BMW 5 Series Saloon Installation Instuctions

BMW
Brand
BMW
Model
5 Series Saloon
Type
Installation Instuctions

This manual is also suitable for

Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
BMW Parts and Accessories
Installation Instructions
Basic hands-free retrofit kit for upgrading various mobile phones
(system without switch module)
BMW 5 Series Saloon (E
39) LHD
BMW 5 Series touring (E
39/2) LHD
without telephone preparation (SA640)
Technical and electrical knowledge required.
The installation time is 2 -3 hours but this may vary depending on the condition of the car and
the equipment in it.
Retrofit/Installation kit No. 84 64 0 025 805
84 64 0 025 806
84 64 0 025 807
84 64 0 025 808
84 64 0 025 809
84 64 0 025 866
84 64 0 025 867
84 64 0 025 868
84 64 0 025 869
R
1
2
4
3
5
F 39 0961 B
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
Contents
Section Page
1. Important information for the installation of the basic kit . . . . . . . . . . . . . . . . . . . . . 3
2. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Installation and cabling diagram for basic wiring harness A in E39 cars. . . . . . . . . . 8
6. Installation and cabling diagram for basic wiring harness A
and power supply wiring harness B in E39/2 cars . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7. To prepare the installation site for the microphone in cars without a sunroof. . . . . . 10
8. To prepare the installation site for the microphone in cars with a sunroof . . . . . . . . 11
9. To install the basic wiring harness A in E39 cars . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10. To install the basic wiring harness A and power supply wiring harness B
in E39/2 cars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
12. Circuit diagram for the basic wiring harness A in E39 cars . . . . . . . . . . . . . . . . . . . 32
13. Circuit diagram for the basic wiring harness A in E39/2 cars . . . . . . . . . . . . . . . . . . 34
14. Circuit diagram for the power supply wiring harness B in E39/2 cars . . . . . . . . . . . 36
15. Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
EN/3
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
1. Important information for the installation of the basic kit
Only for use in the BMW dealer organisation.
The basic kit may only be installed by a specialist workshop that has the required special tools
and manuals (servicing, repair, diagnostics, etc.).
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
Additional cables/lines that you install must be secured with cable ties/textile adhesive tape.
If the specified PIN's and chambers are occupied, bridges, double crimps or twin-lead terminals
must be used.
Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.
The hands-free kit is only active if the ignition key is turned to position 1 (terminal R) or
further (from ignition key position 1 the telephone ON signal is simulated on the radio).
The radio then sends the telephone signals to the on-board speakers.
"
The interior trim parts supplied in the trim colour black are also available in other trim
colours and can be ordered using the electronic parts catalogue (EPC).
"
These installation instructions are only valid for cars
-
without
an on-board monitor radio with a production date after 9/00 or
-
with
an on-board monitor radio with a production date after 10/01.
"
The power supply wiring harness
B
is only required for
BMW 5 Series touring (E39/2)
LHD cars.
"
Subject to technical modifications
Tools and requirement required
MoDIC III or DIS Cable lamp
Set of Philips screwdrivers Sharp knife
Set of flat screwdrivers Set of drill bits 1 – 10 mm
1/4 inch socket set Drill
Set of Torx sockets Textile adhesive tape
Angle cutter Step drill, diameter 30 mm
Combination pliers
EN/4
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
2. Preparations
TIS
instruction
No.
Conduct a brief test (print out error memory) -
Disconnect the battery 12 00...
Remove the radio (cars without an on-board monitor radio only) 65 11 030
Remove the heater/air conditioning control 64 11 749
Remove the cover on the gearshift lever. 51 16 210
Remove the base of the centre console 51 16 200
Remove the driver’s seat 52 13 000
Remove the rear seat bench 52 24 005
Remove the rear seat backrest (cars without a split rear seat backrest only) 52 24 010
Remove the side pad on the left (cars with a split rear seat backrest only) -
Remove the front left door sill trim 51 47 000
Remove the rear left door sill trim 51 47 030
Remove the footwell trim on the driver’s side 51 45 030
Remove the side footwell trim on the left A pillar -
Remove the left A pillar trim (refer to instructions for head airbag) 51 43 201
Remove the left sun visor 51 16 080
Lower the front headlining slightly -
Remove the cover on cars with a glass slide/tilt sunroof 51 44 011
Remove the left boot / wheel arch trim. 51 47 101
Remove the CD changer (if fitted) 65 11 070
Remove the audio amplifier (if fitted) 65 12 070
Remove the navigation computer (if fitted) 65 90 510
Also on E39 cars
Remove the video module (if fitted) 65 50 510
Also on E39/2 cars
Remove the combination roller blind (if fitted) -
Remove the boot floor 51 47 101
Remove the spare wheel cover 51 47 131
Remove the spare wheel -
Remove the cover on the on-board monitor radio 65 52 520
Remove the tool holder -
Remove the right boot / wheel arch trim. 51 47 101
Remove the rear boot floor supports on both sides 65 11 055
Remove the front boot floor supports on both sides 65 11 055
EN/5
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
3. Parts list
0
A Basic wiring harness
B Power supply wiring harness (E39/2 cars only)
1 Insulation-piercing connector (2-way)
2 5A fuse
3 Cable tie (15x)
4 FME connector
5 Template for microphone holder for E39 and E39/2 cars without a sunroof
6 Black microphone cover (only for cars without a sunroof)*
7 Black frame for hands-free kit (only for cars without a sunroof)*
8 Sub-frame for hands-free kit (only for cars without a sunroof)*
9 Front black roof liner trim panel (only for cars with a sunroof)*
10 Black microphone cover (only for cars with a sunroof)*
11 Hexagonal screw with collar
12 Washer, diameter 6.3 mm
13 Nut with collar (x2)
Parts marked with an asterisk (*) are supplied with the retrofit kit in black and may be ordered
separately in other trim colours using the electronic parts catalogue (EPC).
5A
E 39
2
A
3
6
5 7
8
4
9
10 1312
11
1
B
F 39 0962 B
EN/6
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
4. Connection overview
0
A6
A7
A11
A
A13
A12
A5
A1
A3
A2
1
A4
A8
A9
1
A10
A14
A15
F 39 0963 B
EN/7
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
4. Connection overview
Item Description
Cable
colour
Connection location in the car
A Basic wiring harness
-
----
A1
Coaxial socket casing FME - To coaxial plug casing FME on the required load holder
with the hands-free kit or to the required adapter
A2
Black 12-pin plug connector -
Cars without an on-board monitor radio only:
To radio connection plug (after disconnecting the black
12-pin plug casing
X13598
from the radio connection plug
)
Cars with an on-board monitor radio only:
Tie back (no longer required)
A3
Socket contact
Signal: Mute
white/brown
Cars without an on-board monitor radio and without
an existing mute cable on the radio connection plug
only:
To radio connection plug
PIN10
, in the 8-pin plug casing
X18126
Cars without an on-board monitor radio and with an
existing mute cable on the radio connection plug
only:
Cut off, connect to the supply cable of the radio connection
plug
PIN10
, white/brown cable, in the 8-pin plug casing
X18126
using a 2-way insulation-piercing connector (1)
Cars with an on-board monitor radio only:
Tie back (no longer required)
A4
Black 18-pin socket casing
---
To the adapter cable required for the hands-free kit,
behind the rear module holder
A5
Black 3-pin socket casing
---
To the microphone required for the hands-free kit, in the
headlining
A6
Black 3-pin socket casing
---
To cable compensator in the boot on the left if the car is
fitted with a cable compensator (if not, insulate and tie back)
A7
Coaxial socket casing FME
---
To the coaxial plug casing FME on the FME connector (4)
in the boot on the left (connection for telephone aerial); if
you are upgrading the car with a cable compensator, to
the cable compensator or to the required adapter
A8
Floating fuse
Signal: Terminal 30
red To the standard wiring harness near the left tail light
A9
Black 12-pin plug connector
---
Cars without an on-board monitor radio only:
Tie back (no longer required)
Cars with an on-board monitor radio only:
To radio connection plug (after disconnecting the black
12-pin plug casing
X13598
from the radio connection
plug)
A10
Socket contact
Signal: Mute
white/brown
Cars without an on-board monitor radio only:
Tie back (no longer required)
Cars with an on-board monitor radio and without an
existing mute cable on the radio connection plug
only:
To radio connection plug
PIN10
, in the 8-pin plug casing
X18126
Cars with an on-board monitor radio and with an
existing mute cable on the radio connection plug
only:
Cut off, connect to the supply cable of the on-board
monitor radio connection plug
PIN10
, white/brown
cable, in the 8-pin plug casing
X18126
using a 2-way
insulation-piercing connector (1)
A11
Cable eyelet, 6 mm in diameter
Signal: Terminal 31
brown in E39 cars to the earth post
X10305
in E39/2 cars to the earth post
X13016
EN/8
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
4. Connection overview
Item Description
Cable
colour
Connection location in the car
A12
White 12-pin plug casing
---
E39 cars only:
To the white 12-pin socket casing
X322
, in the boot on
the left
E39/2 cars only:
To branch
B1
, white 12-pin socket casing on the power
supply wiring harness
B
in the boot on the left
A13
White 12-pin socket casing
---
E39 cars only:
To the white 12-pin plug casing
X322
, in the boot on the
left
E39/2 cars only:
Tie back (no longer required)
A14
Socket contact
Signal: TEL ON
white/green
Cars without an on-board monitor radio and without
an existing TEL ON cable on the radio connection
plug only:
To radio connection plug
PIN11
, in the 8-pin plug casing
X18126
Cars without an on-board monitor radio and with an
existing TEL ON cable on the radio connection plug
only:
Cut off, connect to the supply cable of the radio
connection plug
PIN11
, white/green cable, in the 8-pin
plug casing
X18126
using a 2-way insulation-piercing
connector (1)
Cars with an on-board monitor radio only:
Tie back (no longer required)
A15
Socket contact
Signal: TEL ON
white/green
Cars without an on-board monitor radio only:
Tie back (no longer required)
Cars with an on-board monitor radio and without an
existing TEL ON cable on the radio connection plug
only:
To radio connection plug
PIN11
, in the 8-pin plug casing
X18126
Cars with an on-board monitor radio and with an
existing TEL ON cable on the radio connection plug
only:
Cut off, connect to the supply cable of the on-board
monitor radio connection plug
PIN11
, white/green cable,
in the 8-pin plug casing
X18126
using a 2-way
insulation-piercing connector (1)
EN/9
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
4. Connection overview
Power supply wiring harness B for BMW 5 Series touring (E39/2) LHD cars
Item Description
Cable
colour
Connection location in the car
B Power supply wiring harness
--- ----
B1
White 12-pin socket casing
---
BMW 5 Series touring (E39/2) cars only
To branch A12, on the basis wiring harness A in the boot
on the left
B2 Open cable end grey/red To the supply cable for the black 12-pin plug connector
X322 PIN5, grey/red cable, in the boot on the left using
a 2-way insulation-piercing connector (1)
B3 Black 2-pin socket casing
---
To the black 2-pin plug casing on plug connector X325,
in the boot on the right above the power distributor
B4 Black 2-pin plug casing
---
To the black 2-pin socket casing on plug connector
X325, in the boot on the right above the power
distributor
B3
B
B1
B4
B2
1
F 39 0964 B
EN/10
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
5. Installation and cabling diagram for basic wiring harness A in E39 cars
0
The basic wiring harness A is to be installed along the audio and main wiring harness as shown
in the figure and secured using textile adhesive tape and cable ties.
Start the installation of the basic wiring harness A at point 1 (next to the handbrake lever)
with branches A1 to A4.
Branch A1 to the footwell on the right
Branches A2, A3 and A14 to the installation site of the radio (insulate and tie back in cars with
an on-board monitor radio)
Branch A4 next to the gearshift lever on the left (under the oddments box in the centre console
at the front)
Branch A5 to the installation site of the microphone in the headlining at the front centre
Branch A6 to the installation site of the compensator in the boot on the left
Branch A7 to the installation site of the compensator in the boot on the left or to the connector
for the telephone aerial in the boot on the left
Branch A8 to the left tail light wiring harness
Branches A9, A10 and A15 to the on-board monitor radio in the boot on the left (insulate and
tie back in cars without an on-board monitor radio)
Branch A11 to earth post X10305 under the left tail light
Branch A12 to plug connector X322 in the boot on the left
Branch A13 to plug connector X322 in the boot on the left
Tie back any excess lengths.
A6+A7
A12+A13
A8-A11
A1
A2+A3
A3
A4
A5
A
Punkt 1
Punkt 1
A14
A15
F 39 0965 B
EN/11
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
6. Installation and cabling diagram for basic wiring harness A and power supply
wiring harness B in E39/2 cars
0
The basic wiring harness A is to be installed along the audio and main wiring harness as shown
in the figure and secured using textile adhesive tape and cable ties.
Start the installation of the basic wiring harness A at point 1 (next to the handbrake lever)
with branches A1 to A4.
Branch A1 to the footwell on the right
Branches A2, A3 and A14 to the installation site of the radio (insulate and tie back in cars with
an on-board monitor radio)
Branch A4 next to the gearshift lever on the left (under the oddments box in the centre console
at the front)
Branch A5 to the installation site of the microphone in the headlining at the front centre
Branch A6 to the installation site of the compensator in the boot on the left
Branch A7 to the installation site of the compensator in the boot on the left or to the connector
for the telephone aerial in the boot on the left
Branch A8 to the left tail light wiring harness
Branches A9, A10 and A15 to the on-board monitor radio in the boot on the left (insulate and
tie back in cars without an on-board monitor radio)
Branch A11 to earth post X13016 under the left tail light
Branch A12 to branch B1 on the power supply wiring harness B in the boot on the left
Branch A13 - insulate and tie back
Power supply wiring harness B
Branch B1 to branch A12 on the basic wiring harness A in the boot on the left
Branch B2 to plug connector X322 in the boot on the left
Branch B3 to plug connector X325 in the boot on the right above the power distributor
Branch B4 to plug connector X325 in the boot on the right above the power distributor
Tie back any excess lengths.
A6+A7
A8+A11
A12+A13
A9+A10
A1
A2+A3
A3
A4
A5
Punkt 1
Punkt 1
B1
B
B4
B3
B2
A
A14
A15
F 39 0966 B
EN/12
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
7. To prepare the installation site for the microphone in cars without a sunroof
0
0
0
Take the required template out of the retrofit kit
and cut it out.
Then place the required template against the rear
external contour of the interior light (20) and affix it
to the headlining (21).
Cut out the required opening (22) with a sharp
knife.
As you cut out the material ensure that you
do not damage any cables/leads.
"
Remove the template again.
0
Push the hands-free kit sub-frame (8) through the
opening (20) into the headlining (21).
Insert the hands-free kit frame (7) into the opening
(20) and clip the hands-free kit sub-frame (8) to the
hands-free kit frame (7).
Secure the microphone trim (6) in the hands-free
kit frame (7).
.
20
22
21
E39
F 39 0967 B
8
7
6
21
20
F 39 0968 B
EN/13
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
8. To prepare the installation site for the microphone in cars with a sunroof
0
Take the existing front headlining trim off the
headlining and remove the switch (20) for the glass
tilt/slide sunroof.
Discard the existing front headlining trim and
replace it with the new front headlining trim (9).
Secure the microphone trim (10) and the switch
(20) for the glass tilt/slide sunroof in the new front
headlining trim (9).
Then fit the new front headlining trim (9) back into
the headlining.
10
9
20
F 39 0969 B
EN/14
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
The figure shows the installation space near
the handbrake lever.
"
Carefully cut out the opening (20) in the carpet (21)
in front of the handbrake lever (22).
Pull up the carpet at the rear (21) on the driver’s
side and lay branches A1 to A4 and A14 on the
basic wiring harness A forwards to the gearshift
lever under the centre console.
0
Lay branch A1, coaxial socket casing FME on the
basic wiring harness A under the centre console
(20) into the passenger’s footwell.
Lay branch A4, black 18-pin socket casing on the
basic wiring harness A, as shown in the figure,
under the centre console oddments box at the
front.
Connect branch A4 to the required adapter
cable for the hands-free kit.
"
0
In cars with an on-board monitor radio,
insulate and tie back branches A2, A3 and
A14.
"
Lay branch A2, black 12-pin plug casing, branch
A3, socket contact, white/brown cable, and
branch A14, socket contact, white/green cable, on
the basic wiring harness A to the installation site of
the radio.
0
Cars without an on-board monitor radio only
Disconnect the black 12-pin plug casing X13598
from the radio connection plug (20) and tie it back.
Connect branch A2, black 12-pin plug casing, to
the cleared slot (21) in the radio connection plug
(20).
If the car does not have a black 12-pin plug
casing X13598, branch A2 must be
connected direct.
"
21
22
F 39 0971 B
A1-A4+A14
21
20
A
A1
20
A4
A
F 39 0972 B
20
A3
A2
A
A14
F 39 0976 B
20
21
20
A2
A2
X13598
F 39 0973 B
EN/15
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
This step only applies to cars without an
existing mute cable on the radio connection
plug (20) PIN10 of the 8-pin plug casing
X18126.
"
Connect branch A3, socket contact, white/brown
cable, to the free slot in the radio connection plug
(20) PIN10 on the 8-pin plug casing X18126.
0
This step only applies to cars with an
existing mute cable on the radio connection
plug (20) PIN10 of the 8-pin plug casing
X18126.
"
Carefully cut open the sheathing of the audio
wiring harness (21) for a length of 100 mm behind
the radio connection plug (20).
Cut off the basic wiring harness A near branch A3.
Connect branch A3, white/brown cable, to the
supply cable of the radio connection plug (20)
PIN10, white/brown cable, on the 8-pin plug
casing X18126 using a 2-way insulation-piercing
connector (1).
20
F 39 0974 B
A3
X18126/PIN10
20
20
F 39 0975 B
A3
21
1
A
20
X18126
EN/16
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
Cars without an on-board monitor radio only
This step only applies to cars without an
existing TEL ON cable on the radio
connection plug (20) PIN11 of the 8-pin plug
casing X18126.
"
Connect branch A14, socket contact, white/green
cable, to the free slot in the radio connection plug
(20) PIN11 on the 8-pin plug casing X18126.
0
This step only applies to cars with an
existing TEL ON cable on the radio
connection plug (20) PIN11 of the 8-pin plug
casing X18126.
"
Cut off the basic wiring harness A near branch
A14.
Connect branch A14, white/green cable, to the
supply cable of the radio connection plug (20)
PIN11, white/green cable, on the 8-pin plug
casing X18126 using a 2-way insulation-piercing
connector (1).
0
Applies to all E39 cars
The figure shows the area with the removed
driver’s seat.
"
Pull up the driver's side carpet at the rear (20) and
lay the basic wiring harness A as shown in the
figure and secure it with textile adhesive tape (21).
Lay branch A5, black 3-pin socket casing, along
the left door sill towards the front.
0
Thread branch A5, black 3-pin socket casing on
the basic wiring harness A near the left A pillar
through the instrument panel from below and
along the left A pillar upwards to the headlining
and secure it with textile adhesive tape.
As you lay branch A5 to the microphone
installation site, ensure that the cable is
properly routed in the cable duct to prevent
any impairment of the head airbag
function.
"
See instructions for head airbag."
20
039 0001 B
A14
X18126/PIN11
20
20
039 0002 B
A14
21
1
A
20
X18126
21
21
A
A5
20
F 39 0977 B
F 39 0981 B
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
A5
A
!
!
EN/17
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
The figure shows the boot on the left."
Thread the basic wiring harness A with branches
A6 to A13 and A15, as shown in the figure, through
the passage grommet (20) along the standard
wiring harness to the boot and secure it with cable
ties (3).
0
Disconnect the white 12-pin plug connector X322.
Insert branch A12, white 12-pin plug casing, and
branch A13, white 12-pin socket casing on the
basic wiring harness between the above
connectors.
Secure the new plug connectors A13+X322S and
A12+X322B, as shown in the figure.
0
Lay branch A6, black 3-pin socket casing, and
branch A7, coaxial socket casing FME, to the
installation site of the compensator/telephone
aerial and connect them if necessary.
Screw the FME connector (4) to branch A7
(required if you are installing the bumper aerial).
Tie back any excess cable lengths.
"
0
Cars without an on-board monitor radio only
Insulate branch A9, black 12-pin plug casing,
branch A10, socket contact, white/brown cable,
and branch A15, socket contact, white/green
cable, on the basic wiring harness A and tie them
back on the standard wiring harness.
Branches A9, A10 and A15 are no longer
required.
"
20
A
3
A11
A6
A13
A12
A8
A7
A9
A10
A15
F 39 0978 B
A12
X322S
A13
X322B
A
F 39 0979 B
A6
4
A7
F 39 0980 B
A
A9
A10
A15
F 39 0982 B
EN/18
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
Cars with an on-board monitor radio only
Disconnect the black 12-pin plug casing X13598
from the on-board monitor radio connection plug
(20) and tie it back.
Connect branch A9, black 12-pin plug casing, into
the cleared slot (21) in the on-board monitor radio
connection plug (20).
If the car does not have a black 12-pin plug
casing X13598, branch A9 must be
connected direct.
"
0
This step only applies to cars without an
existing mute cable on the on-board
monitor radio connection plug (20) PIN10 of
the 8-pin plug casing X18126.3
Connect branch A10, socket contact, white/brown
cable, to the free slot in the on-board monitor radio
connection plug (20) PIN10 on the 8-pin plug
casing X18126.
0
This step only applies to cars with an
existing mute cable on the on-board
monitor radio connection plug (20) PIN10
of the 8-pin plug casing X18126.3
Carefully cut open the sheathing of the audio
wiring harness (21) for a length of 100 mm behind
the on-board monitor radio connection plug (20).
Cut off the basic wiring harness A near branch
A10.
Connect branch A10, socket contact, white/brown
cable, to the supply cable of the on-board monitor
radio connection plug (20) PIN10, white/brown
cable, on the 8-pin plug casing X18126 using a
2-way insulation-piercing connector (1).
20
20
21
A9
X13598
F 39 0983 B
20
F 39 0985 B
A10
X18126/PIN10
20
20
F 39 0986 B
A10
21
1
20
X18126
EN/19
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
Cars with an on-board monitor radio only
This step only applies to cars without an
existing TEL ON cable on the radio
connection plug (20) PIN11 of the 8-pin plug
casing X18126.
"
Connect branch A15, socket contact, white/green
cable, to the free slot in the radio connection plug
(20) PIN11 on the 8-pin plug casing X18126.
0
This step only applies to cars with an
existing TEL ON cable on the radio
connection plug (20) PIN11 of the 8-pin
plug casing X18126.
"
Cut off the basic wiring harness A near branch
A15.
Connect branch A15, white/green cable, to the
supply cable of the radio connection plug (20)
PIN11, white/green cable, on the 8-pin plug
casing X18126 using a 2-way insulation-piercing
connector (1).
0
Only required for cars without earth post
X10305 with a production date after 9/00
Remove the left tail light.
Mark the drilling position (20) with a centre punch.
Dimension A= 19 mm
Dimension B = 17 mm
Remove the body paint and primer from the grey
area (21) in a diameter of 20 mm around the
position of the hole (20) on the front and rear of the
tail light unit (22).
The panel must be bare in the grey area (21), to
ensure that perfect contact is possible.
Risk of damage. Before drilling the hole
ensure that the cable and plug fastenings are
unclipped and the cables are removed from
the drilling area to prevent their being
damaged.
"
Drill the holes with a 6 mm drill bit.
Remove all the drill chips that are produced during
the drilling process using an extractor.
Then deburr the edges of the hole.
20
039 0003 B
A15
X18126/PIN11
20
20
039 0004 B
A15
21
1
20
X18126
F 39 0992 B
21
22
A
B
20
21
EN/20
Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)
Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001
9. To install the basic wiring harness A (E39 cars only)
0
Insert the hexagonal screw with collar (11) from the
rear into the hole (20) and secure it with a nut M6
(13).
If you fit the earth connection cable later, ensure
that you fit the washer (12) first and then branch
A11.
Then secure branch A11 (the cable outlet on the
terminal lug must point downwards) with the
second nut M6 (13).
After securing the parts, treat all of them with
the anti-corrosion measures set out in the
BMW standard.
"
0
The figure shows the final installation position
of the earth connection cable.
"
The cable loom (20) must point downwards.
0
Applies to all E39 cars
Remove the left tail light.
Mark the drilling position (20) with a centre punch.
The figure shows the left lamp holder, on cars
without a lamp holder proceed in exactly
the same way.
"
Insert the 5A fuse (2) into the fuse holder A8.
Secure the fuse holder A8 to the wiring harness
near the left tail light with a cable tie (3).
F 39 0993 B
20
13
13
12
11
A11
20
F 39 0994 B
A8
3
2
5A
F 39 0984 B
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BMW 5 Series Saloon Installation Instuctions

BMW
Brand
BMW
Model
5 Series Saloon
Type
Installation Instuctions
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