions (i.e., tilt, fold, center rack, tongue extension, or other

hydraulic valve functions) three times to ensure the machine’s hydraulic valve is using fresh oil and debris is

flushed from the hydraulic hoses, valves, and filters.

• Upon installation of the AutoBoom system, operate the boom and center rack raise/lower functions through

the machine’s manual control functions first before operating them via the AutoBoom controller/field

computer to ensure the hydraulic system has been installed correctly and air is released from the system.

Raven Industries recommends the following best practices when installing the AutoBoom system.

• Use part numbers to identify the parts.

• Do not remove the plastic wrap or caps from parts until ready for installation.

Tools Ne ede d

The following tools are recommended for installation of the AutoBoom system:

• SAE standard-sized wrenches

• Cable ties

•Set of tools

POINT OF REFERENCE

The instructions in this manual assume that you are standing behind the machine, looking toward the cab.

HYDRAULIC FITTINGS

This manual may reference the following types of hydraulic fittings:

• SAE O-ring fittings

• ORFS (O-Ring Face Seal) fittings

• JIC fittings

UPDATES

Software and manual updates are available on the Raven Applied Technology website:

JIC fitting

ORFS fitting

SAE O-ring fitting

2

Manual No. 016-0171-122 Rev. E 5

INTRODUCTION

http://www.ravenhelp.com

At Raven Industries, we strive to make your experience with our products as rewarding as

possible. One way to improve this experience is to provide us with feedback on this manual.

Your feedback will help shape the future of our product documentation and the overall service we

provide. We appreciate the opportunity to see ourselves as our customers see us and are eager

to gather ideas on how we have been helping or how we can do better.

To serve you best, please send an email with the following information to

techwriting@ravenind.com

-Viper Pro Installation & Operation Manual

-Manual No. 016-0171-122 Rev. E

-Any comments or feedback (include chapter or page numbers if applicable).

-Let us know how long have you been using this or other Raven products.

We will not share your email or any information you provide with anyone else. Your feedback is

valued and extremely important to us.

Thank you for your time.

CHAPTER 2

6 Viper Pro Installation & Operation Manual

AUTOBOOM ULTRAGLIDE AND ULTRAGLIDE XT KIT CONTENTS

MODEL YEAR 2009

TABLE 1. AutoBoom UltraGlide and UltraGlide XT Kit Contents

Picture Item Description Part Number

2009 Gen I

117-0233-010

Qty.

2009 Gen I

117-0234-010

Qty

2009 Gen II

117-0233-011

Qty.

2009 Gen II

117-0234-011

Qty.

Not Pictured

Manual - AutoBoom

Calibration and Operation

016-0130-062 1 1 1 1

Not Pictured

Manual - RoGator UltraGlide

XT Installation

016-0233-005 1 1 1 1

Valve - AutoBoom Add-On

Hydraulic

063-0131-131 1 N/A 1 N/A

Valve - Autoboom XT

Hydraulic

063-0131-154 1 1 1 1

Node - UltraGlide XT 063-0130-023 1 1 1 1

Sensor - Left Ultrasonic 063-0130-014 1 1 1 1

Sensor - Ultrasonic Sensor 063-0130-026 4 N/A 4 N/A

Sensor - Rotary Non-Contact

Con-X-All Connector

063-0181-018 1 1 1 1

Bracket - Hydraulic Valve

Mounting

107-0171-619 1 N/A 1 N/A

2

Manual No. 016-0171-122 Rev. E 7

INTRODUCTION

Bracket - Rotary Sensor

Mounting

107-0172-1771111

Bracket - Rotary Sensor Bolt

Mounting

107-0172-1781111

Bracket - UltraGlide XT Valve

Mount

107-0172-1791111

Bracket - XT Rotary Sensor

Mounting

107-0172-2681111

Bracket - XT Sensor Mounting107-0172-3491111

Bracket - Ultrasonic Sensor

Weldment Mounting

116-0159-6841111

Cable - 70’ Sensor Extension 115-0171-527 2 2 2 2

Cable - AGCO RoGator Boom

Sense Adapter

115-0171-546 4 N/A 4 N/A

Cable - 40’ Sensor Extension 115-0171-602 2 2 2 2

Cable - AutoBoom Power 115-0233-007 1 N/A N/A N/A

TABLE 1. AutoBoom UltraGlide and UltraGlide XT Kit Contents

Picture Item Description Part Number

2009 Gen I

117-0233-010

Qty.

2009 Gen I

117-0234-010

Qty

2009 Gen II

117-0233-011

Qty.

2009 Gen II

117-0234-011

Qty.

CHAPTER 2

8 Viper Pro Installation & Operation Manual

Cable - Deutsch Center Rack

Control Boom Sense Adapter

115-0230-039 2 N/A 2 N/A

Cable - 2 -in Deutsch Power

Split

115-0230-070 1 N/A 1 N/A

Cable - UltraGlide XT Node

Harness

115-0230-095 N/A N/A 1 1

Cable - UltraGlide XT Rotary

Sensor

115-0230-110 1 1 1 1

Cable - UltraGlide XT Valve

Harness

115-0230-116 1 1 N/A N/A

Cylinder - 1.5” x 8” x 0.75”

Hydraulic

334-0004-

006

2222

U-Bolt - 3-1/16” W x 4” L x 3/8”

Thread

107-0171-608 2 2 2 2

U-Bolt - 1-9/16” W x 2-1/2” L x

3/8” Thread

107-0171-611 8 N/A 8 N/A

U-Bolt - 2-9/16” W x 3-1/2” L x

3/8” Thread

107-0171-616 4 2 4 2

U-Bolt - 3-1/16” W x 2-1/4” L x

3/8” - 16 Thread

107-0172-2881111

TABLE 1. AutoBoom UltraGlide and UltraGlide XT Kit Contents

Picture Item Description Part Number

2009 Gen I

117-0233-010

Qty.

2009 Gen I

117-0234-010

Qty

2009 Gen II

117-0233-011

Qty.

2009 Gen II

117-0234-011

Qty.

2

Manual No. 016-0171-122 Rev. E 9

INTRODUCTION

Bolt - 5/16”-18 x 1-3/4” Hex 311-0052-108 1 N/A 1 N/A

Bolt - 5/16” - 18 x 2-1/2” Hex 311-0052-111 3 N/A 3 N/A

Bolt - 5/16” - 18 UNC x 3”

Machine

311-0052-113 2 2 2 2

Bolt - 5/16” - 18 UNC X 3-1/2”

Machine

311-0052-1151111

Bolt - 3/8” - 16 UNC 1-1/4”

Machine

311-0054-081 7 4 7 4

Bolt - 1/2” - 13 UNC x 3-1/2”

Machine

311-0058-1051111

Bolt - 3/4” - 10 UNC x 4”

Machine

311-0062-1604444

Screw - #8 - 32” UNC 2 x 1/2”

Phillips Panhead Machine

311-0001-013 3 3 3 3

Screw - #8 - 32” UNC x 1-1/4”

Phillips Panhead Machine

311-0001-023 3 3 3 3

Nut - #8-32 UNC - 2B Hex 312-1001-020 6 6 6 6

TABLE 1. AutoBoom UltraGlide and UltraGlide XT Kit Contents

Picture Item Description Part Number

2009 Gen I

117-0233-010

Qty.

2009 Gen I

117-0234-010

Qty

2009 Gen II

117-0233-011

Qty.

2009 Gen II

117-0234-011

Qty.

CHAPTER 2

10 Viper Pro Installation & Operation Manual

Nut - 3/8” - 16 Zinc Flanged

Lock

312-1001-164 34 14 34 14

Nut - 5/16” - 18 Nylon Insert

Lock

312-4000-059 3 3 3 3

Nut - 3/8” - 16 Nylon Insert

Lock

312-4000-061 3 N/A 3 N/A

Nut - 1/2” - 13 Nylon Insert

Lock

312-4000-065 1 1 1 1

Nut - 3/4” - 10 Nylon Insert

Lock

312-4000-071 4 4 4 4

O-Ring - 9/16” ID Buna-N 219-0001-015 4 N/A 4 N/A

Washer - 5/16” Flat 313-2300-011 8 8 8 8

Washer - 1/2” Flat 313-2300-017 2 2 2 2

Washer - 3/4” Flat 313-2300-023 8 8 8 8

Washer - #8 .019” ID x .044”

OD x .049” Thick

313-2300-123 3 3 3 3

TABLE 1. AutoBoom UltraGlide and UltraGlide XT Kit Contents

Picture Item Description Part Number

2009 Gen I

117-0233-010

Qty.

2009 Gen I

117-0234-010

Qty

2009 Gen II

117-0233-011

Qty.

2009 Gen II

117-0234-011

Qty.

2

Manual No. 016-0171-122 Rev. E 11

INTRODUCTION

MODEL YEARS 2010 - 2011

TABLE 2. AutoBoom UltraGlide and UltraGlide XT Installation Kits

Picture Item Description Part Number

117-0233-008

Qty.

117-0234-008

Qty.

Not Pictured

Manual - AutoBoom Calibration and

Operation

016-0130-062 1 1

Not Pictured

Manual - RoGator UltraGlide XT

Installation

016-0233-005 1 1

Valve - AutoBoom Add-On Hydraulic 063-0131-131 1 N/A

Valve - AutoBoom XT Hydraulic 063-0131-154 1 1

Node - UltraGlide XT 063-0130-023 1 1

Sensor - Left Ultrasonic 063-0130-014 1 1

Sensor - Ultrasonic Sensor 063-0130-026 4 N/A

Sensor - Rotary Non-Contact Con-X-All

Connector

063-0181-018 1 1

Bracket - Rotary Sensor Mounting 107-0172-177 1 1

CHAPTER 2

12 Viper Pro Installation & Operation Manual

Bracket - Rotary Sensor Bolt Mounting 107-0172-178 1 1

Bracket - UltraGlide XT Valve Mounting 107-0172-179 1 1

Bracket - UltraGlide XT Rotary Sensor

Mounting

107-0172-268 1 1

Bracket - UltraGlide Node Mounting 107-0172-348 1 N/A

Bracket - UltraGlide XT Sensor Mounting 107-0172-349 1 1

Bracket - Ultrasonic Sensor Weldment

Mounting

116-0159-684 1 1

Cable - 70’ Sensor Extension 115-0171-527 2 2

Cable - 40’ Sensor Extension 115-0171-602 2 2

Cable - RoGator 2010-2011 Aftermarket

Node Harness

115-0230-104 1 1

Cable - RoGator 2010-2011 Aftermarket

CAN/Power

115-0230-105 1 1

TABLE 2. AutoBoom UltraGlide and UltraGlide XT Installation Kits

Picture Item Description Part Number

117-0233-008

Qty.

117-0234-008

Qty.

2

Manual No. 016-0171-122 Rev. E 13

INTRODUCTION

Cable - RoGator 2010-2011 Aftermarket

Valve and Sensor Harness

115-0230-106 1 1

Cable - UltraGlide XT Rotary Sensor 115-0230-110 1 1

Cylinder - 1.5” x 8” x 0.75” Hydraulic

334-0004-

006

22

U-Bolt - 3-1/16” W x 4” L x 3/8” Thread 107-0171-608 2 2

U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 8 N/A

U-Bolt - 2-9/16” W x 3-1/2” L x 3/8”

Thread

107-0171-616 2 2

U-Bolt - 3-1/16” W x 2-1/4” L x 3/8” - 16

Thread

107-0172-288 1 1

Bolt - 5/16”-18 x 1-3/4” 311-0052-108 1 N/A

Bolt - 5/16” - 18 x 2-1/2” Hex 311-0052-111 3 N/A

Bolt - 5/16” - 18 UNC x 3” Machine 311-0052-113 2 2

TABLE 2. AutoBoom UltraGlide and UltraGlide XT Installation Kits

Picture Item Description Part Number

117-0233-008

Qty.

117-0234-008

Qty.

CHAPTER 2

14 Viper Pro Installation & Operation Manual

Bolt - 5/16” - 18 UNC X 3-1/2” Machine 311-0052-115 1 1

Bolt - 3/8” - 16 UNC 1-1/4” Machine 311-0054-081 7 4

Bolt - 1/2” - 13 UNC x 3-1/2” Machine 311-0058-105 1 1

Bolt - 3/4” - 10 UNC x 4” Machine 311-0062-160 4 4

Screw - #8-32 UNC 2 x 1/2” Phillips

Panhead Machine

311-0001-013 3 3

Screw - #8-32 UNC x 1-1/4” Phillips

Panhead Machine

311-0001-023 3 3

Screw - 1/4”-20 X 3/4” Self-Tapping 311-0001-345 1 N/A

Nut - #8-32 UNC - 2B Hex 312-1001-020 6 6

Nut - 3/8” - 16 Zinc Flanged Lock 312-1001-164 30 14

Nut - 5/16” - 18 Nylon Insert Lock 312-4000-059 3 3

TABLE 2. AutoBoom UltraGlide and UltraGlide XT Installation Kits

Picture Item Description Part Number

117-0233-008

Qty.

117-0234-008

Qty.

2

Manual No. 016-0171-122 Rev. E 15

INTRODUCTION

Nut - 3/8” - 16 Nylon Insert Lock 312-4000-061 3 N/A

Nut - 1/2” - 13 Nylon Insert Lock 312-4000-065 1 1

Nut - 3/4” - 10 Nylon Insert Lock 312-4000-071 4 4

O-Ring, - 9/16” ID Buna-N 219-0001-015 4 N/A

Washer - 5/16” Split Lock 313-1000-019 4 N/A

Washer - 5/16” Flat 313-2300-011 8 8

Washer - 1/2” Flat 313-2300-017 2 2

Washer - 3/4” Flat 313-2300-023 8 8

Washer - 0.019” ID x 0.044” OD x 0.049”

Thick

313-2300-123 3 3

TABLE 2. AutoBoom UltraGlide and UltraGlide XT Installation Kits

Picture Item Description Part Number

117-0233-008

Qty.

117-0234-008

Qty.

CHAPTER 2

16 Viper Pro Installation & Operation Manual

MODEL YEAR 2012 & NEWER

TABLE 3. AutoBoom UltraGlide and UltraGlide XT Installation Kits

Picture Item Description Part Number

117-0233-005

Qty.

117-0233-016

Qty.

117-0233-017

Qty.

117-0233-018

Qty.

117-0234-005

Qty.

117-0234-016

Qty.

117-0234-017

Qty.

117-0234-018

Qty.

Not Pictured

Manual - AutoBoom

Calibration and

Operation

016-0130-06211111111

Not Pictured

Manual - RoGator

UltraGlide XT

Installation

016-0233-00511111111

Valve - AutoBoom

Add-On Hydraulic

063-0131-131 1111

N/

A

N/

A

N/

A

N/

A

Valve - UltraGlide XT

AutoBoom Hydraulic

063-0131-154 11111111

Node - UltraGlide XT

AutoBoom

063-0130-023 1

N/

A

1

N/

A

1

N/

A

1

N/

A

Node - UltraGlide ISO

AutoBoom

063-0130-024

N/

A

1

N/

A

1

N/

A

1

N/

A

1

Sensor - Center

Ultrasonic

063-0130-014 11111111

Sensor - Ultrasonic 063-0130-026 4444

N/

A

N/

A

N/

A

N/

A

Sensor Assembly -

Con-X-All Non-

Contact Rotary

063-0181-018 11111111

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Raven AutoBoom UltraGlide XT Installation guide

Raven AutoBoom UltraGlide XT Installation guide

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