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Skov wo/cone and shutter Technical User Guide

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BF 55 Wall Fan
Without Cone and Shutter
Technical User Guide
S604449A • 2023-10-16
BF 55 Wall Fan
Technical User Guide 3
Product and Documentation Changes
SKOV A/S reserves the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
The date of change appears from the front and back pages.
IMPORTANT
Notes concerning alarm systems
Breakdowns, malfunctions or faulty settings may cause substantial damage and financial losses when regulat-
ing and controlling the climate in a livestock house. It is therefore essential to install a separate, independent
alarm system that monitors the house climate concurrently with the climate and production controller. According
to EU-directive No. 98/58/EU, an alarm system must be installed in all mechanically ventilated houses.
We would like to draw your attention to the fact that the product liability clause of general terms and conditions
of sale and delivery specifies that an alarm system must be installed.
Note
• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without
the expressed written permission of SKOV A/S in each case.
• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.
Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-
fied thereof.
• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
• Copyright by SKOV A/S.
BF 55 Wall Fan
Technical User Guide
1 Product description ....................................................................................................................................... 6
2 Product survey ............................................................................................................................................... 7
3 Mounting guide............................................................................................................................................... 8
3.1 Recommended tools.................................................................................................................. 8
3.2 Placement of wall fan .............................................................................................................. 10
3.3 Preparing hole in wall.............................................................................................................. 10
3.3.1 Necessary space for wall fan with LPC motor controller............................................................ 10
3.3.2 Measurements for round hole .................................................................................................... 11
3.4 Measure and saw out the holes.............................................................................................. 12
3.5 Press the front panel together................................................................................................ 13
3.6 Mounting ventilation duct on front panel .............................................................................. 13
3.7 Mounting center pillar ............................................................................................................. 15
3.8 Mounting the center pillar on the ventilation duct................................................................ 15
3.9 Mounting in wall....................................................................................................................... 16
3.10 Mounting the top motor suspension...................................................................................... 17
3.11 Mounting impeller .................................................................................................................... 18
3.12 Mounting the motor in the fan housing ................................................................................. 20
3.13 Cabling from fan motor ........................................................................................................... 21
3.14 Foaming and pointing of the outside..................................................................................... 22
3.15 Pointing of the inside .............................................................................................................. 23
3.16 Mounting the wall cover outside ............................................................................................ 24
3.17 Attaching the warning label .................................................................................................... 25
3.18 Mounting the inside safety net ............................................................................................... 26
4 Installation guide.......................................................................................................................................... 27
4.1 Electrical connection............................................................................................................... 27
4.1.1 Disclaimer at retrofitting fans ..................................................................................................... 27
4.1.2 Mains supply dimensioning regarding harmonic distortion ........................................................ 27
4.1.3 Cabling to connection box and LPC motor controller................................................................. 27
4.1.4 Cabeling and placement of LPC motor controller ...................................................................... 28
4.2 Connection in the LPC motor controller/frequency converter ............................................ 29
4.2.1 Terminals for power supply........................................................................................................ 30
4.2.2 Terminals for supply of the fan motor ........................................................................................ 30
4.2.3 Signal terminals ......................................................................................................................... 31
4.3 LED indication on the motor controller/frequency converter.............................................. 32
4.4 Alarms....................................................................................................................................... 32
4.5 Connection to Kick ON timer .................................................................................................. 33
4.5.1 IN/OUT timing ............................................................................................................................ 33
4.5.2 Mounting of Kick ON timer on DIN rail ....................................................................................... 34
4.6 General information about circuit diagrams ......................................................................... 34
4.6.1 Power supply isolator................................................................................................................. 34
4.6.2 Letter code ................................................................................................................................. 34
4.7 Cable plans and circuit diagrams........................................................................................... 35
4.7.1 Cable plan.................................................................................................................................. 35
4.7.2 Circuit diagram........................................................................................................................... 35
5 Maintenance instructions ............................................................................................................................ 36
5.1 Cleaning.................................................................................................................................... 36
5.1.1 Fan............................................................................................................................................. 36
5.1.2 Motor controller/frequency converter ......................................................................................... 36
BF 55 Wall Fan
5.2 Recycling/Disposal .................................................................................................................. 36
6 Trouble shooting instructions .................................................................................................................... 37
7 Technical data .............................................................................................................................................. 39
7.1 BF 55 LPC HF 400V3................................................................................................................ 39
7.1.1 ErP/Ecodesign BF 55 LPC HF 400V3 ....................................................................................... 41
7.2 Dimensioned sketch ................................................................................................................ 42
7.2.1 Wall fan with LPC motor controller............................................................................................. 42
7.2.2 LPC motor controller .................................................................................................................. 42
Technical User Guide
BF 55 Wall Fan
6 Technical User Guide
1 Product description
BF 55 wall fan is a flange-mounted corrosion-free fan.
BF 55 is specially designed for harsh livestock house environments. This applies to both climatic and electrical
influences.
BF 55 Wall Fan
Technical User Guide 7
2 Product survey
For every 100 pcs. BF 55 wall fans 1 extra BF 55 mounting parts and documentation (S560425A) are
supplied.
For every 101-200 pcs., 2 extra BF 55 mounting parts and documentation (S560425A) etc. are sup-
plied.
The mounting parts consists of:
1 x BF 55 mounting parts.
3 x technical user guides for the wall fans in English.
S435463A BF 55 LPC HF 400V3 50/60Hz wo/cone/shutter 1 pc.
S435475A BF 55 LPC HF 400V3 50/60Hz wo/cone/shutter 2 pcs.
Fan control method - stepless.
Shutter system control method - ON/OFF.
Safety net outside must be mounted to comply with CE marking, in coun-
tries where this is required.
LPC motor controller
PM motor 400V 1.8 kW.
4 m motor cable.
Supplied with mounting parts.
ErP 2015 approved.
It should not be used for negative pressure higher than 100 Pa.
432010 LPC Kick On Kit
To be used together with BF 55 LPC HF without cone and shutter to in-
crease the air velocity at start-up.
BF 55 Wall Fan
8 Technical User Guide
3 Mounting guide
Check that the parts ordered are present and undamaged before starting work. Please read through the entire
guide before starting assembly and fitting.
If the wall fan is installed in areas with risk of load of snow or ice/snow slide, precautions
must be made to avoid damage to the wall fan.
3.1 Recommended tools
A list of the recommended tools for mounting purposes can be seen below.
Item Description
Cordless drill
Screwdriver bits
Drill kit
Atomizer
Sealant gun
Hammer
Utility knife
Wedge
Marker pen
Torque wrench
Tape measure
Combination spanner kit
Screwdriver
BF 55 Wall Fan
Technical User Guide 9
Item Description
Foam gun
Ladder
Jigsaw
Socket wrench set
Water pump (multi-grip) pliers
Spirit level
Try square
2 men
BF 55 Wall Fan
10 Technical User Guide
3.2 Placement of wall fan
The wall fan must be placed in the livestock house according to the drawing supplied. Contact SKOV A/S if ma-
jor changes are made.
Check that all wall fans can be placed freely in relation to other housing equipment upon agreement with the
client.
Place the insulation of the brickwork all the way in against the wall fan and all the way round (as in other build-
ing constructions). This way you prevent a cold bridge along the side of the wall fan from being formed.
If the wall fan is installed in areas with risk of load of snow or ice/snow slide, precautions
must be made to avoid damage to the wall fan.
3.3 Preparing hole in wall
3.3.1 Necessary space for wall fan with LPC motor controller
(B) (A)
(D)
(C) (E)
There must be a minimum of (A) space inside the live-
stock house for the wall fan.
There must be a minimum of (B) space including the
wall thickness outside the livestock house for the wall
fan.
Wall thickness (C).
The recommended space in front of the cone is (D).
Recommended installation height from floor is mini-
mum (E) in order to ensure space for dung removal.
BF 55 Wall Fan
Technical User Guide 11
3.3.2 Measurements for round hole
The dimensions below are given in mm .
Recommended measurements for individual mounting of wall fan.
(A) Minimum distance is 550 mm, when mounting the LPC motor controller above wall fan. Without LPC motor
controller, the distance can be reduced to a minimum of 275 mm.
Minimum distance between wall fans.
(A)
Minimum distance from wall fan to wall, floor and ceiling.
BF 55 Wall Fan
12 Technical User Guide
3.4 Measure and saw out the holes
Remember always to use a spirit level.
Drill 10 mm holes all the way through the wall.
Cut the holes.
BF 55 Wall Fan
Technical User Guide 13
3.5 Press the front panel together
Lay the 4 front panels on the floor.
Press the front panels together in all 4 corners.
3.6 Mounting ventilation duct on front panel
(A)
(A)
(B)
(B)
Mount the 4 ventilation ducts on the front panel.
Alternately mount (A) ventilation duct without motor sus-
pension and (B) ventilation duct with motor suspension.
BF 55 Wall Fan
14 Technical User Guide
Assemble the front panel and the ventilation duct using:
• 20 x M6 screw with flange
• 20 x ø6 washers
• 20 x M6 self-locking nut
Assemble the front panel and the ventilation duct using:
• 12 x M6 screw with flange
• 12 x ø6 washers
• 12 x M6 self-locking nut
BF 55 Wall Fan
Technical User Guide 15
3.7 Mounting center pillar
Mount top and bottom brackets on the center pillar using:
• 2 x M6x50 screw
• 4 x ø6.4 washers
• 2 x bushings ø6/ø10x39.6
• 2 x M6 self-locking nut
3.8 Mounting the center pillar on the ventilation duct
Top
Bottom
Deploy the top and bottom brackets in the ventilation
duct.
Mount the center pillar on the ventilation duct using:
• 2 x M6 screw with flange
• 2 x ø6 washers
• 2 x M6 self-locking nut
BF 55 Wall Fan
16 Technical User Guide
3.9 Mounting in wall
Center the wall fan in the hole, use wedges at the bot-
tom.
Use the holes in the wall wall to mark out holes in the
wall.
Mounting in a sandwich wall:
Drill 3 mm holes in the wall.
Mounting in brick or concrete walls:
Drill 6 mm holes in the wall.
Make sure that the wall fan is level.
BF 55 Wall Fan
Technical User Guide 17
3.10 Mounting the top motor suspension
.
Mount the 4 motor suspensions onto the motor using:
• 8 x M8x20 screw
• 8 x ø8 locking washers
• 8 x ø8 washers
• 8 x bushings ø8/ø12x7.7
BF 55 Wall Fan
18 Technical User Guide
3.11 Mounting impeller
The 3 blades delivered together must NOT be mixed
with other blades.
1, 2, 3 and I, II, III are printed on the rear hub.
1, 2, 3 and I, II, III are printed on the fan blade pitch
adapter.
Mount the fan blade with fan blade pitch adapter number
1 (I) in the hole on the rear hub marked with 1 (I).
Mount the fan blade with fan blade pitch adapter number
2 (II) in the hole on the rear hub marked with 2 (II).
Mount the fan blade with fan blade pitch adapter number
3 (III) in the hole on the rear hub marked with 3 (III).
Mount the front hub onto fan blades and rear hub.
BF 55 Wall Fan
Technical User Guide 19
Mount the front hub on the rear hub using:
• 6 x M6x25
• 12 x ø6.4/ø18x1.2 washers
• 6 x M6 self-locking nut
It should be tightened at 10 Nm.
The grooves on the fan blade and the grooves on the
axle must be in line with each other.
Press the parts together.
Mount impeller on the motor shaft using:
• 1 x M10x25 screw
• 1 x ø10.5Ø45x3 washer
It should be tightened at 55 Nm.
Press the center cover onto the front hub.
BF 55 Wall Fan
20 Technical User Guide
3.12 Mounting the motor in the fan housing
Mount the motor with motor suspensions in the fan hous-
ing using:
• 4 x M6x80 screw
• 8 x ø6 washers
• 4 x bushings ø6/ø10x69.6
• 4 x M6 self-locking nut
Make sure the blades can turn freely in the ventilation
duct.
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