BMW 84 64 0 153 226 Installation Instructions Manual

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Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
Universal BMW Bluetooth Hands-Free Kit Retrofit
BMW 5 Series Touring (E
39/2) from 09/01
Important information
Subject to technical modifications.
Target group
These installation instructions are primarily designed for use within the BMW dealership organisation and by
authorised BMW service companies. In any event the target group for these installation instructions is
specialist personnel trained on BMW cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and
work instructions in a rational order using the prescribed tools (special tools) and observing current health and
safety regulations.
Installation information
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
The installed cables are to be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
Ordering instructions
The snap-in adapter is not part of the retrofit kit and must be ordered separately.
List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit.
The various sections contain corresponding information.
SA 401 Tilt and slide sunroof
SA 403 Glass roof
SA 602 On-board monitor
SA 609 Navigation system
SA 661 BMW Business radio
SA 663 BMW Professional radio
Installation time
Approx. 7 hours, but this may vary depending on the condition of the car and the equipment in it.
Parts and Accessories
Installation Instructions
EN/2
Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
Pictograms
denotes instructions that draw your attention to special features
.
denotes the end of the instruction or caution text.
Retrofit kit No.
84 64 0 153 226
84 64 0 302 161
Special tools required
None
EN/3
Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
Contents
Section Page
1. Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Retrofit wiring harness connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. To install and connect the retrofit wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. To install and connect the universal charger/hands-free electronic control unit . . . . . . . . . . . . . . . 14
7. To install and connect the eject box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8. To install the hands-free microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
1. Preparations
0
TIS instruction No.
Conduct a brief test
---
Disconnect the negative pole of the battery 12 00 ...
The following components must be removed first of all:
Boot trim on the left ---
Boot trim, right ---
Trim for rear closing panel, top 51 46 050
Release the fuse holder in the boot on the right ---
Rear seat bench 51 24 005
Backrest side section on the left 52 26 008
Front left door sill trim 51 47 000
Rear left door sill strip 51 47 030
Front left seat 52 .. ...
B pillar trim at the bottom left 51 43 150
Pedal trim 51 15 185
Left oddments box ---
A pillar trim in the left footwell 51 43 070
A pillar trim at the top left 51 43 201
Left sun visor 51 16 080
Interior light 63 31 000
Tilt and slide sunroof switch trim (cars with SA 401/403 only) ---
Control for heating system 64 11 ...
Oddments box 51 16 200
Radio (cars with SA 661/663 only) 65 11 030
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
2. Parts list
0
Legend
0
A Multi wiring harness II
B Aerial cable
C Power supply cable
DEject box
E Armrest
F Sliding unit
G WDCT aerial
H Hands-free microphone
I ULF (universal charger/hands-free electronic control unit)
J Universal charger/hands-free electronic control unit holder
K Fillister head screw M4 x 12 (4x)
L Hexagonal screw M5 x 14 (3x)
M Self-tapping screw 4.2 x 22 (2x)
N Speed nut M5 (3x)
O Cap nut M5 (3x)
A
D
C
B
HG
E F
M N OLI KJ
039 0464 Z
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
3. Retrofit wiring harness connection diagram
0
0
Item Description Signal
Cable colour /
Cross-section
Connection location in the car Abbreviation / Slot
A Multi wiring harness II --- --- --- ---
A1 SW 18-pin plug --- --- To eject box ---
A2 Fakra plug contact --- --- To eject box X13322
A3 SW 12-pin plug LSP
---
Cars with SA 661/663 only
To radio plug X18126
X13598
A4 Socket contact
Mute
Te l - O n
WS/BR
0.5 mm
2
WS/GN
0.5 mm
2
Cars with SA 661/663 only
In radio plug
X18126
PIN 10
PIN 11
A5 SW 3-pin plug Mic --- To hands-free microphone X13293
A6 WS 12-pin plug --- --- To power supply cable branch C1 X400
A7 Plug contact
NF+
NF-
SW/WS
0.35 mm
2
SW/BR
0.35 mm
2
To p l u g X400 on the left in the boot X400
PIN 9
PIN 10
A8 SW 3-pin plug --- --- To the aerial booster (optional) X1765
A9 SW 12-pin plug LSP
---
Cars with SA 602/609 only
To radio receiver plug X18126
X13598
A10 Socket contact
Mute
Te l - O n
WS/BR
0.5 mm
2
WS/GN
0.5 mm
2
Cars with SA 602/609 only
To radio receiver plug
X18126
PIN 10
PIN 11
A11 SW 54-pin plug
--- ---
To universal charger/hands-free electronic
control unit
X4038
A12 Fakra plug contact --- --- To standard aerial cable X13323
A11
A9
A10
A3
A4
A1
A2
A12
A5
A8 A7 A6
A
053 0190 Z
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Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
3. Retrofit wiring harness connection diagram
0
0
Item Description Signal
Cable colour /
Cross-section
Connection location in the car Abbreviation / Slot
B Aerial cable --- --- --- ---
B1 SW Fakra plug contact --- --- To WDCT aerial ---
B2 WS Fakra plug contact
--- ---
To universal charger/hands-free electronic
control unit
---
C Power supply cable --- --- --- ---
C1 WS 12-pin plug --- --- To multi wiring harness branch A6 X400
C2 SW 12-pin plug --- --- To plug X322 on the left in the boot X322
C3 SW 12-pin plug --- --- To plug X322 on the left in the boot X322
C4 Flat spring contact Terminal 30 RT/GE
1.5 mm
2
To fuse holder in the boot on the right,
fuse F57
X10018
C5 Plug contact Terminal 31 BR/WS
1.5 mm
2
To the earth joint connector below the
right tail light
X498
C6 Twin-lead terminal Terminal R VI/WS
1.0 mm
2
To p l u g X325 on the right in the boot X325
C1
C2
C3
C4
C5
C6
B1 B2
B
C
039 0465 Z
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Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
4. Installation and cabling diagram
0
Legend
A Multi wiring harness II
B Aerial cable
C Power supply cable
DEject box
G WDCT aerial
H Hands-free microphone
I ULF (universal charger/hands-free electronic control unit)
1Radio plug X18126 (with SA 661/663 only)
2Plug X322
3Radio plug X18126 (with SA 602/609 only)
4Plug X325
5 Fuse holder
6Earth post X498
1 H D
2
B
A
4
I
5
6
C
3
G
039 0466 Z
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Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
5. To install and connect the retrofit wiring harness
0
0
0
0
0
Lay the power supply cable C along the standard wiring
harness to the right-hand side.
0
Cut the black 12-pin plug connector X322 and connect
branches C2 and C3 between the two cut ends.
0
Lay branch C4 to the fuse holder.
Lay branch C5 to the fuse joint connector X498.
Lay branch C6 to plug X325.
0
Connect branch C5 to the fuse joint connector X498.
039 0239 Z
C1
C
X322
C3
C2
039 0222 Z
C5
C4
C6
X325
X498
039 0244 Z
C5
X498
039 0223 Z
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
5. To install and connect the retrofit wiring harness
0
0
0
0
0
Unclip the fuse strip X10018 from the fuse holder (1).
0
Connect branch C4 to slot F57 in the fuse strip X10018.
Insert the 10 A fusible insert into slot F57.
Clip the fuse strip X10018 back into the fuse holder (1).
0
Disconnect plug connector X325.
Disconnect the VI/WS cable (1) from plug X325 PIN 2
and fit a socket casing (2) to it.
0
Connect branch C6 to plug X325 PIN 2.
Connect the socket casing (1) and plug casing (2).
X10018
1
039 0225 Z
X10018
C4
1
039 0226 Z
X325
1
2
039 0245 Z
X325
C6
2
039 0247 Z
1
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
5. To install and connect the retrofit wiring harness
0
0
0
0
0
Lay the multi wiring harness A along the standard wiring
harness.
Lay branch A11 to the installation site of the universal
charger/hands-free electronic control unit.
Lay branches A1A5 to the front.
Lay branches A6 and A7 to plug connection X400.
0
Connect the multi wiring harness A6 and the power
supply cable C1.
Connect branch A7 as follows to plug X400:
- SW/WS cable in PIN 9
- SW/BR cable in PIN 10
0
Cars with SA 661/663 only
Insulate branches A9 and A10 and tie them back.
Cars with SA 602/609 only
Lay branches A9A10 to plug X18126.
Disconnect plug X18126 from the radio receiver (1).
0
Connect branch A10 as follows to plug X18126:
- WS/BR cable in PIN 10
- WS/GN cable in PIN 11
039 0243 Z
A
A11
X400
A6-A7
A1-A5
039 0246 Z
C1
A6
X400
A7
039 0252 Z
X18126
A9-A10
1
X18126
A10
039 0253 Z
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
5. To install and connect the retrofit wiring harness
0
0
0
0
0
Connect branch A9 to plug X18126.
Reconnect plug X18126 to the radio receiver.
If the plug X13598 is already in the car, the two
cables from branch A9 must be disconnected and
connected to the same pins in the plug in the car
X13598.
0
All cars
Lay branches A1A4 to the centre console.
Lay branch A5 to the left A pillar.
0
Carefully lower the headlining at the front.
Lay branch A5 under the headlining to the centre of the
car.
0
Cars with SA 661/663 only
Lay branches A3 and A4 to plug X18126.
Disconnect plug X18126 from the radio (1).
X18126
A9
X13598
039 0251 Z
A1-A4
A5
053 0196 Z
A5
053 0198 Z
X18126
A3-A4
1
039 0228 Z
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Retrofit kit No. 84 64 0 153 226
Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
5. To install and connect the retrofit wiring harness
0
0
0
Connect branch A4 as follows to plug X18126:
- WS/BR cable in PIN 10
- WS/GN cable in PIN 11
0
Connect branch A3 to plug X18126.
Reconnect plug X18126 to the radio.
X18126
A4
053 0204 Z
X18126
A3
053 0205 Z
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
6. To install and connect the universal charger/hands-free electronic control unit
0
0
0
0
0
Push the speed nuts N onto the holder J.
0
Use the cap nuts O to screw the holder J onto the boot
floor at the front.
0
Use the hexagonal screws L to screw the universal
charger/hands-free electronic control unit I onto the
holder J.
0
Connect branches A11 and B2 to the universal charger/
hands-free electronic control unit I.
J
N
039 0467 Z
O
J
039 0468 Z
L
J
I
039 0471 Z
IB2
A11
039 0470 Z
EN/15
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
7. To install and connect the eject box
0
0
0
0
0
Insert the eject box D into the armrest E.
0
Use the fillister head screws K to screw the sliding unit F
onto the armrest E.
0
0
Insert the WDCT aerial G into the centre console (1).
Mark the holes (2) in the centre console (1) and drill them
with a 3.5 mm twist drill bit.
Use the self-tapping screws M to screw the WDCT aerial
G onto the centre console (1).
0
Connect the branch B1 to the WDCT aerial G.
D
E
039 0457 Z
K F
E
039 0458 Z
M
2
G
1
039 0459 Z
B1
G
039 0460 Z
EN/16
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
7. To install and connect the eject box
0
0
Connect the branch A1 to the black 18-pin plug (1) of the
eject box.
Connect the branch A2 to the FAKRA plug of the eject
box (2).
1
A1
2A2
039 0461 Z
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
8. To install the hands-free microphone
0
0
0
0
0
Cars with SA 401/403 only
Connect branch A5 to the hands-free microphone H.
The arrow on the hands-free microphone H must
point to the front of the car.
Clip the hands-free microphone H into the cover (1).
0
Cars without SA 401/403 only
Only use the template from the installation kit.
Cut out the template (1) and affix it to the headlining
behind the opening for the interior light.
Cut the hatched area (3) out of the headlining.
0
Push the metal frame (1) through the opening (2) and clip
it to the retaining frame (3).
0
Connect branch A5 to the hands-free microphone H.
The arrow on the hands-free microphone H must
point to the front of the car.
Clip the hands-free microphone H into the cover (1).
H
1
A5
039 0462 Z
1
2
3
039 0232 Z
2
1
3
039 0233 Z
H
1
A5
039 0463 Z
EN/18
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
9. Concluding work
0
This retrofit system requires coding and must be coded using the “Retrofit” path.
- Connect battery
- Conduct a brief test with DISPlus/MoDiC III/GT1.
- Synchronize the mobile phone and the universal charger/hands-free electronic control unit
- Activate the Bluetooth function of the mobile phone (see the mobile phone owner's manual)
- Press and hold the push-to-talk button for about 1 second whilst switching on terminal R
- Release the push-to-talk button. The radio display shows "BT PAIRING" and the MID or on-board
monitor displays "BLUETOOTH PAIRING".
The checklamps on the MID or on-board monitor flash during the connection phase.
- Activate the "Locate Bluetooth Devices" menu on the mobile phone (see the mobile phone owner's
manual). This process may take a few minutes.
- Work through additional menus in accordance with the instructions displayed on the mobile phone
- When prompted to do so, enter the 4 digit "BLUETOOTH PASSKEY" (see the sticker on the owner's
manual) using the mobile phone keypad
- The radio, MID or on-board monitor displays "PAIRING SUCCEEDED" to confirm that synchronisation
has been carried out correctly
- Switch off the ignition – the connection is terminated
- Conduct a function test
- Assemble the car again following the instructions to dismantle it in reverse order
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Installation Instructions No. 01 29 0 153 233 Issue date: 08.2002
10. Circuit diagram
If required, the circuit diagram for the multi wiring harness II can be referred to in the “Multi Wiring
Harness II Circuit Diagrams” installation instructions, PN: 01 29 0 146 546, in TeTis or the EBA CD.
/