Skov DA 600 LPC A - DA 600 A - ECT 632-6 - DCT 632-6 fans Technical User Guide

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DA 600 LPC A • DA 600 A •
ECT 632-6 • DCT 632-6
Fans
Technical User Guide
604545 • 2023-06-01
English For other language variants of this document we refer to:
Español Para otras variantes del idioma de este documento, visite:
Français Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1051
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 3
Product and Documentation Changes
SKOV A/S reserves the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
The date of change appears from the front and back pages.
IMPORTANT
Notes concerning alarm systems
Breakdowns, malfunctions or faulty settings may cause substantial damage and financial losses when regulat-
ing and controlling the climate in a livestock house. It is therefore essential to install a separate, independent
alarm system that monitors the house climate concurrently with the climate and production controller. According
to EU-directive No. 98/58/EU, an alarm system must be installed in all mechanically ventilated houses.
We would like to draw your attention to the fact that the product liability clause of general terms and conditions
of sale and delivery specifies that an alarm system must be installed.
Note
All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without
the expressed written permission of SKOV A/S in each case.
All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.
Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-
fied thereof.
Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
Copyright by SKOV A/S.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide
1 Product description ....................................................................................................................................... 6
2 Product survey ............................................................................................................................................... 7
2.1 DA 600 LPC A ............................................................................................................................ 7
2.2 LPC accessories ........................................................................................................................ 8
2.3 DA 600 A .................................................................................................................................... 9
2.4 ECT/DCT 632-6 ......................................................................................................................... 10
2.5 Accessories.............................................................................................................................. 11
3 Mounting guide............................................................................................................................................. 12
3.1 Recommended tools................................................................................................................ 12
3.2 Positioning of the fan in the exhaust unit ............................................................................. 13
3.3 Safety distance......................................................................................................................... 14
3.4 Position of motor controller/frequency converter ................................................................ 14
3.5 Mounting distances for the motor controller/frequency converter..................................... 14
3.6 Position of motor controller/frequency converter ................................................................ 15
4 Installation guide.......................................................................................................................................... 16
4.1 Electrical connection............................................................................................................... 16
4.1.1 Disclaimer at retrofitting fans ..................................................................................................... 16
4.1.2 Mains supply dimensioning regarding harmonic distortion ........................................................ 16
4.1.3 Cabling in the exhaust unit......................................................................................................... 16
4.1.4 Cabling into the motor controller/frequency converter ............................................................... 17
4.2 Connection in the LPC motor controller/frequency converter ............................................ 18
4.2.1 Terminals for power supply........................................................................................................ 19
4.2.2 Terminals for supply of the fan motor ........................................................................................ 20
4.2.3 Signal terminals ......................................................................................................................... 20
4.2.4 Terminals on relay module......................................................................................................... 21
4.3 LED indication on the motor controller/frequency converter.............................................. 22
4.4 Alarms....................................................................................................................................... 22
4.5 Adjusting the jumper and connecting the shutter................................................................ 23
4.6 General information about circuit diagrams ......................................................................... 24
4.6.1 Color code.................................................................................................................................. 24
4.6.2 Power supply isolator................................................................................................................. 24
4.6.3 Letter code ................................................................................................................................. 24
4.7 Cable Plans and Circuit Diagrams ......................................................................................... 25
4.7.1 Circuit diagrams for OFF/AUTO/ON switch ............................................................................... 25
4.7.1.1 Control voltage (LPC with DA 74CO)......................................................................................... 25
4.7.1.2 Control voltage (LPC with DA 74CV) ......................................................................................... 26
4.7.1.3 Control voltage (ON/OFF with DA 74CO) .................................................................................. 27
4.7.2 DA 600 LPC-2 ........................................................................................................................... 28
4.7.2.1 Cable plan.................................................................................................................................. 28
4.7.2.2 Terminals in LPC 230 V fan ....................................................................................................... 28
4.7.2.3 Circuit diagram........................................................................................................................... 29
4.7.3 DA 600 LPC 230 V with DA 74CO ON/OFF ............................................................................. 30
4.7.3.1 Cable plan.................................................................................................................................. 30
4.7.3.2 Terminals in LPC 230 V fan ....................................................................................................... 30
4.7.3.3 Terminals in DA 74CO ............................................................................................................... 31
4.7.3.4 Circuit diagram .......................................................................................................................... 31
4.7.4 DA 600 LPC 230 V with thermal cutout and DA 74CO ON/OFF .............................................. 32
4.7.4.1 Cable plan.................................................................................................................................. 32
4.7.4.2 Terminals in LPC 230 V fan with thermal cutout........................................................................ 32
4.7.4.3 Terminals in DA 74CO ............................................................................................................... 33
4.7.4.4 Circuit diagram .......................................................................................................................... 33
4.7.5 DA 600 LPC 230 V with DA 74CV stepless .............................................................................. 34
4.7.5.1 Cable plan.................................................................................................................................. 34
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
4.7.5.2 Terminals in LPC 230 V fan ....................................................................................................... 34
4.7.5.3 Terminals in DA 74CV ............................................................................................................... 35
4.7.5.4 Circuit diagram .......................................................................................................................... 35
4.7.6 DA 600 LPC 230 V with thermal cutout and DA 74CV stepless ............................................... 36
4.7.6.1 Cable plan.................................................................................................................................. 36
4.7.6.2 Terminals in LPC 230 V fan with thermal cutout........................................................................ 36
4.7.6.3 Terminals in DA 74CV ............................................................................................................... 37
4.7.6.4 Circuit diagram .......................................................................................................................... 37
4.7.7 DA 600 LPC/DA 74CV stepless with reverse ........................................................................... 38
4.7.7.1 Cable plan.................................................................................................................................. 38
4.7.7.2 Circuit diagram .......................................................................................................................... 39
4.7.8 DA 600 LPC/DA 74CV stepless with alarm relay ...................................................................... 40
4.7.8.1 Cable plan.................................................................................................................................. 40
4.7.8.2 Circuit diagram........................................................................................................................... 41
4.7.9 DA 600 ON/OFF 400 V with DA 74CO ON/OFF ....................................................................... 42
4.7.9.1 Cable plan.................................................................................................................................. 42
4.7.9.2 Terminals in ON/OFF fan 400 V ................................................................................................ 42
4.7.9.3 Terminals in DA 74CO 400 V..................................................................................................... 43
4.7.9.4 Circuit diagram........................................................................................................................... 43
4.7.10 DA 600 ON/OFF 3x200/230 V 60 Hz with DA 74CO ON/OFF ................................................. 44
4.7.10.1 Cable plan.................................................................................................................................. 44
4.7.10.2 Terminals in ON/OFF fan 3x200/230 V 60 Hz ........................................................................... 44
4.7.10.3 Terminals in DA 74CO 3x200/230 V ......................................................................................... 45
4.7.10.4 Circuit diagram........................................................................................................................... 45
4.7.11 DA 600 ON/OFF 3x200/230 V 50 Hz with DA 74CO ON/OFF ................................................. 46
4.7.11.1 Cable plan.................................................................................................................................. 46
4.7.11.2 Terminals in ON/OFF fan 3x200/230 V 50 Hz ........................................................................... 46
4.7.11.3 Terminals in DA 74CO 3x200/230 V ......................................................................................... 47
4.7.11.4 Circuit diagram........................................................................................................................... 47
4.7.12 ECT 632-6 ON/OFF 230 V with DA 74CO ON/OFF ................................................................. 48
4.7.12.1 Cable plan.................................................................................................................................. 48
4.7.12.2 Terminals in ECT fan 230 V....................................................................................................... 48
4.7.12.3 Terminals in DA 74CO 230 V..................................................................................................... 49
4.7.12.4 Circuit diagram........................................................................................................................... 49
4.7.13 DCT 632-6 ON/OFF 400 V with DA 74CO ON/OFF ................................................................. 50
4.7.13.1 Cable plan.................................................................................................................................. 50
4.7.13.2 Terminals in DCT fan ................................................................................................................. 50
4.7.13.3 Terminals in DA 74CO 400 V..................................................................................................... 51
4.7.13.4 Circuit diagram........................................................................................................................... 51
5 Maintenance instructions ............................................................................................................................ 52
5.1 Cleaning.................................................................................................................................... 52
5.1.1 Fan............................................................................................................................................. 52
5.1.2 Motor controller/frequency converter ......................................................................................... 52
5.2 Recycling/Disposal .................................................................................................................. 52
6 Troubleshooting guide ................................................................................................................................ 53
7 Technical data .............................................................................................................................................. 55
7.1 DA 600 LPC A .......................................................................................................................... 55
7.1.1 ErP/Ecodesign ........................................................................................................................... 57
7.2 DA 600 A .................................................................................................................................. 58
7.2.1 ErP/Ecodesign ........................................................................................................................... 60
7.3 ECT/DCT 632-6 ......................................................................................................................... 61
7.3.1 ErP/Ecodesign ........................................................................................................................... 62
7.4 Dimensioned sketch ................................................................................................................ 63
7.4.1 DA 600 LPC A ........................................................................................................................... 63
7.4.2 DA 600 A ................................................................................................................................... 64
7.4.3 ECT/DCT 632-6 ......................................................................................................................... 65
Technical User Guide
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
6 Technical User Guide
1 Product description
An LPC fan is an energy efficient fan unit consisting of a PM motor
with matching motor control and opimised wing design for LPC
(Low Power Consumperion) and Dynamic MultiStep systems.
All variants of LPC fans are completed at the factory, so both the
motor and fan blade match the current application.
ON/OFF fans are constructed using a standard-dimensioned AC
motor, as well as an optimized blade design.
All ON/OFF fans are completed at the factory, so both the motor
and fan blade match the current application.
ECT/DCT fans are supplied with an integrated motor and fan
blades cast in aluminum. ECT/DCT fans are used as ON/OFF fans.
ECT fans can also be used as a Triac regulated fan.
The fans are designed for mounting in exhaust units and wall exhaustion in livestock houses where the ventila-
tion system operates in the low-pressure range, i.e. in LPV, diffuse livestock houses and Combi-Tunnel live-
stock houses.
The fans bear a CE marking and have a sturdy four-point suspension.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 7
2 Product survey
2.1 DA 600 LPC A
445016 DA 600 LPC 11-2 A fan 230V1 50/60Hz
445017 DA 600 LPC 13-2 A fan 230V1 50/60Hz
The motor controller is to receive a 10-0 V signal.
The fan comes with a 2-meter cable for the wiring between motor and motor
controller.
445927 DA 600 LPC cable set 5m can be ordered, if 2m is insufficient.
The power supply to the motor controller does not require a shielded cable.
It comes with motor controller, fan blades and fan suspension.
3 blade, 230 V adjustable fan.
To be applied if you require a low energy consumption, both at partial and
full load.
ErP 2015 approved.
DA 600 LPC-11-2 A should not be used for negative pressure higher than
90 Pa.
DA 600 LPC-13-2 A should not be used for negative pressure higher than
120 Pa.
445018 DA 600 LPC 11-2 A fan 230V1 50/60Hz TH
The fan is the same as part no. 445016, but includes a thermal cutout.
445019 DA 600 LPC 13-2 A fan 230V1 50/60Hz TH
The fan is the same as part no. 445017, but includes a thermal cutout.
The thermal circuit breaker ensures that the motor disconnects if it gets too
hot. For safety reasons, the fan must be connected manually before it can
be activated again.
Fans with thermal circuit breakers are normally only used in places where
this is a legal requirement, e.g. in Sweden.
ErP 2015 approved.
DA 600 LPC-11-2 A should not be used for negative pressure higher than
90 Pa.
DA 600 LPC-13-2 A should not be used for negative pressure higher than
120 Pa.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
8 Technical User Guide
2.2 LPC accessories
409145 Thermal protection for fan 230 V with alarm contact
409147 Thermal protection for fan 400 V with alarm contact
For the protection of a LPC fan with thermal cutout.
445076 LPC-2 relay module
Used for mounting in motor controller/frequency converter, if an alarm out-
put is required or reversing of fan is required.
1 x potential free output relay 1 A, 30 V DC/24 V AC.
1 x digital input.
445927 DA 600 LPC cable set 5M
It is used for replacement of the supplied 2m cable in cases where 2 m ca-
ble is insufficient
434097 Bracket for LPC fire safety, complete
Is used if there are requirements for fire protection.
Can be used for DA 600 and DA 820 LPC motor controller.
1 per LPC motor controller.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 9
2.3 DA 600 A
445023 DA 600-7-2 A ON/OFF fan 400V3 50 Hz
3-blade, 3x400 V fan.
It cannot be Triac regulated, and it is therefore used as an ON/OFF fan.
High pressure stability, high performance, and relatively high energy con-
sumption and noise level.
The fan is often used where high working pressure is required, for instance
in connection with under-floor exhaustion, air cleaning etc.
ErP 2015 approved.
DA 600-7-2 A ON/OFF should not be used for negative pressure higher
than 120 Pa.
445098 DA 600-7 ON/OFF fan 230V3 60 Hz
5 blade, 3x200/230 V fan.
It cannot be Triac regulated, and it is therefore used as an ON/OFF fan.
High pressure stability, high performance, and relatively high energy con-
sumption and noise level.
The fan is often used where high working pressure is required, for instance
in connection with under-floor exhaustion, air cleaning etc.
ErP 2015 approved.
DA 600-7-2 ON/OFF should not be used for negative pressure higher than
90 Pa.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
10 Technical User Guide
445024 DA 600-7-2 A ON/OFF fan 230V3 50 Hz
3 blade, 3x200/230 V fan.
It cannot be Triac regulated, and it is therefore used as an ON/OFF fan.
High pressure stability, high performance, and relatively high energy con-
sumption and noise level.
The fan is often used where high working pressure is required, for instance
in connection with under-floor exhaustion, air cleaning etc.
ErP 2015 approved.
DA 600-7-2 A ON/OFF should not be used for negative pressure higher
than 120 Pa.
445022 DA 600-7F-2 A VFD fan 230V1 50/60 Hz
This product consists of the fan and a DOL 38-2 frequency converter.
The frequency controller reduces the energy consumption of the individual
fan at partial load compared with a similar triac-controlled fan.
High pressure stability, high performance, and relatively high energy con-
sumption.
The fan is often used where high working pressure is required, for instance
in connection with under-floor exhaustion, air cleaning etc.
The frequency converter included is controlled via a 10-0 V signal.
A pre-mounted, shielded cable used between the motor and the frequency
converter, is included. The distance between the frequency converter and
the motor must not exceed 5m. The supply to the frequency converter is not
dependent on a shielded cable.
ErP 2015 approved.
DA 600-7F-2 A VFD should not be used for negative pressure higher than
100 Pa.
2.4 ECT/DCT 632-6
409143 ECT 632-6 Triac/ON/OFF 230V1 50 Hz
Five fan blades, 1x230 V adjustable fan with aluminium fan blades.
Can be used both as a stepless triac controlled fan and as an ON/OFF fan.
Low costs per m3/h.
High output and good pressure stability.
It should not be used for negative pressure higher than 40 Pa.
ErP 2015 approved.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 11
409146 ECT 632-6 Triac/ON/OFF 230V1 60 Hz cUL
Five fan blades, 1x230 V, 60 Hz adjustable fan with aluminium fan blades.
Can be used both as a stepless triac controlled fan and as an ON/OFF fan.
Low costs per m3/h.
High output and good pressure stability from 0-50 Pa.
It should not be used for negative pressure higher than 50 Pa.
ErP 2015 approved.
409144 DCT 632-6 ON/OFF fan
Five fan blades, 3x400 V adjustable fan with aluminium fan blades.
It cannot be Triac regulated, and it is therefore used as an ON/OFF fan.
Low costs per m3/h.
More energy efficient than a similar 230 V fan.
High output and good pressure stability.
It should not be used for negative pressure higher than 40 Pa.
ErP 2015 approved.
2.5 Accessories
280060 Contactor tripolar 400V, 230V 50/60 Hz
The contactor kit is necessary when an ON/OFF fan unit is used together
with DA 74.
Contactor AC3 12 A - 5.7 kW (400 V).
In other words, 1 contactor must be ordered for each DA 74 when the fan
runs ON/OFF.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
12 Technical User Guide
3 Mounting guide
3.1 Recommended tools
A list of the recommended tools for mounting purposes can be seen below.
Item Description
Cordless drill
Screwdriver bits
Drill kit
Multimeter
Utility knife
Side cutter
Pointed pliers
Screwdriver
Allen key kit
Ladder
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 13
3.2 Positioning of the fan in the exhaust unit
The connection box on the fan must face downwards when the fan is used as a wall exhaustion.
Mount the 4 fan suspensions with 6x25 screws on the
marked positions. Be careful not to over-tighten the
screws.
DA- fans must face the fan blades downward.
Position the supports of the fan in the 4 fan suspensions.
Fasten all 4 fan supports using cable ties around the fan
suspension and rubber suspension.
ECT-/DCT fans must face the fan blades upward.
Position the supports of the fan in the 4 fan suspensions.
Fasten all 4 fan supports using cable ties around the fan
suspension and rubber suspension.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
14 Technical User Guide
3.3 Safety distance
If the distance from the floor to the fan blade is less than
270cm, mounting a protective mesh in the inlet bell
mouth may be required to meet the statutory require-
ments.
3.4 Position of motor controller/frequency converter
Motor controller/frequency converter must not be built-in,
covered or mounted directly on the chimney and must be
mounted on a solid, level surface.
In order to uphold protection classifications, access and
cooling, the motor controller/frequency converter must
be positioned as shown in section Mounting distances
for the motor controller/frequency converter [}14].
3.5 Mounting distances for the motor controller/frequency converter
In order to ensure access of cables and cooling of the
motor controller/frequency converter, the distances to
the surroundings must be met.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 15
3.6 Position of motor controller/frequency converter
The motor controller/frequency converter is positioned
so that the ambient temperature is between ÷ 40 °C and
+ 50 °C.
Mount the motor controller/frequency converter as close
to the fan as possible.
Do not extend the supplied 2-meter cable.
However, for fan 1x230 V, a motor cable on 5 m can be
ordered if the 2 m is not sufficient.
The motor controller/frequency converter can be
mounted on a wooden plate fastened to a rafter on the
ceiling.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
16 Technical User Guide
4 Installation guide
4.1 Electrical connection
Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-
fied personnel in compliance with the applicable national and international standard EN 60204-1
and any other EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to facilitate
voltage-free work on the electrical equipment. The power supply isolator is not included.
4.1.1 Disclaimer at retrofitting fans
In the case of retrofitting fans in an existing house, regardless of ON/OFF fans, LPC fans or frequency convert-
ers SKOV recommends that a local expert is involved in checking the electrical installations. The focus should
be on cable dimensions, overload protections, local transformers, etc. It is of outmost importance to take the fan
specifications into account and, at the same time, ensure that local requirements are fulfilled.
4.1.2 Mains supply dimensioning regarding harmonic distortion
LPC motor controllers and frequency converters function like any other electronic power converter by converting
AC to DC. As this conversion produces a non-sinusoidal current, the mains supply for the controller is affected
by harmonic distortion.
The electrician or the user of the equipment must ensure, possibly through contact with the supply company,
that the equipment is connected to a properly sized mains supply.
4.1.3 Cabling in the exhaust unit
Drill a hole in the exhaust unit duct for the fan cable and
pull it along a support to the same side as the motor con-
troller/frequency converter.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 17
4.1.4 Cabling into the motor controller/frequency converter
In order to prevent water from running into the motor
controller/frequency converter via cables and screwed
connections, the cabling must be carried out so that it
can stand water around the cable in the gasket of the
screwed connection.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
18 Technical User Guide
4.2 Connection in the LPC motor controller/frequency converter
1Motor connection terminals (U, V, W, PE)
2Connection terminals for braking resistor (not used)
3Connector for optional module
4Terminal block for programming interface
5RJ12 programming connector (2 x slave / 1 x master)
63-point strain relief for modbus cable
7Power supply terminals for 1-phase (L, N, PE) and 3-phase (L1, L2, L3, N, PE)
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
Technical User Guide 19
4.2.1 Terminals for power supply
Power supply 3 x 400 V / 3 x 230 V.
Power supply 1 x 230 V.
DA 600 LPC A • DA 600 A • ECT 632-6 • DCT 632-6
20 Technical User Guide
4.2.2 Terminals for supply of the fan motor
Remember to strip the cable so that the protective shield
from the fan can be connected to the motor controller
during mounting under the rail.
Connection from motor controller to fan motor.
4.2.3 Signal terminals
Not in use
Not in use
Ground
Not in use
Signal from controller
Ground
10-0 V = open
0-10 V = GND (Short-circuit connection between terminal 7 and
GND)
Stop = open
Start = GND (Short-circuit connection between terminal 8 and
GND)
Not in use
Ground
/