HK Instruments DPT-MOD Installation guide

  • Hello! I'm your chat assistant. I've reviewed the installation instructions for the HK Instruments DPT-MOD series pressure transmitters, including the DPT-MOD 2500 and DPT-MOD 7000 models. This document covers everything from mounting and wiring to configuration and zeroing of the devices. It also includes information about Modbus registers and technical specifications. I'm ready to assist with any questions you might have about these devices.
  • What is the intended use for the DPT-MOD series transmitters?
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Copyright HK Instruments 2020 www.hkinstruments. Installaon version 7.0 2020
INSTALLATION
INSTRUCTIONS
DIFFERENTIAL PRESSURE TRANSMITTERS
DPT-MOD Series
READ THESE INSTRUCTIONS CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS
DEVICE.
• Failuretoobservesafetyinformaonandcomplywith
instruconscanresultinPERSONALINJURY,DEATHAND/OR
PROPERTY DAMAGE.
• Toavoidelectricalshockordamagetoequipment,disconnect
powerbeforeinstallingorservicinganduseonlywiringwith
insulaonratedforfulldeviceoperangvoltage.
• Toavoidpotenalreand/orexplosiondonotuseinpotenally
ammableorexplosiveatmospheres.
• Retaintheseinstruconsforfuturereference.
• Thisproduct,wheninstalled,willbepartofanengineered
systemwhosespecicaonsandperformancecharacteriscs
arenotdesignedorcontrolledbyHKInstruments.Review
applicaonsandnaonalandlocalcodestoassurethatthe
installaonwillbefunconalandsafe.Useonlyexperiencedand
knowledgeabletechnicianstoinstallthisdevice.
ThankyouforchoosinganHKInstrumentsDPT-MODseriesdier-
enalpressuretransmier.TheDPT-MODseriesisintendedforuse
incommercialenvironments.DPT-MODisamulfunconaltrans-
mierformeasuringvolumeow,velocity,andstacanddieren-
alpressure.Themeasurementscanbereadandtheconguraon
done via Modbus communicaon. DPT-MOD requires less wiring
than the tradional 3-wire transmiers because mulple devices
can be connected on serial line. DPT-MOD can also be used with
several dierent measurement probes such as FloXact™ or pitot
tube,andairdampers.
The DPT-MOD series is comprised of DPT-MOD-2500 and DPT-
MOD-7000 with measurement ranges of -250...2500 Pa and
-250...7000Parespecvely.Allmodelscome withdisplayand op-
onalautozerocalibraon.
DPT-MODseriesdevicesarecommonlyusedinHVAC/Rsystemsfor:
•fan,blowerandltermonitoring
•pressureandowmonitoring
•valveanddampercontrol
•pressuremonitoringincleanrooms
•airowmonitoringacrosscentrifugalfansandblowers
•in-ductairoworpressuremonitoring
•measuringairoworpressureinVAVapplicaons
SPECIFICATIONS
Performance
Accuracy (at applied pressure):
Model2500:
Pressure<125Pa=1%+±2Pa
Pressure>125Pa=1%+±1Pa
Model7000:
Pressure<125Pa=1.5%+±2Pa
Pressure>125Pa=1.5%+±1Pa
(Accuracyspecicaonsinclude:generalaccuracy,
linearity,hysteresis,longterm
stability,andrepeonerror)
Overpressure:
Proofpressure:25kPa
Burstpressure:30kPa
Zero point calibraon:
Automacautozero,manualpushbuonorviaModbus
register
Response me:
1.0−20s,selectableviamenuorviaModbusregister
Communicaon
Protocol:MODBUSoverSerialLine
TransmissionMode:RTU
Interface:RS485
Byteformat(11bits)inRTUmode:
 CodingSystem:8-bitbinary
 BitsperByte:
1 start bit
 8databits,leastsignicantbitsent
 rst
 1bitforparity
 1stopbit
Baudrate:selectableinconguraon
Modbusaddress:1−247addressesselectablein
conguraonmenu
Technical Specicaons
Media compability:
Dryairornon-aggressivegases
Pressure units (select via menu):
Pa,kPa,mbar,inWC,mmWC
Flow units (select via menu):
Volume:m3/s,m3/hr,cfm,l/s
Velocity:m/s,/min
Measuring element:
MEMS,noow-through
Environment:
Operangtemperature:-20...50°C,
-40Cmodels:-40...50°C
Modelswithautozerocalibraon:-5...50°C
Temperaturecompensatedrange0...50°C
Storagetemperature:-40...70°C
Humidity:0to95%rH,noncondensing
Physical
Dimensions:
Case:90.0x95.0x36.0mm
Weight:
150g
Mounng:
2each4.3mmscrewholes,onesloed
Materials:
Case:ABS
Lid:PC
Ductconnectors:ABS
Tubing:PVC
Protecon standard:
IP54
Display
2-linedisplay(12characters/line)
 Line1:Volumeorvelocitymeasurement
 Line2:Pressuremeasurement
Size:46.0x14.5mm
Electrical connecons:
4-screwterminalblock
Wire:0.2–1.5mm2(12–24AWG)
Cable entry:
Strainrelief:M16
Knockout:16mm
Pressure ngs
Maleø5.0mmand6.3mm
Electrical
Supply voltage:
24VACorVDC±10%
Power consumpon:
<1.3W
Output signal:
viaModbus
Conformance
MeetsrequirementsforCEmarking:
EMCDirecve2014/30/EU
RoHSDirecve2011/65/EU
WEEEDirecve2012/19/EU
APPLICATIONS
INTRODUCTION WARNING
COMPANY WITH
MANAGEMENT SYSTEM
CERTIFIED BY DNV GL
= ISO 9001 = ISO 14001 =
RoHS 2
2011/65/EU
Copyright HK Instruments 2020 www.hkinstruments. Installaon version 7.0 2020
SCHEMATICS
DIMENSIONAL DRAWINGS
Figure 1a - Surface mounng
MOUNTING THE DEVICE CONTINUED
Figure 1b - Mounng orientaon
Figure 1c - Applicaon connecons
Connecon for display
Terminal block
Pressure
sensor
Menu buons
LED
SELECT
UP
DOWN
ZERO
B
A
24 V
GND
90.0
77.0
71.5
53.0
4.2
95.0
36.0
DPT
Thepressuretubesareconnectedtoaowmeasurementprobe(i.e.FloXact),ortothe
measurementportsspeciedbythefanmanufacturer.PleaseseetheFloXactinstallaon
guideorthefanmanufacturer’stechnicalspecicaonsformoreinformaon.
YES NO NO
INSTALLATION
1)Mountthedeviceinthedesiredlocaon(seestep1).
2)Openthelidandroutethecablethroughthestrainreliefand
connectthewirestotheterminalblock(s)(seestep2).
3)Thedeviceisnowreadyforconguraon.
WARNING!Applypoweronlyaerthedeviceisproperlywired.
STEP 2: WIRING DIAGRAMS
ForCEcompliance,aproperlygroundedshieldingcableisrequired.
1)Unscrewthestrainreliefandroutethecable.
2)Connectthewiresasshowningure2.
3)Tightenthestrainrelief.
Figure 2 - Wiring diagram
B
A
24 V
GND
+ Power supply
24 VDC / 24 VAC
Modbus
STEP 1: MOUNTING THE DEVICE
1)Selectthemounnglocaon(duct,wall,panel).
2)Usethedeviceasatemplateandmarkthescrewholes.
3)Mountwithappropriatescrews.
Pressure
Flow
Static pressure Filter/Damper
monitoring
Fan/Blower
monitoring
Not
connected
Copyright HK Instruments 2020 www.hkinstruments. Installaon version 7.0 2020
CONFIGURATION CONTINUED
STEP 3: CONFIGURATION
3)If
Commonprobe
selected:selectmeasurementunitsusedinthe
formula(akaFormulaunit)(i.e.l/s)
NOTE:Theowunit
none
isselectedbydefaultandthedisplay
showsonlythepressurereading.
1)AcvatethedeviceMenubypushingthetheselectbuon
for2seconds
2)Selectthefunconingmodeoftheowmeter:
-Select
Manufacturer
whenconnecngDPT-MODtoafan
withpressuremeasurementpoints
-Select
Commonprobe
whenusingDPT-MODwithacommon
measurmentprobethatfollowstheformula:
 q=k∙√∆P
(i.e.FloXact)
MANUFACTURER
Common probe
SELECT
UP
DOWN
Common probe Flakt Woods
SELECT
UP
DOWN
FORMULA UNIT
l/s
SELECT
UP
DOWN
4)SelectK-value
a.Ifmanufacturerselectedinstep1:
EachfanhasaspecicK-value.SelecttheK-valuefromfanmanufac-
turer’sspecicaons.
Manufacturer: K-value:
Fläktwoods k=0,3...99
Rosenberg k=37...800
Nicotra  k=10...1500
Comefri  k=10...2000
Ziehl  k=10...1500
Ebm-papst k=10...1500
Gebhardt k=50...4700
7)Responseme:Selectresponsemebetween1.020s.
RESPONSE TIME
20 s
SELECT
UP
DOWN
11)Pushselectbuontosavechangesandtoexitmenu.
SELECT
EXIT MENU
SELECT
b. If
Commonprobe
selectedinstep1:
Each common probe has a specic K-value. Select the K-value from
commonprobemanufacturer’sspecicaons.
AvailableK-valuerange:0.001...9999.000.
K-VALUE
9000.000
SELECT
UP
DOWN
8)SelecttheaddressforModbus:1...247.
9)Selectthebaudrate:9600/19200/38400.
ADDRESS
99
SELECT
UP
DOWN
BAUD RATE
9600
SELECT
UP
DOWN
10)Selecttheparitybit:None/Even/Odd.
PARITY BIT
NONE
SELECT
UP
DOWN
STEP 4: ZEROING THE DEVICE
NOTE! Always zero the device before use.
Tozerothedevicethreeoponsareavailable:
1)ManualPushbuonzeropointcalibraon
2)Autozerocalibraon
3)ViaModbusregister
Doesmytransmierhaveanautozerocalibraon?Seetheproductla-
bel.Ifitshows-AZinthemodelnumber,thenyouhavetheautozero
calibraon.
1)ManualPushbuonzeropointcalibraon
NOTE: Supply voltage must be connected at least one hour prior to
zeropointadjustment.
a)Disconnectbothpressuretubesfromthepressureportslabeled+
and–.
b)PushdownthezerobuonunltheLEDlight(red)turnsonandthe
displayreads“zeroing”(displayopononly).(seegure3)
c)Thezeroingofthedevicewillproceedautomacally.Zeroingis
completewhentheLEDturnso,andthedisplayreads0(display
opononly).
d)ReinstallthepressuretubesensuringthattheHighpressuretube
isconnectedtotheportlabeled+,andtheLowpressuretubeis
connectedtotheportlabeled−.
6)Selectowunitfordisplay:
Flowvolume:m3/s,m3/h,cfm,l/s,none(default)
Velocity:m/s,f/min,none
5)Selectpressureunitfordisplay:Pa,kPa,mbar,inWC,mmWCor
none.
PRESS.UNIT
Pa
SELECT
UP
DOWN
FLOW UNIT
m3/s
SELECT
UP
DOWN
Copyright HK Instruments 2020 www.hkinstruments. Installaon version 7.0 2020
Thesellerisobligatedtoprovideawarrantyofveyearsforthedelivered
goodsregardingmaterialandmanufacturing.Thewarrantyperiodiscon-
sideredtostartonthedeliverydateoftheproduct.Ifadefectinrawmate-
rialsoraproduconawisfound,thesellerisobligated,whentheproduct
issenttothesellerwithoutdelayorbeforeexpiraonofthewarranty,to
amend themistakeathis/herdiscreoneitherbyrepairingthedefecve
productorbydeliveringfreeofchargetothebuyeranewawlessproduct
andsendingittothebuyer.Deliverycostsfortherepairunder warranty
willbepaidbythebuyerandthereturncostsbytheseller.Thewarranty
does notcomprisedamages causedby accident, lightning,oodor other
naturalphenomenon,normalwearandtear,improperorcarelesshandling,
abnormaluse,overloading,improperstorage,incorrectcareorreconstruc-
on, or changes and installaon work not done by the seller or his/her
authorizedrepresentave.Theseleconofmaterialsfordevicesproneto
corrosion is the buyer’s responsibility, unless otherwise is legally agreed
upon.Shouldthemanufactureralterthestructureofthedevice,theseller
isnotobligatedtomakecomparablechangestodevicesalreadypurchased.
Appealingforwarrantyrequiresthatthebuyerhascorrectlyfullledhis/
herduesarisenfromthedeliveryandstatedinthecontract.Thesellerwill
giveanewwarrantyforgoodsthathavebeenreplacedorrepairedwithin
thewarranty,howeveronlytotheexpiraonoftheoriginalproduct’swar-
rantyme.Thewarrantyincludestherepairofadefecvepartordevice,
orifneeded,anewpartordevice,butnotinstallaonorexchangecosts.
Under no circumstance is the sellerliable for damagescompensaon for
indirectdamage.
2)Autozerocalibraon
If the device includes the oponal autozero circuit, no acon is re-
quired.
Autozero calibraon (-AZ) is an autozero funcon in the form ofan
automaczeroingcircuitbuiltintothePCBboard.Theautozerocali-
braon electronically adjusts the transmier zero at predetermined
me intervals(every10minutes).Thefunconeliminatesalloutput
signaldriduetothermal,electronicormechanicaleects,aswellas
theneedfortechnicianstoremovehighandlowpressuretubeswhen
performing inial or periodic transmier zero point calibraon. The
autozeroadjustmenttakes4secondsaerwhichthedevicereturnsto
itsnormalmeasuringmode.Duringthe4secondadjustmentperiod,
theoutputanddisplayvalueswillfreezetothelatestmeasuredvalue.
Transmiers equipped with the autozero calibraon are virtually
maintenancefree.
3)ViaModbusregister
Makesurethereisnopressureintheductwhenthezeroingisdone
viaModbusregister.
a) Disconnect both pressure tubes from the pressure ports labeled +
and –.
b) Push down the zero buon (joysck) unl the LED light (red)
turns on and the display reads “zeroing” (display opon only). (see
Figure 6)
c) The zeroing of the device will proceed automacally. Zeroing is
complete when the LED turns off, and the display reads 0 (display
opon only).
d) Reinstall the pressure tubes, ensuring the High pressure tube is
connected to the port labeled +, and the Low pressure tube is
connected to the port labeled −.
Press down buon
LED turns ON
Display reads “Zeroing”
LED
Figure 3
ZEROING THE DEVICE CONTINUED
STEP 5: MODBUS REGISTERS
Register Parameter descripon Data Type Value Range
3x0001 Programversion 16bit 0...9900 0,00...99,00
3x0002 Pressurereading 16bit -250...2500/7000 -250...2500/7000Pa
3x0003 Flowm3/s 16bit 0...10000 0...100m3/s
3x0004 Flowm3/h 16bit 0...30000 0...30000m3/h
3x0005 Flowcfm 16bit 0...30000 0...30000cfm
3x0006 Flowl/s 16bit 0...3000 0...3000l/s
3x0007 Velocitym/s 16bit 0...1000 0...100m/s
3x0008 Velocityf/min 16bit 0...5000 0...5000f/min
Funconcode04-Readinputregister
MODBUS REGISTERS CONTINUED
Funconcode06-Writesingleregister
Register Parameter descripon Data Type Value Range
4x0001 Manufacturer 16bit 0...7 0...7
4x0002 Formulaunit(Manufacturer=7) 16bit 0...5
0:m3/s,1:m3/h,2:cfm,3:l/s,
4:m/s,5:f/min
4x0003 K-factorinteger 16bit 0...9999 0...9999
4x0004 K-factordecimal 16bit 0...999 0...999
4x0005 Responseme 16bit 1...20 1...20s
Funconcode16-Writemulpleregisters
Register Parameter descripon Data Type Value Range
4x0001 Manufacturer 16bit 0...7 0...7
4x0002 Formulaunit(Manufacturer=7) 16bit 0...5
0:m3/s,1:m3/h,2:cfm,3:l/s,
4:m/s,5:f/min
4x0003 K-factorinteger 16bit 0...9999 0...9999
4x0004 K-factordecimal 16bit 0...999 0...999
4x0005 Responseme 16bit 1...20 1...20s
Funconcode05-Writesinglecoil
Register Parameter descripon Data Type Value Range
0x0001 Zeropointcalibraon Bit0 0...1 On-O
WARRANTY POLICY
RECYCLING/DISPOSAL
The parts le over from installaon should be
recycled according to your local instrucons.
Decommissioned devices should be taken to a
recyclingsitethatspecializesinelectronicwaste.
Funconcode03-Readinputholdingregister
Register Parameter descripon Data Type Value Range
4x0001 Manufacturer 16bit 0...7 0...7
4x0002 Formulaunit(Manufacturer=7) 16bit 0...5
0:m3/s,1:m3/h,2:cfm,3:l/s,
4:m/s,5:f/min
4x0003 K-factorinteger 16bit 0...9999 0...9999
4x0004 K-factordecimal 16bit 0...999 0...999
4x0005 Responseme 16bit 1...20 1...20s
-40C model: operation in cold environment
Thelidofthedevicehastobeclosedwhentheoperaontemperature
isbelow0°C.Thedisplayneeds15minutestowarmupifthedevice
isstartedintemperaturebelow0°C.
NOTE!Thepowerconsumponrisesandtherecanbeanaddional
errorof0,015voltswhentheoperaontemperatureisbelow0°C.
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