HK Instruments DPT-Flow Installation guide

  • Hello! I'm here to help you with your questions about the HK Instruments DPT-Flow series air flow transmitters. This document provides installation instructions for models DPT-Flow-1000, DPT-Flow-2000, DPT-Flow-5000 and DPT-Flow-7000. It covers mounting, wiring, configuration and zeroing. I have reviewed the document and ready to assist with any questions you may have about the mentioned devices and their features like measuring air flow, velocity, differential pressure, calibration options and many more.
  • What is the intended use for the DPT-Flow series?
    What does the DPT-Flow series measure?
    What type of calibration does the DPT-Flow series offer?
    What are the output options for the DPT-Flow series?
Copyright HK Instruments 2022 www.hkinstruments. Installaon version 9.0 2022
INSTALLATION
INSTRUCTIONS
AIR FLOW AND VELOCITY TRANSMITTERS
DPT-Flow Series
READ THESE INSTRUCTIONS CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS
DEVICE.
• Failuretoobservesafetyinformaonandcomplywith
instruconscanresultinPERSONALINJURY,DEATHAND/OR
PROPERTY DAMAGE.
• Toavoidelectricalshockordamagetoequipment,disconnect
powerbeforeinstallingorservicinganduseonlywiringwith
insulaonratedforfulldeviceoperangvoltage.
• Toavoidpotenalreand/orexplosiondonotuseinpotenally
ammableorexplosiveatmospheres.
• Retaintheseinstruconsforfuturereference.
• Thisproduct,wheninstalled,willbepartofanengineered
systemwhosespecicaonsandperformancecharacteriscs
arenotdesignedorcontrolledbyHKInstruments.Review
applicaonsandnaonalandlocalcodestoassurethatthe
installaonwillbefunconalandsafe.Useonlyexperiencedand
knowledgeabletechnicianstoinstallthisdevice.
ThankyouforchoosinganHKInstrumentsDPT-Flowseriesairow
transmier.TheDPT-Flowseriesisintendedforuseincommercial
environments.TheDPT-Flowmeasuresairow,velocityanddier-
enalpressure.Itisdesignedtobeusedincombinaonwithairow
measuring probes (i.e. FloXact), dampers or with centrifugal fans
thatprovidedierenalpressureconneconsandK-values.
TheDPT-FlowseriesofairowtransmiersiscomprisedofDPT-
Flow-1000, DPT-Flow-2000, DPT-Flow-5000 and DPT-Flow-7000
withmeasurementrangesof0–1000Pa,0–2000Pa,0–5000Paand
0–7000Parespecvely.Allmodelscomewithdisplayandmanual
pushbuon zeropoint calibraon. Oponal autozero calibraonis
also available.
DPT-FlowseriesdevicesarecommonlyusedinHVAC/Rsystemsfor:
•airowmonitoringacrosscentrifugalfansandblowers
•in-ductairowmonitoring
•VAVapplicaons
SPECIFICATIONS
Performance
Accuracy (from applied pressure):
Models1000and2000:
Pressure<125Pa=1%+±2Pa
Pressure>125Pa=1%+±1Pa
Models5000and7000:
Pressure<125Pa=1.5%+±2Pa
Pressure>125Pa=1.5%+±1Pa
(Accuracyspecicaonsinclude:generalaccuracy,
linearity,hysteresis,longterm
stability,andrepeonerror)
Overpressure:
Proofpressure:25kPa
Burstpressure:30kPa
Zero point calibraon:
Automacautozeroor
manualpushbuon
Response me:
1.0−20s,selectableviamenu
Technical Specicaons
Media compability:
Dryairornon-aggressivegases
Pressure units (select via menu):
Pa,kPa,mbar,inWC,mmWC,psi
Pressure output scale (select via menu):
Measuring element:
MEMS,noow-through
Environment:
Operangtemperature:-20...50°C,
-40Cmodel:-40...50°C
Modelswithautozerocalibraon:-5...50°C
Temperaturecompensatedrange0…50°C
Storagetemperature:-40...70°C,
Humidity:0to95%rH,noncondensing
Physical
Dimensions:
Case:90.0x95.0x36.0mm
Weight:
150g
Mounng:
2each4.3mmscrewholes,onesloed
Materials:
Case:ABS
Lid:PC
Protecon standard:
IP54
Display
2-linedisplay(12characters/line)
 Line1:Volumeorvelocitymeasurement
 Line2:Pressuremeasurement
Size:46.0x14.5mm
Electrical connecons:
4-screwterminalblock
Wire:0.2–1.5mm2(16–24AWG)
Cable entry:
Strainrelief:M16
Knockout:16mm
Pressure ngs
Maleø5.0mmand6.3mm
Electrical
Voltage:
Circuit:3-wire(VOut,24V,GND)
Input:24VACorVDC,±10%
Output:010V/2-10V,selectableviajumper
Powerconsumpon:<1.0W
-40Cmodel:<4.0Wwhen<0°C
Resistanceminimum:1kΩ
Current:
Circuit:3-wire(mAOut,24V,GND)
Input:24VACorVDC,±10%
Output:4–20mA,selectableviajumper
Powerconsumpon:<1.2W
-40Cmodel:<4.2Wwhen<0°C
Maximumload:500Ω
Minimumload:20Ω
Conformance
Meetsrequirementsfor:
CE:  UKCA:
EMC:  2014/30/EU S.I.2016/1091
RoHS:  2011/65/EU S.I.2012/3032
WEEE:  2012/19/EU S.I.2013/3113
DPT-Flow-1000
DPT-Flow-
2000 DPT-Flow-5000 DPT-Flow-7000
Pa 100-1,000 200-2,000 500-5,000 700-7,000
kPa 0.1-1.0 0.2-2.0 0.5-5.0 0.7-7.0
mbar 1-10 2.0-20 5.0-50 7. 0-70
mmWC 10-100 20-200 50-500 70-700
inWC 0.4-4.0 0.8-8.0 2.0-20 2.5-30
Flow output scale (select via menu):
Units Range
m3/s 0.025-50
m3/hr 100-200,000
cfm 50-100,000
l/s 25-50,000
m/s 1-100
f/min 200-20,000
APPLICATIONS
INTRODUCTION WARNING
RoHS
COMPLIANT
Flow units (select via menu):
Volume:m3/s,m3/hr,cfm,l/s,none
Velocity:m/s,/min
Copyright HK Instruments 2022 www.hkinstruments. Installaon version 9.0 2022
SCHEMATICS
DIMENSIONAL DRAWINGS
INSTALLATION
Figure 1a - Surface mounng
STEP 1: MOUNTING THE DEVICE
1)Mountthedeviceinthedesiredlocaon(seestep1).
2)Openthelidandroutethecablethroughthestrainreliefand
connectthewirestotheterminalblock(s)(seestep2).
3)Thedeviceisnowreadyforconguraon.
WARNING!Applypoweronlyaerthedeviceisproperlywired.
1)Selectthemounnglocaon(duct,wall,panel).
2)Usethedeviceasatemplateandmarkthescrewholes.
3)Mountwithappropriatescrews.
Figure 1b - Mounng orientaon
Figure 1c - Applicaon connecons
Connecon for display
Terminal block
Pressure
sensor
Menu buons
LED
SELECT
UP
DOWN
ZERO
V OUT
P OUT
24 V
GND
FLOW
PRESSURE
Current
Out
Voltage
90.0
77.0
71.5
53.0
4.3
95.0
36.0
Thepressuretubesareconnectedtoaowmeasurementprobe(i.e.FloXact),ortothe
measurementportsspeciedbythefanmanufacturer.PleaseseetheFloXactinstallaon
guideorthefanmanufacturer’stechnicalspecicaonsformoreinformaon.
YES NO NO
Copyright HK Instruments 2022 www.hkinstruments. Installaon version 9.0 2022
STEP 2: WIRING DIAGRAMS CONFIGURATION CONTINUED
ForCEcompliance,aproperlygroundedshieldingcableisrequired.
1)Unscrewthestrainreliefandroutethecable.
2)Connectthewiresasshowningure2aand2b.
3)Tightenthestrainrelief.
Figure 2a - Wiring diagram: Volume ow output
Figure 2b - Wiring diagram: Pressure output
STEP 3: CONFIGURATION
3)If
Commonprobe
selected:selectmeasurementunitsusedinthe
formula(akaFormulaunit)(i.e.l/s)
b. If
Commonprobe
selectedinstep1:
Each common probe has a specic K-value. Select the K-value from
commonprobemanufacturer’sspecicaons.
AvailableK-valuerange:0.001...9999.000
7)Selectowunitfordisplayandoutput:
Flowvolume:m3/s,m3/h,cfm,l/s,none
Velocity:m/s,f/min
V OUT
P OUT
24 V
GND
+ Power supply
24 VDC / 24 VAC
0–10 V / 2-10 V / 4–20 mA
V OUT
P OUT
24 V
GND
+ Power supply
24 VDC / 24 VAC
0–10 V / 2-10 V / 4–20 mA
1)AcvatethedeviceMenubypushingtheselectbuonfor2
seconds
2)Selectthefunconingmodeoftheowmeter:
-SelectManufacturerwhenconnecngDPT-Flowtoafanwith
pressuremeasurementpoints
-SelectCommon probewhenusingDPT-Flowwithacommon
measurementprobethatfollowstheformula:
 q=k∙√∆P(i.e.FloXact)
MANUFACTURER
Common probe
SELECT
UP
DOWN
Common probe Flakt Woods
SELECT
UP
DOWN
FORMULA UNIT
l/s
SELECT
UP
DOWN
4)SelectK-value
a.Ifmanufacturerselectedinstep2:
EachfanhasaspecicK-value.SelecttheK-valuefromfanmanufac-
turer’sspecicaons.
Manufacturer: K-value:
Fläktwoods k=0.3...99
Rosenberg k=37...800
Nicotra-Gebhardt k=50...4700
Comefri  k=10...2000
Ziehl  k=10...1500
ebm-papst k=10...1500
Gebhardt k=50...4700
Nicotra  k=50...5300
K-VALUE
9000.000
SELECT
UP
DOWN
5)Selectpressureunitfordisplayandoutput:Pa,kPa,mbar,inWCor
mmWC
PRESS.UNIT
Pa
SELECT
UP
DOWN
6)Pressureoutputscale(pOUT).Selectpressureoutputscaleto
improveoutputresoluon.
DPT-Flow-1000 DPT-Flow-2000 DPT-Flow-5000 DPT-Flow-7000
100–1000Pa
0.11.0kPa
1.0–10mbar
10100mmWC
0.4–4.0inWC
2002000Pa
0.22.0kPa
2.0–20mbar
20200mmWC
0.8–8.0inWC
5005000Pa
0.5–5.0kPa
5.0–50mbar
50–500mmWC
2.0–20inWC
700–7000Pa
0.77.0kPa
7.0–70mbar
70-700mmWC
2.5–30inWC
P OUTPUT MAX
2000 Pa
SELECT
UP
DOWN
FLOW UNIT
m3/s
SELECT
UP
DOWN
Jumper installed to the two upper pins on the le side:
Current output selected for flow
Flow
Pressure
Jumper installed to the two lower pins on the le side:
Voltage output selected for flow
Jumper installed to the two upper pins on the right side:
Current output selected for pressure
Jumper installed to the two lower pins on the right side:
Voltage output selected for pressure
Figure 2c - Output mode selecon
Copyright HK Instruments 2022 www.hkinstruments. Installaon version 9.0 2022
NOTE! Always zero the device before use.
Tozerothedevicetwooponsareavailable:
1)ManualPushbuonzeropointcalibraon
2)Autozerocalibraon
Doesmytransmierhaveanautozerocalibraon?Seetheproductlabel.If
itshows-AZinthemodelnumber,thenyouhavetheautozerocalibraon.
1)ManualPushbuonzeropointcalibraon
NOTE:Supplyvoltagemustbeconnectedatleastonehourpriortozero
pointadjustment.
a)Disconnectbothpressuretubesfromthepressureportslabeled+and–.
b)PushdownthezerobuonunltheLEDlight(red)turnsonandthe
displayreads“zeroing”(displayopononly).(seegure3)
c)Thezeroingofthedevicewillproceedautomacally.Zeroingiscomplete
whentheLEDturnso,andthedisplayreads0(displayopononly).
d)ReinstallthepressuretubesensuringthattheHighpressuretubeis
connectedtotheportlabeled+,andtheLowpressuretubeisconnected
totheportlabeled−.
Thesellerisobligatedtoprovideawarrantyofveyearsforthedeliv-
eredgoodsregardingmaterialandmanufacturing.Thewarrantyperiod
isconsideredtostartonthedeliverydateoftheproduct.Ifadefect
inrawmaterialsoraproduconawisfound,thesellerisobligated,
whentheproductissenttothesellerwithoutdelayorbeforeexpira-
onofthewarranty,toamendthemistakeathis/herdiscreoneither
byrepairing the defecve product or by delivering freeofcharge to
thebuyeranewawlessproductandsendingittothebuyer.Delivery
costsfortherepairunderwarrantywillbepaidbythebuyerandthe
return costs bytheseller.The warranty does not comprise damages
causedbyaccident,lightning,oodorothernaturalphenomenon,nor-
malwearandtear,improperorcarelesshandling,abnormaluse,over-
loading,improperstorage,incorrectcareorreconstrucon,orchanges
andinstallaonworknotdonebytheseller.Theseleconofmateri-
alsfordevicespronetocorrosionisthebuyer’sresponsibility,unless
otherwise is legally agreed upon. Should the manufacturer alter the
structureofthedevice,thesellerisnotobligatedtomakecomparable
changestodevicesalreadypurchased.Appealingforwarrantyrequires
thatthebuyerhascorrectlyfullledhis/herduesarisenfromthede-
liveryandstatedinthecontract.Thesellerwillgiveanewwarrantyfor
goodsthathavebeenreplacedorrepairedwithinthewarranty,how-
everonlytotheexpiraonoftheoriginalproduct’swarrantyme.The
warrantyincludestherepairofadefecvepartordevice,orifneeded,
anewpartordevice,butnotinstallaonorexchangecosts.Underno
circumstanceisthesellerliablefordamagescompensaonforindirect
damage.
2)Autozerocalibraon
If the device includes the oponal autozero circuit, no acon is re-
quired.
Autozerocalibraon(-AZ)isanautozerofunconintheformofanau-
tomaczeroingcircuitbuiltintothePCBboard.Theautozerocalibra-
onelectronicallyadjuststhetransmierzeroatpredeterminedme
intervals(every10 minutes). Thefunconeliminatesalloutputsignal
driduetothermal,electronicormechanicaleects,aswellastheneed
fortechnicianstoremovehighandlowpressuretubeswhenperforming
inial or periodic transmier zero point calibraon. The autozero ad-
justmenttakes4secondsaerwhichthedevicereturnstoitsnormal
measuring mode. During the 4 second adjustmentperiod, the output
anddisplayvalueswillfreezetothelatestmeasuredvalue.
Transmiersequippedwiththeautozerocalibraonarevirtuallymain-
tenancefree.
a) Disconnect both pressure tubes from the pressure ports labeled +
and –.
b) Push down the zero buon (joysck) unl the LED light (red)
turns on and the display reads “zeroing” (display opon only). (see
Figure 6)
c) The zeroing of the device will proceed automacally. Zeroing is
complete when the LED turns off, and the display reads 0 (display
opon only).
d) Reinstall the pressure tubes, ensuring the High pressure tube is
connected to the port labeled +, and the Low pressure tube is
connected to the port labeled −.
Press down buon
LED turns ON
Display reads “Zeroing”
LED
Figure 3
The parts le over from installaon should be
recycled according to your local instrucons.
Decommissioned devices should be taken to a
recyclingsitethatspecializesinelectronicwaste.
RECYCLING/DISPOSAL
CONFIGURATION CONTINUED
STEP 4: ZEROING THE DEVICE
9)Flowoutputscale(VOUT):Selectowoutputscaletoimprove
outputresoluon.
Unit: Range:
m3/s 0.025–50
m3/h 100–200,000
cfm 50–100,000
l/s 2550,000
m/s  1. 0–10 0
f/min 20020,000
Vout
10 V
V OUTPUT MAX
50.000 m3/s
SELECT
UP
DOWN
10)Responseme:Selectresponsemebetween1.020s.
RESPONSE TIME
20 s
SELECT
UP
DOWN
11)Pushselectbuontosavechangesandtoexitmenu.
SELECT
EXIT MENU
SELECT
WARRANTY POLICY
Thelidofthedevicehastobeclosedwhentheoperaontemperature
isbelow0°C.Thedisplayneeds15minutestowarmupifthedevice
isstartedintemperaturebelow0°C.
NOTE!Thepowerconsumponrisesandtherecanbeanaddional
errorof0,015voltswhentheoperaontemperatureisbelow0°C
-40C MODEL: OPERATION IN COLD ENVIRONMENT
STEP 4: ZEROING THE DEVICE CONTINUED
8)Outputmode:Selectoutputvoltage0-10Vor2-10V.By
selecng2-10Vyougainabilitytodetectifthewireisbroken.
OUTPUT MODE
0-10V
SELECT
UP
DOWN
/