» INSTRUCTIONS FOR INSTALLATION, OPERATION AND MAINTENANCE
FK120/FK90
FIRE DAMPER
AIR MANAGEMENT
FIRE DAMPERS
FIRE SAFETY
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
2
WILDEBOER
E-ZU / E-CLOSED
HANDAUSL÷SUNG
MANUAL TRIGGER
E-AUF / E-OPEN
ZU
CLOSED
AUF
OPEN
WILDEBOER BAUTEILE GMBH
MARKER WEG 11 26826 WEENER
Tel.: 04951/950-0 Fax 950-120 E-Mail: info@wildeboer.de
www.wildeboer.de
CONTENTS
OPERATION AND MAINTENANCE ................................................................................................................................................. 3
INSTALLATION OF FIRE DAMPER INTO BUILDING ELEMENTS (WALLS OR INTERMEDIATE FLOORS)
MADE OF ROCK MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 / EI 90 / EI 120,
DAMPER LENGTH 500 OR 400 MM .............................................................................................................................................. 4
INSTALLATION OF FIRE DAMPER EQUIPPED WITH INSTALLATION FRAME ER2, INTO BUILDING ELEMENTS
(WALLS OR INTERMEDIATE FLOORS) MADE OF ROCK MATERIAL AND HAVING
FIRE CLASS EI 30 / EI 60 / EI 90, DAMPER LENGTH 355 MM .............................................................................................. 6
INSTALLATION OF FIRE DAMPER EQUIPPED WITH INSTALLATION FRAME ER1, INTO BUILDING ELEMENTS
MADE OF GYPSUM PLATE OR SIMILAR MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 / EI 90,
DAMPER LENGTH 400 OR 500 MM ...............................................................................................................................................7
INSTALLATION OF FIRE DAMPER WITHOUT FRAME INTO BUILDING ELEMENTS MADE OF GYPSUM PLATE
OR SIMILAR MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 / EI 90,
DAMPER LENGTH 400 OR 500 MM .............................................................................................................................................. 9
INSTALLATION OF FIRE DAMPER EQUIPPED WITH INSTALLATION FRAME ER3, INTO BUILDING ELEMENTS
MADE OF GYPSUM PLATE OR SIMILAR MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 / EI 90,
DAMPER LENGTH 355 MM ...........................................................................................................................................................11
MICROSWITCH – WIRING DIAGRAM ......................................................................................................................................... 13
REPLACING THE FUSE ...................................................................................................................................................................14
Note! The fire dampers illustrated in the figures of the installation instructions are motorized.
However, the instructions also apply for fire dampers with thermal fuse.
Motorized damper Damper with thermal fuse
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 3
OPERATION
Technical data and operation: see separate brochure.
According to CE marking, the fire damper must close by
means of a temperature-based tripping mechanism. The
fire dampers are available either with a mechanical thermal
fuse or an actuator motor. The motorized model may also be
included a smoke-detection-based tripping mechanism. In
such case, the fire damper should be connected to a control
and monitoring system FICO delivered by Fläkt Woods. The
system can also be used for the automatic function testing
of fire dampers, without causing interruptions to system op-
eration.
FUNCTION TESTING
Damper with thermal fuse::
Press the red testing lever, until the spring closes the damper
blade. Watch out for the turning spring tensioning handle! Turn
the blade back into the open position, until you hear the retaining
clip snap. The function testing interval is determined separately
for each building, however the test is to be performed at intervals
not exceeding six months (EN 15650, 8.3)
Motorized damper:
The function testing for the motorized model can be performed
by cutting off the power supply by using the rocker switch of
the thermal trip (BAE72B-S) connected to the motor. The spring
should then close the blade. The function testing can also be
done by means of the control and monitoring system FICO, either
manually or automatically. The recommended function testing in-
terval for the motorized model is 48 hours.
MAINTENANCE
Perform the following measures in conjunction with periodical
maintenance or possible repair work:
• Check that the fire damper casing is not damaged and that the
blade can move freely.
• Check that the actuator is properly fastened onto damper cas-
ing and blade shaft.
• Check that the damper blade and sealings are undamaged.
• Check that the damper blade is completely open during normal
operation.
• Check that the damper blade is able to close and open freely.
WARNING! Never put your hands inside the damper while it is
closing.
CLEANING
Clean the fire damper by means of a vacuum cleaner. Avoid
chemical cleaning agents.
SPARE PARTS
Actuator: see type specification on the actuator.
MANUFACTURER
Wildeboer Bauteile GmbH
OPERATION AND MAINTENANCE
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
4
INSTALLATION OF FIRE DAMPER INTO BUILDING ELEMENTS (WALLS OR INTERMEDIATE FLOORS)
MADE OF ROCK MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 / EI 90 / EI 120,
DAMPER LENGTH 500 OR 400 MM
1. The dimensions of the building element penetration must be
at least: bxh = (B+80mm) x (H+80mm), see FIGURE 2.
2. Insert the fire damper inside the building element penetration
so, that the damper blade is located in the middle of the ele-
ment.
3. The damper shaft may be placed either horizontally or verti-
cally.
4. Cast in the gap “s” (FIGURE 2) throughout the thickness of the
building element. Use incombustible, rock-based, fine-grained
gypsum or concrete. Protect the damper for the time of cast-
ing.
5. Check the functioning of the fire damper and proper mov-
ing of its blade. Clean the damper, if necessary. Place plastic
covers on the openings and keep them covered, until ducts
are connected to the damper.
6. Tensioning the spring of damper with thermal fuse: Turn the
blade into the open position, until you hear the retaining clip
snap. After this, you can check the closing function of the
damper by pressing the red testing lever.
7. The function testing of the motorized model can be performed
de-energized by means of the hexagon wrench delivered
with the product, and energized by using the switch of the
thermal trip. Note! If you open the damper with the hexagon
wrench, be sure to release the damper back to the closed
position before switching on the current.
8. Connect ducts to the damper according to the instructions
provided by the designer or manufacturer. Each damper is
equipped with a flange joint.
9. The fastening of the fire damper must have a fire resisting
capacity that is at least as high as the fire classification of
the penetrated building element (the fire resistance rating of a
class EI 60 element is R 60, etc.).
10. If the fire damper is used as an air transfer or air terminal de-
vice, it must be equipped with a protective grille. The distance
between the grille and the damper blade in the open position
must be at least 30 mm. In case of large fire dampers, an
extension piece must be installed between the grille and the
damper blade.
FIGURE 1. Building element made of rock material, damper length 500 mm or
400 mm
FIGURE 2. Dimensions of building element penetration
EI 60 Wmin 100 mm walls or intermediate floors
EI 120 Wmin 100 mm walls
Wmin 115 mm intermediate floors
min 100 mm
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 5
T
~T
~
AC 24 V
DC 24 V
12
M
S1 S2 S3 S4 S5 S6
< 5° < 80°
AC 230 V
M
LEDTf1Tf2 Tf3
Power supply
Thermal trip (T)
Status data of limit switches
FIGURE 4. Two adjoining fire dampers
FIGURE 3. Wiring diagram of damper motor
11. Only a trained electrician is allowed to perform the electrical
wiring according to separate drawings and wiring diagram.
Wiring diagram for damper motors: see FIGURE 3.
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
6
T
~T
~
AC 24 V
DC 24 V
12
M
S1 S2 S3 S4 S5 S6
< 5° < 80°
AC 230 V
M
LEDTf1Tf2 Tf3
Power supply
Thermal trip (T)
Status data of limit switches
FIGURE 6. Wiring diagram of damper motor
8. The function testing of the motorized model can be performed
de-energized by means of the hexagon wrench delivered with
the product, and energized by using the switch of the thermal
trip. Note! If you open the damper with the hexagon wrench,
be sure to release the damper back to the closed position
before switching on the current.
9. Connect ducts to the damper according to the instructions
provided by the designer or manufacturer. Each damper is
equipped with a flange joint.
10. The fastening of the fire damper must have a fire resisting ca-
pacity that is at least as high as the fire classification of the
penetrated building element (the fire resistance rating of a
class EI 60 element is
R 60, etc.).
11. If the fire damper is used as an air transfer or air terminal de-
vice, it must be equipped with a protective grille. The distance
between the grille and the damper blade in the open position
must be at least 30 mm. In case of large fire dampers, an
extension piece must be installed between the grille and the
damper blade.
12. Only a trained electrician is allowed to perform the electrical
wiring according to separate drawings and wiring diagram.
Wiring diagram for damper motors: see FIGURE 6
1. Firstly, mount the installation frame ER2 into the fire-separat-
ing building element. Make sure that the wider flange of the
frame is on the side of the fire damper. Make sure that the
frame is mounted into the correct position, so that the actua-
tors of the fire damper end up on the intended side of the
building element.
2. The dimensions of the building element penetration must be
at least: bxh =(B+80mm) x (H+80mm).
3. Insert the frame ER2 into the penetration.
4. Cast in the gap throughout the thickness of the building ele-
ment. Use incombustible, rock-based, fine-grained gypsum or
concrete. Protect the damper for the time of casting.
5. Place the fire damper inside the frame and fasten it by using
the fixing plates and bolts delivered with the damper.
6. Check the functioning of the fire damper and proper mov-
ing of its blade. Clean the damper, if necessary. Place plastic
covers on the openings and keep them covered, until ducts
are connected to the damper.
7. Tensioning the spring of damper with thermal fuse: Turn the
blade into the open position, until you hear the retaining clip
snap. After this, you can check the closing function of the
damper by pressing the red testing lever.
FIGURE 5. Short fire damper (355 mm) with steel-structured installation
frame ER 2
ER2
min 100 mm
INSTALLATION OF FIRE DAMPER EQUIPPED WITH INSTALLATION FRAME ER2, INTO BUILDING ELE-
MENTS (WALLS OR INTERMEDIATE FLOORS) MADE OF ROCK MATERIAL AND HAVING FIRE CLASS
EI 30 / EI 60 / EI 90, DAMPER LENGTH 355 MM
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 7
ER1
1. The dimensions of the building element penetration must be
fitted to the outer dimensions of ER1, which are: (B + 78 mm)
x (H + 78 mm). Fasten stiffening profiles around the penetra-
tion, as shown in FIGURE 7. The damper shaft may be placed
either horizontally or vertically.
2. The wall plates must be fastened to the stiffening profiles
with screws (min Ø 3,5 mm) of sufficient length at max. inter-
vals of 200 mm (FIGURE 8).
FIGURE 7. Fastening a fire damper with installation frame ER1
FIGURE 8. Structure of building element penetration
3. Use the screws delivered with the damper to fasten the form-
fitted frame ER1 onto the middle part of the damper.
4. Fix the fire damper into the penetration by using the fixing
plates and screws delivered with the product (FIGURE 8.).
5. Check the functioning of the fire damper and proper moving
of its blade. Clean the damper, if necessary. Place plastic co-
vers on the openings and keep them covered, until ducts are
connected to the damper.
6. Tensioning the spring of damper with thermal fuse: Turn the
blade into the open position, until you hear the retaining clip
snap. After this, you can check the closing function of the
damper by pressing the red testing lever.
7. The function testing of the motorized model can be performed
de-energized by means of the hexagon wrench delivered
with the product, and energized by using the switch of the
thermal trip. Note! If you open the damper with the hexagon
wrench, be sure to release the damper back to the closed
position before switching on the current.
8. Connect ducts to the damper according to the instructions
provided by the designer or manufacturer. Each damper is
equipped with a flange joint.
9. The fastening of the fire damper must have a fire resisting
capacity that is at least as high as the fire classification of
the penetrated building element (the fire resistance rating of a
class EI 60 element is R 60, etc.).
Fixing plates
Operating side
Casing
Fixing plates
Wall thicknesses W ≤ 120 mm
Wall thicknesses W ≥ 120 mm
INSTALLATION OF FIRE DAMPER EQUIPPED WITH INSTALLATION FRAME ER1, INTO BUILDING ELE-
MENTS MADE OF GYPSUM PLATE OR SIMILAR MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 /
EI 90, DAMPER LENGTH 400 OR 500 MM
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
8
T
~T
~
AC 24 V
DC 24 V
12
M
S1 S2 S3 S4 S5 S6
< 5° < 80°
AC 230 V
M
LEDTf1Tf2 Tf3
Power supply
Thermal trip (T)
Status data of limit switches
Operating side
Operating side
FIGURE 10. Two adjoining fire dampers with ER1 installation frame
FIGURE 9. Wiring diagram of damper motor
10. If the fire damper is used as an air transfer or air terminal de-
vice, it must be equipped with a protective grille. The distance
between the grille and the damper blade in the open position
must be at least 30 mm. In case of large fire dampers, an
extension piece must be installed between the grille and the
damper blade.
11. Only a trained electrician is allowed to perform the electrical
wiring according to separate drawings and wiring diagram.
Wiring diagram for damper motors: see FIGURE 9.
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 9
1. The fire damper can be mounted without installation frame
ER1 as presented in FIGURE 11 and FIGURE 12.
FIGURE 11. Mounting without installation frame ER1
Wall lining
Support plate
Operating side
Casing
Wall lining
Butt joint
Operating side
Casing
2. Fasten stiffening profiles around the penetration, as shown in
FIGURE 12. The damper shaft may be placed either horizon-
tally or vertically.
3. Fasten the wall plates to the stiffening profiles with screws
(min Ø 3,5 mm) of sufficient length at max. intervals of 200
mm (FIGURE 11).
4. Seal the penetration using incombustible mineral wool (180
kg/m³) (F) or type-approved fire-seal material.
5. Check the functioning of the fire damper and proper mov-
ing of its blade. Clean the damper, if necessary. Place plastic
covers on the openings and keep them covered, until ducts
are connected to the damper.
6. Tensioning the spring of damper with thermal fuse: Turn the
blade into the open position, until you hear the retaining clip
snap. After this, you can check the closing function of the
damper by pressing the red testing lever.
7. The function testing of the motorized model can be performed
de-energized by means of the hexagon wrench delivered
with the product, and energized by using the switch of the
thermal trip. Note! If you open the damper with the hexagon
wrench, be sure to release the damper back to the closed
position before switching on the current.
FIGURE 12.1 Installation examples
Wall thicknesses W ≤ 120 mm
Wall thicknesses > 110 mm must be supported so, that E1 ≈ 120 mm, however at least so, that E1 = 110.
The generated seams must be puttied.
INSTALLATION OF FIRE DAMPER WITHOUT FRAME INTO BUILDING ELEMENTS MADE OF GYPSUM
PLATE OR SIMILAR MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 / EI 90, DAMPER LENGTH 400
OR 500 MM
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
10
T
~T
~
AC 24 V
DC 24 V
12
M
S1 S2 S3 S4 S5 S6
< 5° < 80°
AC 230 V
M
LEDTf1Tf2 Tf3
Power supply
Thermal trip (T)
Status data of limit switches
Wall lining
Butt joint
Operating side
Casing
Wall lining
Support plate
Operating side
Casing
8. Connect ducts to the damper according to the instructions
provided by the designer or manufacturer. Each damper is
equipped with a flange joint.
9. The fastening of the fire damper must have a fire resisting
capacity that is at least as high as the fire classification of
the penetrated building element (the fire resistance rating of a
class EI 60 element is R 60, etc.).
10. If the fire damper is used as an air transfer or air terminal de-
vice, it must be equipped with a protective grille. The distance
between the grille and the damper blade in the open position
must be at least 30 mm. In case of large fire dampers, an
extension piece must be installed between the grille and the
damper blade.
11. Only a trained electrician is allowed to perform the electrical
wiring according to separate drawings and wiring diagram.
Wiring diagram for damper motors: see FIGURE 13.
FIGURE 12.2 Installation examples
Wall thicknesses W ≥ 120 mm
If necessary, the walls must be reinforced so, that E2 is at least 130 mm.
FIGURE 13. Wiring diagram of damper motor
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 11
ER3
FIGURE 14. Short fire damper (355 mm) with calcium-silicate-structured installation frame ER3
1. The damper is delivered so that it is inserted inside the in-
stallation frame. Detach the frame carefully from the damper
prior to mounting.
2. The dimensions of the building element penetration must be
fitted to the outer dimensions of ER3, which are: (B + 78 mm)
x (H + 78 mm). Fasten stiffening profiles around the pen-
etration, as shown in FIGURE 14. The damper shaft may be
placed either horizontally or vertically.
3. Fasten the wall plates to the stiffening profiles with screws
(min Ø 3.5 mm) of sufficient length at max. intervals of 200
mm (FIGURE 14).
4. Use screws to fasten the calcium silicate frame ER3 into the
building element.
5. Place the fire damper inside the frame and fasten it by using
the fixing plates and bolts delivered with the damper.
6. Check the functioning of the fire damper and proper mov-
ing of its blade. Clean the damper, if necessary. Place plastic
covers on the openings and keep them covered, until ducts
are connected to the damper.
7. Tensioning the spring of damper with thermal fuse: Turn the
blade into the open position, until you hear the retaining clip
snap. After this, you can check the closing function of the
damper by pressing the red testing lever.
8. The function testing of the motorized model can be performed
de-energized by means of the hexagon wrench delivered
with the product, and energized by using the switch of the
thermal trip. Note! If you open the damper with the hexagon
wrench, be sure to release the damper back to the closed
position before switching on the current.
9. Connect ducts to the damper according to the instructions
provided by the designer or manufacturer. Each damper is
equipped with a flange joint.
10. The fastening of the fire damper must have a fire resisting ca-
pacity that is at least as high as the fire classification of the
penetrated building element (the fire resistance rating of a
class EI 60 element is R 60, etc.).
11. If the fire damper is used as an air transfer or air terminal de-
vice, it must be equipped with a protective grille. The distance
between the grille and the damper blade in the open position
must be at least 30 mm. In case of large fire dampers, an
extension piece must be installed between the grille and the
damper blade
ER3
INSTALLATION OF FIRE DAMPER EQUIPPED WITH INSTALLATION FRAME ER3, INTO BUILDING ELE-
MENTS MADE OF GYPSUM PLATE OR SIMILAR MATERIAL AND HAVING FIRE CLASS EI 30 / EI 60 /
EI 90, DAMPER LENGTH 355 MM
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
12
T
~T
~
AC 24 V
DC 24 V
12
M
S1 S2 S3 S4 S5 S6
< 5° < 80°
AC 230 V
M
LEDTf1Tf2 Tf3
Power supply
Thermal trip (T)
Status data of limit switches
Operating side
Casing
Fixing plates
Operating side
Casing
Fixing plates
Fixing plates
Operating side
Casing
Wall lining
Operating side
Casing
Fixing plates
12. Only a trained electrician is allowed to perform the electrical
wiring according to separate drawings and wiring diagram.
Wiring diagram for damper motors: see FIGURE 16.
13. In mounting locations, where two short dampers (355 mm)
are to be placed directly next to or on top of one another, the
building element penetration must be made large enough.
E.g. two dampers placed directly next to each other require a
penetration of at least bxh =(B+200mm) x (H+80mm).
FIGURE 15. Mounting with installation frame ER3
Wall thicknesses W ≥ 120 mm
Wall thicknesses W ≤ 120 mm Wall thicknesses W ≥ 120 mm
FIGURE 16. Wiring diagram of damper motor=
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 13
MICROSWITCH – WIRING DIAGRAM
Brown
White
Green
Brown
White
Green
Brown
White
Green
Damper closed Damper open
‘Damper closed’ microswitch
(standard version)
Alternative microswitch location
‘damper open’
‘DAMPER CLOSED’ MICROSWITCH (E-CLOSED, STANDARD VERSION)
MIKROKYTKIN SULKUPELLIN AUKIASENNOSSA (E-OPEN)
Damper closed Damper open
Brown
White
Green
Brown
White
Green
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
FK120/FK90 Fire damper Instructions for installation, operation and maintenance
14
C.
E.
1. Unscrew the fixing screws (4xM8)
and remove the actuator from the damper.
2. Loosen the fuse locking screw by
turning it in the ‘open’ direction.
3. Use the slot at the end of the fuse
mechanism to turn the mechanism
clockwise to the next notch: the fuse is
released by the spring load.
A. Fixing screw
B. Locking screw
C. Fuse applicator
D. New fuse
E. Old fuse cartridge
A.
B.
D.
REPLACING THE FUSE
Note!
When replacing the fuse, use caution with special attention to the spring-loaded blade.
Fläkt Woods 9977GB 2017.12.18 Oikeudet muutoksiin pidätetään.
Instructions for installation, operation and maintenance FK120/FK90 Fire damper 15
4. Pull out the fuse mechanism and push out
the old fuse cartridge through the actuator.
5. To install the new fuse, place it onto the spring mechanism.
6. Turn the fuse mechanism into place and
secure it by turning the locking screw in the
‘close’ direction.
7. Before fixing the actuator, open the damper blade (the notch in the
shaft indicates the blade position).
8. Set the actuator open and fix it to the damper with the fixing screws.
9. To check the operation, trigger the actuator by pressing the red test
button (the damper should close). Reset the damper.
FWG-Fire damper-FK120_FK90-Technical instruction-9977GB-2017.12.18 © Copyright 2017 Fläkt Woods Group
WWW.FLAKTGROUP.COM FK120/FK90 | 9977GB | 20171218
WE BRING
BETTER AIR™
TO LIFE
With over a century of innovation and expertise to share with our
customers, Fläkt Woods is a global leader in Air Technology
products and solutions. We specialize in the design and
manufacturing of a wide range of products and solutions for Air
Movement, Air Treatment, Air Distribution, Air Management and Air
Diffusion with focus on two major benefits – Air Comfort and Fire
Safety. With market presence in 65 countries we are in a unique
position to be a local supplier and an international partner in our
customer’s projects.
Our product brands such as SEMCO®, eQ®, eQ Prime®, JM
Aerofoil®, Econet®, Veloduct®, Optivent®, Econovent® and
Cleanvent® are well-known and trusted by customers all over the
world to deliver high quality and energy effi cient solutions.
» To learn more about our offering and get in contact with your
nearest sales representative please visit www.flaktwoods.com
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