BMW 5 Series touring LHD Installation Instructions Manual

BMW
Brand
BMW
Model
5 Series touring LHD
Category
Car speakers
Type
Installation Instructions Manual

This manual is also suitable for

Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
F 39 0702 B
Sound module system installation kit
BMW 5 Series touring (E
39/2) LHD
These installation instructions are only valid for:
•cars without an on-board monitor, without SA663 (BMW Profession radio) with a
production date after 09/00
•cars without an on-board monitor, with SA663 (BMW Profession radio) with a production
date after 02/01
•cars with an on-board monitor after production date 09/01
Technical and electrical knowledge required
The installation time is approx. 3.0 hours, which may vary depending on the condition of the car
and the equipment in it.
Retrofit / Installation kit No. 82 83 0 140 507
BMW Parts and Accessories
Installation Instructions
EN/2
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
Contents
Section Page
1. Important information for the installation of the sound module system in the E39/2. 3
2. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Auxiliary heating system wiring harness connection overview . . . . . . . . . . . . . . . . . 7
5. Installation and cabling diagram (for cars without an on-board monitor radio only) . 8
6. Installation and cabling diagram (for cars without an on-board monitor radio only) . 9
7. To install the adapter cable (cars without an on-board monitor radio) . . . . . . . . . . . 10
8. To install the amplifier (cars without an on-board monitor radio) . . . . . . . . . . . . . . . 12
9. To install the adapter cable (cars with an on-board monitor radio). . . . . . . . . . . . . . 13
10. To install the amplifier (cars with an on-board monitor radio) . . . . . . . . . . . . . . . . . . 15
11. To install the front door speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12. To install the roof speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13. To adjust the roof speaker cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
14. Coding and concluding work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15. Function/Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EN/3
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
1. Important information for the installation of the sound module system in the
E39/2
Only for use in the BMW dealer organisation.
The sound module system may only be installed by a specialist workshop that has the required
special tools and manuals (servicing, repair, diagnostics, etc.).
This high quality audio system is to be used exclusively in conjunction with original BMW
car radios.
If it is fitted to other makes, BMW AG cannot accept any guarantee for the sound module
system.
The sound module system is only designed for installation in cars, which do not have an audio
amplifier (for example cars with a hi-fi system or Harman Kardon hi-fi system).
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
Additional cables/leads that you install must be secured with cable ties.
Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.
The customer information is to be given to the customer.
Subject to technical modifications
Required tools and equipment
Set of flat screwdrivers Sealing compound
Set of Philips screwdrivers Drill
Angle cutter Set of drill bits
1/4 inch socket set Combination pliers
Cable lamp Crimping pliers
Textile adhesive tape Set of step drills
Set of Torx sockets Hot air blower
EN/4
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Installation Instructions No. 01 29 0 140 511
2. Preparations
0
Cars without an on-board monitor radio only:
TIS instruction
No.
Print out error memory
Disconnect the battery 1200
Remove the cover in the footwell on the driver’s side
Remove the A pillar trim on the driver’s side 51 43 201
Remove both door sill strips on the driver’s side 51 47 000
Remove the B pillar trim on the driver’s side 51 43 148
Remove the rear seat bench 52 24 005
Remove the left side section of the backrest
Remove both front door trims 51 41 000
Remove the speaker cover in the headlining at the rear (only the screws are
to be reused)
Remove the boot floor cover or loading aid
Remove the wheel arch cover
Remove the radio 65 11 030
Remove the spare cover or the rail for the loading aid on the left next to the
spare wheel trough
Remove the on-board tool kit holder and jack
Remove the left side section of the backrest
Cars with an on-board monitor radio only:
TIS instruction
No.
Print out error memory
Disconnect the battery 1200
Remove both front door trims 51 41 000
Remove the speaker cover in the headlining at the rear
(only the screws are to be reused)
Remove the boot floor cover or loading aid
Remove the wheel arch cover
Remove the CD changer if necessary
Remove the spare cover or the rail for the loading aid on the left next to the
spare wheel trough
Remove the on-board tool kit holder and jack
Remove the left side section of the backrest
EN/5
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Installation Instructions No. 01 29 0 140 511
3. Parts list
A Radio/Amplifier adapter cable
B Power supply cable with fuse
1 Amplifier
2
Fillister head self-tapping screw 4.5x9.5 (3x)
3
Philips screw 3.5x7 (4x)
4 Rattle guard
5
Square seal for the rear speaker (2x)
6
Tweeter (2x)
7
Edge protector
8
Sealing ring for 2-way rear speaker (2x)
9
Front woofer (2x)
10
2-way rear speaker (2x)
11
Sealing ring for front woofer (2x)
12
Philips screw 4.8x30 (cars without an on-board monitor radio only)
13
Amplifier holder (cars without an on-board monitor radio only)
14
Insulation-piercing connection (4x)
15
Insulation for amplifier (cars without an on-board monitor radio only)
16
Spacer sleeve (cars without an on-board monitor radio only)
17
Philips screw 4.8x16 (cars without an on-board monitor radio only)
18 Cable tie (10x)
A
2
3
4
1
5
13
14
6
B
11
15
16
17
8
18
12
7
10
9
039 0090 B
EN/6
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3. Parts list
19
Contact part
20 Insulation material for headlining (2x)
21 Base holder for amplifier
22
Cap nut
23 Hexagonal screw with washer, 4.8x16
24
Expanding nut
25
Cable holder
26
Template (cars with an on-board monitor radio only)
BMW
Kunden-
Information
27
20
19
21 23 24 25
26
039 0091 B
22
EN/7
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
4. Auxiliary heating system wiring harness connection overview
0
0
Item Description
Cable colour/
Cross-section
Connection location in the car
Abbreviation /
Slot
A Radio/Amplifier adapter cable
--- --- ---
A1
New generation radio connection plug
---
Cars without an on-board monitor
radio:
Radio in instrument panel
Cars with an on-board monitor radio:
Radio in spare wheel trough
---
A2
New generation adapter plug
---
To new generation radio connection
plug on the audio wiring harness
X18126
X18805
A3
Cable eyelet, 6 mm in diameter brown
Cars without an on-board monitor
radio:
To the earth post in the footwell on the
left
Cars with an on-board monitor radio:
To the earth post in the boot on the
left
X1108
X13016
A4
25-pin socket casing
---
To sound module system amplifier
---
A5
Cable strand
red/4 mm
2
Cut off, crimp on the enclosed contact
part (19) and connect to the free PIN
on the fuse holder
B1
---
B Power supply cable with fuse
--- --- ---
B1
Fuse holder
---
Tie back on the standard wiring
harness
---
B2
Cable eyelet, 8 mm in diameter
red/4 mm
2
Terminal 30 post above the battery
---
19
Contact part
---
Crimp on branch
A5
---
B2
B1
19
A1
A
A4
A3
A5
A2
039 0092 B
EN/8
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
5. Installation and cabling diagram
(for cars without an on-board monitor radio only)
0)
Lay the adapter cable
A
, as shown in the figure, and secure it with cable ties.
When installing the adapter wiring harness
A
start with branches
A1
and
A2
.
Branches
A1
and
A2
to the radio in the instrument panel
Branch
A3
to the earth post
X1108
in the footwell on the left
Branch
A4
to the installation site of the amplifier on the A pillar on the left
Branch
A5
to terminal 30 post above the battery
A2
A1
A5
A4
039 0093 B
A3
EN/9
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
6. Installation and cabling diagram
(for cars without an on-board monitor radio only)
0)
Lay the adapter cable
A
, as shown in the figure, and secure it with cable ties.
When installing the adapter wiring harness
A
start with branches
A1
and
A2
.
Branches
A1
and
A2
to the on-board monitor radio on the left-hand side of the boot
Branch
A3
to the earth post
X13016
on the left-hand side of the boot
Branch
A4
to the installation site of the amplifier in the boot on the left
Branch
A5
to terminal 30 post above the battery
039 0094 B
A5
A3
A4
A2
A1
EN/10
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
7. To install the adapter cable (cars without an on-board monitor radio)
0
0
0
0
0
Lay the adapter wiring harness
A,
as shown in the
figure, with branches
A3
,
A4
and
A5
along the
main wiring harness to the installation of the
amplifier (30) and secure it with cable ties.
0
Pull up the carpet (30) in the driver’s footwell.
Screw branch
A3,
brown cable with earth eyelet
6 mm to the earth post
X1108
.
0
Lay branch
A5
along the standard wiring harness
to the terminal 30 post (30) near the battery and
secure it with cable ties (18).
0
Lay branch
A5,
red cable strand on the radio/
amplifier adapter cable, along the standard wiring
harness to terminal 30 post (30) above the battery
(see installation and cabling diagram). Cut off
branch
A5
, red cable strand, crimp on the contact
(19) and connect it to the fuse holder
B1
on the
power supply cable with fuse
B
.
Screw branch
B2
, 0.8 mm cable eyelet on the
power supply cable with fuse
B to the screw-on
point (31) on the terminal 30 post (30).
Secure the fuse holder B1 to the standard wiring
harness with a cable tie.
B
M
W
A4
30
A5
A3
A
039 0095 B
30
X1108
A3
BMW
039 0096 B
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
18
30
A5
039 0097 B
B2
31
B
B1
19
30
A5
039 0098 B
EN/11
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
7. To install the adapter cable (cars without an on-board monitor radio)
0
0
0
0
0
If necessary, disconnect the white 12-pin
connection plug X13321 and the black 12-pin
connection plug X13598 from the new generation
radio connection plug (30) on the audio wiring
harness (31) and connect them to the new
generation radio connection plug A1 on the
adapter wiring harness A.
0
Connect branch A2 to the new generation radio
connection plug (30).
0
Affix a rattle guard (4) to a second rattle guard (4)
and then affix them to the wiring harness so that
the plug connector A2+30 is wrapped in them.
Tie back plug connector A2+30.
0
Connect and install branch A1 on the new
generation radio.
039 0099 B
30
X13321
X13598
31
A
A1
039 0100 B
30
A2
039 0101 B
30
A2
4
4
A1
039 0102 B
EN/12
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
8. To install the amplifier (cars without an on-board monitor radio)
0
0
0
0
0
Secure the holder (13) to the amplifier (1) with the
two fillister head self-tapping screws 3.5 x 9.5
(2).Affix the insulation (15) above the edge of the
amplifier to prevent the standard wiring harness
chafing.
0
Before installing the amplifier (4) connect the radio/
amplifier adapter cable A to the amplifier.
Connect the adapter cable A to the amplifier (1).
Attach branch A4, 25-pin connection plug on the
adapter cable A, to the plug strip (30) and press it
in the direction indicated by the arrow with a large
flat screwdriver (31) until it audibly engages in the
amplifier casing.
0
Install the amplifier on the A pillar so that the
A pillar trim can be installed again without any
problems.
Check the Bowden cable for the bonnet.
Holes in the body are to be treated with the
anti-corrosion measures set out in BMW
specifications.
Ensure that the insulation strip is on the
standard wiring harness.
Hold the amplifier (1) and holder in position and
mark the mounting points.
Remove the amplifier (1) and drill holes with a
3.5 mm bit at the marked points. Insert the
amplifier (1) and secure it with a Philips screw
4.8x16 (17) in the door and a Philips screw 4.8x30
(12) with a spacer sleeve (16) in the bulkhead.
1
13
2
15
039 0104 B
A4
30
A4
1
A
31
039 0105 B
17
1
16
12
039 0106 B
EN/13
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
9. To install the adapter cable (cars with an on-board monitor radio)
0
0
0
0
0
If necessary, disconnect the white 12-pin
connection plug X13321 and the black 12-pin
connection plug X13598 from the new generation
radio connection plug (30) on the audio wiring
harness (31) and connect them to the new
generation radio connection plug A1 on the
adapter wiring harness A.
0
Connect branch A2 to the new generation radio
connection plug (30).
0
Affix a rattle guard (4) to a second rattle guard (4)
and then affix them to the wiring harness so that
the plug connector A2+30 is wrapped in them.
Tie back plug connector A2+30.
0
Connect branch A1 to the new generation radio
(30).
A1
A
X13321
X13598
30
31
039 0107 B
A2
30
039 0108 B
A2
30
039 0109 B
4
4
A1
30
039 0125 B
EN/14
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
9. To install the adapter cable (cars with an on-board monitor radio)
0
0
0
0
0
Screw branch A3, brown cable with earth eyelet
6 mm to the earth post X13016.
Lay branch A5 to terminal 30 post above the
battery.
0
Lay branch A5, red cable strand on the radio/
amplifier adapter cable, along the standard wiring
harness to terminal 30 post (30) above the battery
(see installation and cabling diagram). Cut off
branch A5, red cable strand, crimp on the contact
(19) and connect it to the fuse holder B1 on the
power supply cable with fuse B.
Screw branch B2, 0.8 mm cable eyelet on the
power supply cable with fuse B to the screw-on
point (31) on the terminal 30 post (30).
Secure the fuse holder B1 to the standard wiring
harness with a cable tie.
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
A5
A3
X13016
039 0110 B
B2
31
B
B1
19
30
A5
039 0111 B
EN/15
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10. To install the amplifier (cars with an on-board monitor radio)
0
0
0
0
Place the cut out drilling template (26) on to the
base holder (21). Mark the holes on the base
holder (21) using a centrepunch.
Drill the four centrepunch points with a diameter of
d = 4.5 mm.
0
Secure the amplifier (1) to the base holder (21) with
the fillister head self-tapping screws 3.5 x 9.5 (2).
The cable connector on the amplifier must
point to the left.
Clip the cable holder (25) into the base holder (21).
0
First connect the adapter cable A to the amplifier.
Attach the connection plug A4 on the adapter
cable A to the plug strip (30).
Press the connection plug A4 in the direction
indicated by the arrow with a large flat screwdriver
(31) until it audibly engages in the amplifier casing.
Only then may the base holder with the amplifier
be installed.
0
Push the expanding nuts (24) into the existing
holes. Insert the base holder (21) with the amplifier
(1) and secure it with hexagonal self-tapping
screws (23) and cap nuts (22).
Secure the cables behind the base holder (21) with
a cable holder (25).
Secure the excess length of the adapter cable A
under the amplifier (1) on the base holder (21) with
cable ties (18).
21
039 0112 B
26
1
2
25
21
039 0113 B
039 0114 B
A4
30
A4
A
31
039 0115 B
21
1
25
30
24
23
22
23
24
18
EN/16
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
11. To install the front door speakers
0
0
0
As you install the speakers it is essential that
you ensure that the screws tap new threads
since otherwise they will not hold the
speakers securely.
Ensure that the sealing ring is not in contact
with the speaker diaphragm.
If the car has a telephone system the short
branch in the speaker casing is to be used to
connect the new door speaker.
Insulate the other branch and place it in the
speaker casing behind the insulation (white).
Connect the front tweeter (9), insert it into the
existing speaker casing (30) and secure it with
Philips screws.
Then affix the foam ring (11) to the edge of the
speaker.
0
Do not connect the standard tweeter.
Ensure that the free connection cable is
not bent.
Secure the existing speaker cable to the
door trim with cable ties so that the cable
cannot hang down loose after the door trim
has been installed.
As you connect the new tweeter ensure that
no stripped cable end projects out of the
nsulation-piercing connector.
Connect branch (30), green and green/black cable
to connect the tweeter to the existing speaker
cable (31) using the supplied insulation-piercing
connectors (14) as follows:
Cable colour/
Tweeter Door Wiring harness colour
green/black left yellow/brown
green left yellow/red
green/black right blue/brown
green right blue/red
9
30
11
039 117 B
30
14
31
039 0118 B
EN/17
Retrofit / Installation kit No. 82 83 0 140 507 Issue date: 06.2001
Installation Instructions No. 01 29 0 140 511
11. To install the front door speakers
0
0
0
Unclip the sealing cap from the cover (30).Secure
the tweeter (6) in the speaker mounting on the
cover (30) in the door trim (3) using the supplied
Philips screws 3.5x7 (3).
30
31
6
3
039 0119 B
EN/18
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Installation Instructions No. 01 29 0 140 511
12. To install the roof speaker
0
0
0
0
The figure shows the installation of the
speaker in the roof.
Move the insulation (22) backwards and place it up
to the edge of the tailgate (30) in the speaker
openings between the metal and the headlining
(the arrow (31) points to the front of the car).
0
Connect the 2-way rear speaker (10) to the
existing speaker cable (30).
The insulation (22) is between the 2-way rear
speaker (10) and the headlining.
Secure the 2-way rear speaker (10) with the
existing screws (31).
Ensure that the speaker cable is not
damaged as you do so.
0
The affix the foam ring (23) to the edge of the
installed 2-way rear speaker (10) so that it does
not make contact with the speaker diaphragm (30).
22
31
30
039 0220 B
22
10
31
30
039 0121 B
23
30
10
039 0122 B
EN/19
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Installation Instructions No. 01 29 0 140 511
13. To adjust the roof speaker cover
0
0
Remove the existing seal (30) from the speaker
grille (31).
Cut all the connecting struts between the edges
and the outside edge with an angle cutter.
Remove the inner edge (32) with the struts.
0
Place the adjusted speaker grille (30) through the
foam ring and place it on the 2-way rear speaker.
Ensure that the grille engages properly at all
points as you do so.
30
32
31
039 0123 B
039 0124 B
30
EN/20
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Installation Instructions No. 01 29 0 140 511
14. Coding and concluding work
Coding
- This system cannot be diagnosed and requires no encoding.
Up to three remote control transmitters (26) can be programmed to operate with one
receiver.
Concluding work
Connect battery
Conduct a function test
Reassemble the car by following the instructions for its dismantling in reverse order
Print out error memory.
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BMW 5 Series touring LHD Installation Instructions Manual

BMW
Brand
BMW
Model
5 Series touring LHD
Category
Car speakers
Type
Installation Instructions Manual
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