Skov DA 600 LPC -3 - DA 600-7F-3 fans Technical User Guide

DA 600 LPC -3 • DA 600-7F-3

Fans

Technical User Guide

604477 • 2022-10-18

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DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 3

Product and Documentation Changes

SKOV A/S reserves the right to change this document and the product herein described without further notice.

In case of doubt, please contact SKOV A/S.

The date of change appears from the front and back pages.

IMPORTANT

Notes concerning alarm systems

Breakdowns, malfunctions or faulty settings may cause substantial damage and financial losses when regulat-

ing and controlling the climate in a livestock house. It is therefore essential to install a separate, independent

alarm system that monitors the house climate concurrently with the climate and production controller. According

to EU-directive No. 98/58/EU, an alarm system must be installed in all mechanically ventilated houses.

We would like to draw your attention to the fact that the product liability clause of general terms and conditions

of sale and delivery specifies that an alarm system must be installed.

Note

• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without

the expressed written permission of SKOV A/S in each case.

• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.

Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-

fied thereof.

• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or

alleged to be caused by reliance on any information contained herein.

• Copyright by SKOV A/S.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide

1 Product description ....................................................................................................................................... 6

2 Product survey ............................................................................................................................................... 7

2.1 DA 600 LPC -3 ........................................................................................................................... 7

2.2 LPC accessories ........................................................................................................................ 8

2.3 DA 600 ........................................................................................................................................ 8

3 Mounting guide............................................................................................................................................... 9

3.1 Recommended tools.................................................................................................................. 9

3.2 Positioning of fan in the exhaust unit.................................................................................... 10

3.3 Safety distance......................................................................................................................... 10

3.4 Position of motor controller/frequency converter ................................................................ 11

3.5 Mounting distances for the motor controller/frequency converter..................................... 11

3.6 Position of motor controller/frequency converter ................................................................ 11

4 Installation guide.......................................................................................................................................... 12

4.1 Electrical connection............................................................................................................... 12

4.1.1 Disclaimer at retrofitting fans ..................................................................................................... 12

4.1.2 Mains supply dimensioning regarding harmonic distortion ........................................................ 12

4.1.3 Overvoltage protection............................................................................................................... 12

4.1.4 Cabling in the exhaust unit......................................................................................................... 13

4.1.5 Cabling into the motor controller/frequency converter ............................................................... 13

4.2 Connection in the LPC motor controller/frequency converter ............................................ 14

4.2.1 Terminals for one-phase supply................................................................................................. 15

4.2.2 Terminals for supply of the fan motor ........................................................................................ 15

4.2.3 Signal terminals ......................................................................................................................... 15

4.3 LED indication on display ....................................................................................................... 16

4.4 Operation .................................................................................................................................. 16

4.4.1 Change 10-0 V analog input into 0-10 V.................................................................................... 18

4.5 Adjusting the jumper and connecting the shutter................................................................ 20

4.6 General information about circuit diagrams ......................................................................... 21

4.6.1 Color code.................................................................................................................................. 21

4.6.2 Power supply isolator................................................................................................................. 21

4.6.3 Letter code ................................................................................................................................. 21

4.7 Cable plans and circuit diagrams........................................................................................... 22

4.7.1 Circuit diagrams for OFF/AUTO/ON switch ............................................................................... 22

4.7.1.1 Control voltage (LPC with DA 74CO)......................................................................................... 22

4.7.1.2 Control voltage (LPC with DA 74CV) ......................................................................................... 23

4.7.2 DA 600 LPC -3 .......................................................................................................................... 24

4.7.2.1 Cable plan.................................................................................................................................. 24

4.7.2.2 Terminals in LPC 230 V fan ....................................................................................................... 24

4.7.2.3 Circuit diagram........................................................................................................................... 25

4.7.3 DA 600 LPC -3 230 V with DA 74CO ON/OFF ......................................................................... 26

4.7.3.1 Cable plan.................................................................................................................................. 26

4.7.3.2 Terminals in LPC 230 V fan ....................................................................................................... 26

4.7.3.3 Terminals in DA 74CO ............................................................................................................... 27

4.7.3.4 Circuit diagram .......................................................................................................................... 27

4.7.4 DA 600 LPC -3 230 V with thermal cutout and DA 74CO ON/OFF .......................................... 28

4.7.4.1 Cable plan.................................................................................................................................. 28

4.7.4.2 Terminals in LPC 230 V fan with thermal cutout........................................................................ 28

4.7.4.3 Terminals in DA 74CO ............................................................................................................... 29

4.7.4.4 Circuit diagram .......................................................................................................................... 29

4.7.5 DA 600 LPC -3 230 V with DA 74CV stepless .......................................................................... 30

4.7.5.1 Cable plan.................................................................................................................................. 30

4.7.5.2 Terminals in LPC 230 V fan ....................................................................................................... 30

4.7.5.3 Terminals in DA 74CV ............................................................................................................... 31

DA 600 LPC -3 • DA 600-7F-3

4.7.5.4 Circuit diagram .......................................................................................................................... 31

4.7.6 DA 600 LPC -3 230 V with thermal cutout and DA 74CV stepless ........................................... 32

4.7.6.1 Cable plan.................................................................................................................................. 32

4.7.6.2 Terminals in LPC 230 V fan with thermal cutout........................................................................ 32

4.7.6.3 Terminals in DA 74CV ............................................................................................................... 33

4.7.6.4 Circuit diagram .......................................................................................................................... 33

4.7.7 DA 600 LPC -3/DA 74CV stepless with reverse ....................................................................... 34

4.7.7.1 Cable plan.................................................................................................................................. 34

4.7.7.2 Circuit diagram........................................................................................................................... 35

4.7.8 DA 600 LPC/DA 74CV stepless with alarm relay ...................................................................... 36

4.7.8.1 Cable plan.................................................................................................................................. 36

4.7.8.2 Circuit diagram........................................................................................................................... 37

5 Maintenance instructions ............................................................................................................................ 38

5.1 Cleaning.................................................................................................................................... 38

5.1.1 Fan............................................................................................................................................. 38

5.1.2 Motor controller/frequency converter ......................................................................................... 38

5.2 Recycling/Disposal .................................................................................................................. 38

6 Trouble shooting instructions .................................................................................................................... 39

6.1 Resetting errors ....................................................................................................................... 41

7 Technical data .............................................................................................................................................. 42

7.1 DA 600 LPC -3 ......................................................................................................................... 42

7.1.1 ErP/Ecodesign ........................................................................................................................... 44

7.2 DA 600-7F-3 ............................................................................................................................. 45

7.2.1 ErP/Ecodesign ........................................................................................................................... 47

7.3 Dimensioned sketch ................................................................................................................ 48

7.3.1 DA 600 LPC -3 .......................................................................................................................... 48

7.3.2 DA 600-7F-3 ............................................................................................................................. 49

Technical User Guide

DA 600 LPC -3 • DA 600-7F-3

6 Technical User Guide

1 Product description

An LPC (Low Power Consumption) fan is an energy efficient fan

unit consisting of a PM (Permanent Magnet) motor with matching

motor control and optimized fan blade design for LPC and Dynamic

MultiStep systems.

All variants of LPC fans are completed at the factory, so both the

motor and fan blade match the current application.

ON/OFF fans are constructed using a standard-dimensioned AC

motor, as well as an optimized blade design.

All ON/OFF fans are completed at the factory, so both the motor

and fan blade match the current application

The fans are designed for mounting in exhaust units and wall exhaustion in livestock houses where the ventila-

tion system operates in the low-pressure range, i.e. in LPV, diffuse livestock houses and Combi-Tunnel live-

stock houses.

The fans bear a CE marking and have a sturdy four-point suspension.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 7

2 Product survey

2.1 DA 600 LPC -3

445170 DA 600 LPC 11-3 fan 230V1 50/60Hz

445172 DA 600 LPC 13-3 fan 230V1 50/60Hz

The motor controller is to receive a 10-0 V signal.

The fan comes with a 2-meter cable for the wiring between motor and motor

controller.

445927 DA 600 LPC cable set 5m can be ordered, if 2m is insufficient.

The power supply to the motor controller does not require a shielded cable.

It comes with motor controller, fan blades and fan suspension.

3-blade, 230 V adjustable fan.

To be applied if you require a low energy consumption, both at partial and

full load.

ErP 2015 approved.

DA 600 LPC 11-3 should not be used for negative pressure higher than 90

Pa.

DA 600 LPC 13-3 should not be used for negative pressure higher than 120

Pa.

445173 DA 600 LPC 11-3 fan 230V1 50/60Hz TH

The fan is the same as part no. 445170, but includes a thermal cutout.

445175 DA 600 LPC 13-3 fan 230V1 50/60Hz TH

The fan is the same as part no. 445172, but includes a thermal cutout.

The thermal circuit breaker ensures that the motor disconnects if it gets too

hot. For safety reasons, the fan must be connected manually before it can

be activated again.

Fans with thermal circuit breakers are normally only used in places where

this is a legal requirement, e.g. in Sweden.

ErP 2015 approved.

DA 600 LPC 11-3 should not be used for negative pressure higher than 90

Pa.

DA 600 LPC 13-3 should not be used for negative pressure higher than 120

Pa.

DA 600 LPC -3 • DA 600-7F-3

8 Technical User Guide

2.2 LPC accessories

409145 Thermal protection for fan 230 V with alarm contact

409147 Thermal protection for fan 400 V with alarm contact

For the protection of a LPC fan with thermal cutout.

445927 DA 600 LPC cable set 5M

It is used for replacement of the supplied 2m cable in cases where 2 m ca-

ble is insufficient

434097 Bracket for LPC fire safety, complete

Is used if there are requirements for fire protection.

Can be used for DA 600 and DA 820 LPC motor controller.

1 per LPC motor controller.

2.3 DA 600

445185 DA 600-7F-3 VFD fan 230V1 50/60Hz

This product consists of the fan 445090 + a DOL 38-3 frequency converter.

The frequency controller reduces the energy consumption of the individual

fan at partial load compared with a similar triac-controlled fan.

High pressure stability, high performance, and relatively high energy con-

sumption.

The fan is often used where high working pressure is required, for instance

in connection with under-floor exhaustion, air cleaning etc.

The frequency converter included is controlled via a 10-0 V signal.

A pre-mounted, shielded cable used between the motor and the frequency

converter, is included. The distance between the frequency converter and

the motor must not exceed 5m. The supply to the frequency converter is not

dependent on a shielded cable.

ErP 2015 approved.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 9

3 Mounting guide

3.1 Recommended tools

A list of the recommended tools for mounting purposes can be seen below.

Item Description

Cordless drill

Screwdriver bits

Drill kit

Multimeter

Utility knife

Cable clip pliers

Side cutter

Pointed pliers

Screwdriver

Allen key kit

Ladder

DA 600 LPC -3 • DA 600-7F-3

10 Technical User Guide

3.2 Positioning of fan in the exhaust unit

The connection box on the fan must face downwards when the fan is used as a wall exhaustion.

Mount the four fan suspensions using 6 x 25 screws in

the marked positions. Be careful not to over-tighten the

screws.

DA- fans must face the fan blades downward.

Position the legs of the fan in the four fan suspension

units.

Fasten all four fan supports using cable ties around the

fan suspension and rubber suspension.

3.3 Safety distance

If the distance from the floor to the fan blade is less than

270cm, mounting a protective mesh in the inlet bell

mouth may be required to meet the statutory require-

ments.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 11

3.4 Position of motor controller/frequency converter

Motor controller/frequency converter must not be built-

in or covered and must be mounted on a solid, level

surface.

In order to uphold protection classifications, access and

cooling, the motor controller/frequency converter must

be positioned as shown in section Mounting distances

for the motor controller/frequency converter [}11].

3.5 Mounting distances for the motor controller/frequency converter

200 mm

10 mm 10 mm

In order to ensure access of cables and cooling of the

motor controller/frequency, the distances to the sur-

roundings must be met.

Distance to top and bottom = 200 mm

Distance to both sides = 10 mm

3.6 Position of motor controller/frequency converter

The motor controller/frequency converter is positioned

so that the ambient temperature is between ÷ 20°C and

+ 40°C and protected against direct sunlight.

Temperature, operating ÷ 20 °C to + 40.

Start temperature ÷ 15 °C to + 40.

Mount the motor controller/frequency converter as close

to the fan as possible.

The 2 m cable included must not be extended.

However, a motor cable of 5 m can be ordered if the 2 m

is not sufficient.

The controller/frequency converter can be mounted on a

wooden plate fastened to a rafter on the ceiling or di-

rectly on the chimney.

DA 600 LPC -3 • DA 600-7F-3

12 Technical User Guide

4 Installation guide

4.1 Electrical connection

Wait 10 minutes for the capacitors to discharge to a safe voltage level before servicing and trou-

bleshooting.

Failure to observe this precaution could result in serious injury or loss of life.

Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-

fied personnel in compliance with the applicable national and international standard EN 60204-1

and any other EU standards that are applicable in Europe.

The installation of a power supply isolator is required for each motor and power supply to facilitate

voltage-free work on the electrical equipment. The power supply isolator is not included.

4.1.1 Disclaimer at retrofitting fans

In the case of retrofitting fans in an existing house, regardless of ON/OFF fans, LPC fans or frequency convert-

ers SKOV recommends that a local expert is involved in checking the electrical installations. The focus should

be on cable dimensions, overload protections, local transformers, etc. It is of outmost importance to take the fan

specifications into account and, at the same time, ensure that local requirements are fulfilled.

4.1.2 Mains supply dimensioning regarding harmonic distortion

LPC motor controllers and frequency converters function like any other electronic power converter by converting

AC to DC. As this conversion produces a non-sinusoidal current, the mains supply for the controller is affected

by harmonic distortion.

The electrician or the user of the equipment must ensure, possibly through contact with the supply company,

that the equipment is connected to a properly sized mains supply.

4.1.3 Overvoltage protection

SKOV A/S equipment are protected for high level of surge transient, but in some cases, specially in areas with

frequent lightning strikes and power outage, additional protection is necessary. To reduce the risk of damaging

the electronic equipment by large surge overvoltage, it is therefore recommended, always to install Surge Pro-

tection Devices (SPD) in the mains supply.

As a minimum a Type 2/Class II device should be installed in each livestock house wiring box. A device of

8/20us - 40kA/phase or higher is recommended.

In areas with a high amount of surge overvoltage a Type 1/Class I device is reccomended to be installed at the

transformer/ATS as the first protection device, together with Type 2 in each livestock house wiring box as sec-

ond protection device. A Type 1 device of 10/350us - 25kA/phase or higher is are recommended.

Local electrical engineers must be consulted for correct dimensioning and installation of the SPD device.

Figure1: Example of installation of SPD

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 13

4.1.4 Cabling in the exhaust unit

Drill a hole in the exhaust unit duct for the fan cable and

pull it along a support to the same side as the motor con-

troller/frequency converter.

4.1.5 Cabling into the motor controller/frequency converter

In order to prevent water from running into the motor

controller/frequency converter via cables and screwed

connections, the cabling must be carried out so that it

can stand water around the cable in the gasket of the

screwed connection.

DA 600 LPC -3 • DA 600-7F-3

14 Technical User Guide

4.2 Connection in the LPC motor controller/frequency converter

(A)

(D)

(F)

(C)

(B) (E)

(G)

(E)

(I)

(H)

(I)

(H)

(E)

(A) Supply terminals one-phase (L1/L, L2/N). Three-phase (L1/L, L2/N, L3)

(B) Screw for ground wire

(C) Motor connection terminals (U, W, V)

(D) Screw for ground wire

(E) Shield connection to fan cable

(F) Signal terminals

(G) Factory mounted ground wire

(H) Bottom plate with cable glands

(I) Screws for mounting of bottom plate

Before mounting the bottom plate, bend up the shield connection (E) so that it can go into the bottom plate.

Bend up the two sides of the shield connection.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 15

4.2.1 Terminals for one-phase supply

Supply one-phase.

L1/L = phase

L2/N = neutral

Mount the supplied cable clip on the ground wire and

mount it under the ground screw.

4.2.2 Terminals for supply of the fan motor

Connection from motor controller/frequency converter to

fan motor.

U = brown

W = gray

V = black

Mount the ground conductor under the ground screw.

Remember that the shield on the fan cable must have an

electrical connection to the motor controller/frequency

converter.

The shield connection is clamped around the shield on

the fan cable.

4.2.3 Signal terminals

*Ground

Alarm NC

Signal from house controller (factory setting 10-0 V) in case of change, see section

4.4.1

*Ground (connected to ground screw)

Stop = open

Start = GND (Short-circuit connection between terminal 8 and GND)

Max. 30 V DC / 24 V AC

*Ground

Normal = open

Reverse = GND (Short-circuit connection between terminal 15 and GND)

* All GND (ground) are electrically connected and have the same potential (0V) and can be used arbitrarily.

DA 600 LPC -3 • DA 600-7F-3

16 Technical User Guide

4.3 LED indication on display

To display certain warnings, the motor controller has a

built-in 6-digit 7-segment LED display.

LED segments Display Meaning

a, b, c, d, e, f All flashing Overload, the motor output current

exceeds the maximum limit

a and f Flashes alternately Power failure (V AC supply missing)

4.4 Operation

Navigate Used to display real-time information, to access and exit parameter

edit mode and to store parameter changes.

Up Used to increase parameter values in parameter editing mode.

Down Used to reduce parameter values in parameter editing mode.

Reset/Stop Used to reset an interrupted motor controller.

Start Not used.

StoP

Motor controller stopped / interrupted.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 17

H 50.0

Motor controller is activated / running, display shows

the output frequency [Hz].

A 2.3

Press Navigate. The display will show the motor cur-

rent [A].

P 1.50

Press Navigate. The display will show the motor power

[kW].

1500

Press Navigate. The display will show the motor speed

[RPM].

DA 600 LPC -3 • DA 600-7F-3

18 Technical User Guide

4.4.1 Change 10-0 V analog input into 0-10 V

StoP

The factory setting is 10-0 V.

Press and hold the Navigate key for more than 2 sec-

onds.

P-16

Press Up and select P-16.

U 10-0

Press Navigate.

U 0-10

Press Down 7 times and select U 0-10.

Note that the display must show U 0-10.

DA 600 LPC -3 • DA 600-7F-3

Technical User Guide 19

P-16

Press Navigate. The new setting is now saved.

StoP

Press and hold the Navigate key for more than 2 sec-

onds to return to operating mode.

DA 600 LPC -3 • DA 600-7F-3

20 Technical User Guide

4.5 Adjusting the jumper and connecting the shutter

Set the jumper on the PCB to give actuator the desired

function.

LED indication

OK = slow flashing

Error = quick flashing (10 times/second)

H1 Actuator controller or +24 V DC supply

H2 Actuator controller

H3 0 V

H6 +24 V DC supply

H7 0-10 V position feedback

H8 0 V

H9 Open collector (transistor output) is used for fan with motor

controller.

H10/11a and H12a relay output is used for fan without motor

controller.

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Skov DA 600 LPC -3 - DA 600-7F-3 fans Technical User Guide

Skov DA 600 LPC -3 - DA 600-7F-3 fans Technical User Guide

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