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2018.08.17 • 611781
Software version 6.0
DOL 534 • DOL 539
Climate Controller
Technical Manual
English: For other language variants of this document we refer to:
Español: Para otras variantes del idioma de este documento, visite:
Français: Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1017 http://docs.skov.com/1018
DOL 534 • DOL 539
Program Version
The product described in this manual holds software. This manual corresponds to:
• Software version 6.0
It was released in 2018.
Product and Documentation Changes
SKOV A/S reserve the right to change this manual and the product described herein without further notice. In
case of doubt, please contact SKOV A/S.
Date of change appears from the front and the back page.
IMPORTANT
NOTES CONCERNING THE ALARM SYSTEM
Where climatic control is used in livestock buildings, breakdowns, malfunctions or faulty settings may cause
substantial damage and financial losses. It is therefore essential to install a separate, independent alarm
system, which monitors the house concurrently with the climate controller. According to EU directives
98/58/EU an alarm system must be installed in any house that is mechanically ventilated.
Please note that the product liability clause of SKOV A/S' general terms and conditions of sale and delivery
specifies that an alarm system must be installed.
In case of misoperation or improper use, ventilation systems can result in production loss or
cause loss of lives among animals.
SKOV A/S recommend that ventilation systems should be mounted, operated and serviced only
by trained staff and that a separate emergency opening unit and an alarm system be installed as
well as maintained and tested at regular intervals, according to SKOV A/S’s terms and
conditions of sale and delivery.
Qualified personnel must perform installation, service and fault-finding of all electrical
equipment in accordance with the applicable national and international standard EN 60204-1 and
any other EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to
facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power
supply isolator.
Note
• All rights reserved. No part of this manual may be reproduced in any manner whatsoever without
the express written permission of SKOV A/S in each case.
• SKOV A/S have made reasonable efforts to ensure the accuracy of the information contained in
this manual. Should any mistakes or imprecise information occur in spite of this, SKOV A/S would
appreciate being notified thereof.
• Irrespective of the above, SKOV A/S shall not have any liability with respect to loss or damage
caused or alleged to be caused by reliance on any information contained herein.
• Copyright 2018 by SKOV A/S.
4 Technical Manual
DOL 534 • DOL 539
PRODUCT DESCRIPTION ........................................................................................... 7
PROCEDURE .......................................................................................................... 7
INSTALLATION GUIDE ............................................................................................... 8
1 Technical Menus ...................................................................................................... 8
1.1 Selecting Components ....................................................................................................... 9
1.1.1 Menu for Installation .............................................................................................................................. 10
1.1.2 One- and Two-Zone Control ................................................................................................................. 16
1.1.3 Air Intake ............................................................................................................................................... 16
1.1.4 Air outlet ................................................................................................................................................ 18
1.1.5 Active Functions when the Control Fails ............................................................................................... 26
1.1.6 Slave Relays ......................................................................................................................................... 26
1.1.7 De-icing of Air Inlet ................................................................................................................................ 27
1.1.8 Heating .................................................................................................................................................. 28
1.2 Connecting Components .................................................................................................. 29
1.2.1 Menu for Show Connection ................................................................................................................... 29
1.2.2 Manual I/O Allocation ............................................................................................................................ 30
2 Adjustment ..............................................................................................................31
2.1 Menu for Adjustment ........................................................................................................ 31
2.2 Climate ............................................................................................................................... 32
2.2.1 Setting of Batch Start in......................................................................................................................... 33
2.3 Reference Settings ............................................................................................................ 33
2.4 Units of Measurement ....................................................................................................... 33
2.5 Show week number ........................................................................................................... 33
3 Calibration ...............................................................................................................34
3.1 Calibrating the Air Inlet and Air Outlet ............................................................................ 36
3.1.1 Winch Motor without Feedback ............................................................................................................. 36
3.2 Calibrating the Climate Sensors ...................................................................................... 37
3.2.1 Calibrating the Weather Station ............................................................................................................ 37
3.2.2 Setting of Offset to CO2-sensor ............................................................................................................. 38
3.2.3 Calibration of NH3 sensor ..................................................................................................................... 38
4 Service Information ................................................................................................39
5 Testing .....................................................................................................................40
5.1 Testing Basic Components .............................................................................................. 40
5.1.1 Testing the Inside Temperature and Air Humidity Sensors .................................................................. 40
5.1.2 Testing the Auxiliary Sensor ................................................................................................................. 40
5.1.3 Testing the Alarm .................................................................................................................................. 40
5.1.4 Testing the DOL 278 Emergency Opening Unit .................................................................................... 40
5.2 Testing Optional Components: Manual Control ............................................................. 41
5.2.1 Testing Climate Functions ..................................................................................................................... 43
5.2.2 Emergency Air Inlet ............................................................................................................................... 46
5.2.3 Testing Network Connection ................................................................................................................. 46
Technical Manual 5
DOL 534 • DOL 539
6 Setting the System..................................................................................................47
6.1 Climate ............................................................................................................................... 49
6.1.1 Setting Exhaustion (MultiStep) .............................................................................................................. 49
6.1.2 Setting of Fan ........................................................................................................................................ 50
6.1.3 Setting of Outside Temperature Limit ................................................................................................... 52
6.1.4 Setting of Room heaters and Stand Alone Heaters .............................................................................. 52
6.1.5 Setting of Side Cooling .......................................................................................................................... 53
6.1.6 Set-up of Tunnel Cooling....................................................................................................................... 53
6.1.7 Setting of Day and Night Adjustment .................................................................................................... 53
6.2 Network Settings ............................................................................................................... 54
6.3 Backup ............................................................................................................................... 55
6.3.1 Backup historical data ........................................................................................................................... 56
6.4 UTC time ............................................................................................................................ 56
6.5 Display ............................................................................................................................... 57
7 USB Stick .................................................................................................................57
7.1 Updating Software ............................................................................................................ 59
7.1.1 Preparing for a Software Update ........................................................................................................... 59
7.1.2 Carrying out the Software Update ......................................................................................................... 60
7.1.3 Check after a Software Update ............................................................................................................. 61
8 Memory ....................................................................................................................62
8.1 Error Log ........................................................................................................................... 62
8.2 Operation Log ................................................................................................................... 62
9 Control Parameters.................................................................................................63
9.1 Menu for Control Parameters ........................................................................................... 63
9.1.1 Cycle Time ............................................................................................................................................ 66
9.1.2 Tunnel Cooling ...................................................................................................................................... 66
9.1.3 Humidification ........................................................................................................................................ 67
10 Adjustment of Pressure .........................................................................................68
10.1 Menu for Adjust Negative Pressure ................................................................................. 68
10.1.1 Set-up of Pressure Curves .................................................................................................................... 71
10.1.2 Set-up of Pressure Curves on Heat Recovery Units ............................................................................. 74
10.1.3 Setting Change Between Roof and Side Mode .................................................................................... 76
10.1.4 Setting of Minimum Air Inlet .................................................................................................................. 76
10.1.5 Synchronization of Room Heating and Air Inlet Cycle Time ................................................................. 77
10.1.6 Activation of cycle time at tunnel ventilation.......................................................................................... 77
10.1.7 Adjusting the Active Pressure ............................................................................................................... 77
10.1.8 Negative Pressure at Free Range ......................................................................................................... 77
11 Adjustment of Stepless Unit ..................................................................................78
12 Adjustment of Shutter and Fan in the Heat Recovery Unit .................................79
13 Resetting data .........................................................................................................79
14 Password .................................................................................................................80
15 Remote control via FarmOnline Service Access .................................................80
6 Technical Manual
DOL 534 • DOL 539
TROUBLESHOOTING GUIDE ................................................................................... 81
15.1 Table for Temperature Sensor Control ............................................................................ 82
15.1.1 DOL 114 Temperature Sensor Control ................................................................................................. 82
15.1.2 DOL 12 Temperature Sensor Control ................................................................................................... 82
TECHNICAL DATA .................................................................................................... 83
16 Dimensioned Sketch...............................................................................................84
APPENDIX .................................................................................................................. 85
17 Variant Overview .....................................................................................................85
Technical Manual 7
DOL 534 • DOL 539
PRODUCT DESCRIPTION
This technical manual deals with the installation of the DOL 53X controller and is primarily aimed at
electricians who are to mount, install and test the controller.
A certified electrician must carry out the installation in accordance with applicable national rules and in Europe
in accordance with applicable EU rules.
Note that electrical equipment may not be opened without removing the supply voltage and that service and
troubleshooting may be carried out only by competent staff.
The manual covers several variants of DOL 53X and can thus contain sections that are not relevant for the
current climate controller. See section 17 for a summary of the functionality of the individual variants.
PROCEDURE
1. Mounting
□ Climate controller
□ Emergency opening
□ Climate sensors
2. Installation
□ Connect cables according to the wiring diagram for the emergency opening of the system
□ Set voltage in the controller
□ Connect mains voltage to the controller
□ Select components in the Installation menu of the controller
□ Connect the individual components by means of the Show connection menu of the controller and the
wiring diagrams
□ Set up user fronts
□ Adjust the system (e.g. selection of operation form)
□ Test the system
3. Startup
□ Setting and calibration
8 Technical Manual
DOL 534 • DOL 539
INSTALLATION GUIDE
1 Technical Menus
Main menu
Submenu
Technical
Setup
Installation
Adjustment
Show connection
Manual I/O-allocation
Calibration
Climate
Service information
Software Information
CPU-module
Main I/O
General I/O
Manual/auto
Manual
Climate
Alarm relay status
Service
Settings
UBS-stick
Memory
Control parameters
Adjust negative pressure
Adjust stepless
Adjust tunnel stepless
Heat recovery unit
Advanced control parameters
Reset
Use password
Software and Data Terms
Front view
configuration
Configure front view
Load default front views
LPV 1 zone
LPV 2 zone
Breeder
CT 1 zone broiler
CT 2 zone broiler
Tunnel
Reset front view
Software version
Table 1: Outline of technical menus
Technical Manual 9
DOL 534 • DOL 539
1.1 Selecting Components
Select components in the DOL 53X installation menu (Technical/
Setup/ Installation).
It is not possible to select more components than there is
available I/O for.
You must therefore be aware of whether the climate controller
accepts your wish to connect a component.
If missing I/O, you can:
• move some of the installed components (see also section
1.2.2).
• uninstall components.
• install extra I/O modules (if available).
While functions are selected in the Installation and Show
connections setup menus, all alarms will be delayed. Thus, no
alarms will be generated until 2 minutes after the last change in
the installation menu.
This is indicated as info in the alarm menu for as long as the
delay is active.
This does not apply to alarms from CAN bus communication (I/O
modules).
10 Technical Manual
DOL 534 • DOL 539
1.1.1 Menu for Installation
Dependent on the variant of the climate controller, the menu Installation will include the following
functionality.
Installation
I/O modules
Main I/O configuration
0-10 V in/out 11 in/ 2 out
9 in/ 4 out
7 in/6 out
Connected Yes/No
Add. I/O-modules
Add. I/O module None
Type 3, 10RL 8AI 8AO
Type 15, 10RL 8AI 8AO
DOL 100 water 8I box
DOL 100 water 16I box
DOL 100 digital 8I box
DOL 100 digital 16I box
Address 1
Connected
Yes/No
Silovejemoduler
Vejemodul Ingen
DOL 199, 1 Silo
DOL 199. 2 Silo
DOL 199, 3 Silo
DOL 199, 4 Silo
Adresse 1
Tilsluttet Ja/Nej
CAN-protokol
Classic
CANOpen
Climate
Zone mode
1 zone
2 zones
Sensors
Temp. sensor
1-8
Temp. sensor type
Outside
Inside DOL 12/ DOL 114
Tunnel cooling sensor
Humidity sensor
1-2
Outside humidity sensor
Yes/No
Pressure sensor
Yes/No
Pressure control - Side
Yes/No
Pressure control - Tunnel
Yes/No
Pressure control
Yes/No
CO2-sensor
Yes/No
NH3 sensor
Yes/No
Weather station
None
DOL 58 weather sensor
Weather station
Auxiliary sensors
Aux. sensor type
CO2 sensor
Pressure sensor
NH3 sensor
O2 sensor
Temperature sensor
Humidity sensor
Air speed sensor
Wind direction sensor
Technical Manual 11
DOL 534 • DOL 539
Installation
1 zone setup
Air inlet
Side inlet)
Side inlet
None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Roof inlet
Roof inlet
Roof inlet fan
Roof recirculation fan
Tunnel inlet
Tunnel inlet
None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Manual tunnel input
Yes
No
Air outlet
Side outlet
Stepless
Air outlet
None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Speed control
None
Internal
0-10 V
0-10 V + stop relay
Dynamic Air stepless
Number of air outlets
Number of sensors
Speed control
Power supply
200 V
210 V
220 V
232 V
240 V
250 V
Stop ventilator
5.0 V
Maximum speed
5.0 V
Number of side
MultiStep
MultiStep-system
MultiStep system
Standard
Dynamic MultiStep
FreeRange
0-10V output
Low speed
5.0 V
Hight speed
0.0 V
MultiStep ON-OFF control
Low - high
Low
High
Flap control side
MS
MultiStep
Motor
Air
Fans active at
power failure
MultiStep
Yes/No
Tunnel
outlet
Stepless tunnel
Tunnel outlet
None
Relay with feedback
Relay without feedback
12 Technical Manual
DOL 534 • DOL 539
Installation
0-10V with feedback
0-10V without feedback
Speed control
None
Internal
0-10 V
0-10 V + stop relay
Speed control
Power supply
200 V
210 V
220 V
230 V
240 V
250 V
Stop ventilation 5.0 V
Maximum speed 5.0 V
Number of tunnel
Multistep
MultiStep tunnel
system
MultiStep tunnel system
Standard
Dynamic MultiStep
0-10V output
Low speed
High speed
MultiStep tunnel ON-OFF control
Low - high
Low
High
Flap control tunnel MS
Motor
Air
Fans active at power failure
Yes/No
Dynamic
MultiStep
Surveillance
signal
Yes/No
2 zone setup
Air inlet
Front inlet/
Rear inlet
Inlet
None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Tunnel inlet
Tunnel inlet
None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Manual tunnel inlet
Yes
No
Air outlet
Front outlet/
Rear outlet
Stepless
Air outlet None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Speed control None
Internal
0-10 V
0-10 V + stop relay
Technical Manual 13
DOL 534 • DOL 539
Installation
Dynamic Air stepless
No of outlets
No. of sensors
Speed control
Power supply 200 V
210 V
220 V
232 V
240 V
250 V
Stop fan 5.0 V
Full speed 5.0 V
No. of MultiStep
Flap control tunnel Multistep
Multistep Motor
Air
Fans active at power failure
Multistep Yes/No
MultiStep-system
MultiStep-system
Standard
Dynamic MultiStep
(Dynamic
MultiStep)
Low speed
5.0 V
High speed
0.0 V
Multistep ON-OFF control
Low-high
Low
High
Tunnel outlet
Outlet
Tunnel outlet None
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Speed control
Power supply 200 V
210 V
220 V
230 V
240 V
250 V
Stop ventilation 5.0 V
Maximum speed 5.0 V
Number of Tunnel MultiStep
MultiStep tunnel system
Standard
Dynamic MultiStep
Low speed
5.0 V
High speed
0.0 V
MultiStep tunnel ON-OFF control
Low-high
Low
High
Flap control tunnel MultiStep
Yes/No
Fans active at power failure
Yes/No
Heat recovery unit
Heat recovery unit
Yes/No
Inlet flap
No
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
14 Technical Manual
DOL 534 • DOL 539
Installation
Inlet fan
No
Internal
0-10V
0-10V w/ stop relay
Outlet flap
No
Relay with feedback
Relay without feedback
0-10V with feedback
0-10V without feedback
Outlet fan
No
Internal
0-10V
0-10V w/ stop relay
Inlet temperature sensor
Yes/No
Inlet temperature sensor
type
DOL 12
DOL 114
Anti-ice temperature
sensor
Yes/No
Anti-ice temperature
sensor type
DOL 12
DOL 114
Anti-ice heater
Yes/No
Cleaning
Yes/No
Emergency opening
278T
Yes/No
(1 zone)
Emergency inlet
Yes/No
(2 zones)
Emergency inlet Front/Rear Yes/No
House heaters
Heat controlled by own
sensor
ON/OFF
Number of heater
1-zone:
Individual: 0-2
Common: 0-6
2-zone:
Individual:
(0-2 front/ 0-2 rear)
Common:
(0-4 front/ 0-4 rear)
Heater 1-2 type
None/ Relay/ 0-10V
Heater slave relay 1-2
Yes/No
Stir fan
No. of house heaters installed
Stir fan
0- 4 (2 front/2 rear)
Stand-alone heaters
No. of stand-alone heaters
0-4 (2 front/ 2 rear)
Heater 1-4 type
None/ Relay/ 0-10V
Heater slave relay 1-4
Yes/No
Side cooling
Side cooling
None/ 1/ 2/ 3 relay (front/rear)
Cooling slave relay 1-3
Yes/No
Active at failure
Yes/No
(not LPV)
Tunnel cooling
No. of tunnel cooling
sensors installed
Cooling controlled by:
Tunnel cooling sensor
Tunnel temperature
Technical Manual 15
DOL 534 • DOL 539
Installation
Temperature sensor
Tunnel cooling
0-6 relays
Frequency control
Yes/No
Bleed off (Pad rinsing)
valve
Yes/No
Tunnel cooling slave
Yes/No
Humidification
Humidification on side cooling
relay 1-2
Yes/No
Humidification
None /1 relay
Soaking
None/ 1 relay
Common cooling pump
Cooling pump relay
None/ 1 relay
Use for side cooling
Yes/No
Use for tunnel cooling
Yes/No
Use for humidification
Yes/No
Use for soaking
Yes/No
Inlet de-ice
None
Cycle time
Stop flaps
Only open
Catching
Not installed
Menu button
Key
Catching light
No
Yes, with relay
Energy Monitoring
Energy meter 1-2
Energy meter installed
Yes/No
Pulses per kWh
Table 2: Outline of installation menu
16 Technical Manual
DOL 534 • DOL 539
1.1.2 One- and Two-Zone Control
The livestock house can be controlled as two separate zones: front and rear. Thus, the following functions must
be set up separately for each zone: Temperature and humidity sensor, air intake, air outlet, emergency opening,
heating, air circulator, stand-alone heating and high-pressure cooling.
1.1.3 Air Intake
DOL 53X includes three different types of air intake:
Roof inlet Air inlet in the roof which regulates via a flap, a fan and a recirculation fan.
Side inlet Wall inlets are regulated by a winch motor.
Tunnel inlet: Tunnel openings are regulated by a winch motor.
The function Manual tunnel input enables the connection of a change-over switch so
the change to/from side mode to tunnel ventilation can be carried out manually.
A combination of the three types of air intake roof, side and tunnel makes it possible to accommodate an
increasing ventilation requirement by automatic change of ventilation mode from Roof to Side and finally to
Tunnel.
1.1.3.1 Zone controlled Air Inlets
In a one-zone livestock house, each of up to six air inlets can be regulated as a separate inlet zone. In each air
inlet zone, the shutter position of the wall inlets can thus be regulated separately according to a given excess or
too low temperature in the zone.
Figure 1: Outline of livestock house with zone-regulated air intake.
Activate the function in the menu Technical/ Setup/ Adjustment/
Climate/ Zone setup.
The function is only available when several temperature sensors
are installed.
The installed temperature sensors are associated with an air inlet
zone. If there are several sensors in a zone, DOL 53X calculates
an average temperature according to which it will control.
Zone 1
Zone 2
Zone 3
Zone 5
Zone 6
Zone 4
Technical Manual 17
DOL 534 • DOL 539
The menu Climate / Ventilation / Zone controlled inlet
When the zone temperature deviates from Temperature
setpoint (+ or -), DOL 53X adjusts the shutter position.
Example 1: Zone controlled inlet
Ventilation requirement: 20 %
Temperature setpoint 22 °C
Temp. deviation 1 °C
Inlet correction factor 10 %
Pressure curve
Ventilation
0
1
8
16
20
28
50
60
90
100
Flap position
0
5
10
15
27
33
50
60
90
100
Temp. sensor zone 4 measures 21.5° C.
This equals a deviation of 0.5° C from Temperature setpoint (22 - 21,5 = 0,5 °C).
0.5° C equals 50% of Deviation temp.
This results in a correction of 50% of Inlet correction factor = 0.5 x 10% = 5%
Since it is a too low temperature, the current flap opening (27%) is reduced by 5% = 22% flap opening.
18 Technical Manual
DOL 534 • DOL 539
1.1.4 Air outlet
1.1.4.1 Speed control
1.1.4.1.1 Internal speed control
When using internal speed control, it is necessary to enter the typical voltage of the mains supply to obtain
correct control of the fan. Measure the voltage with a volt meter or contact an electrician, if necessary.
Display reading
Functional explanation
Mains supply 200-250 V
Enter the typical power supply of the mains to obtain correct control of the fan.
1.1.4.1.2 0-10 V speed control
When the fan is controlled by a 0 – 10 V speed control, voltages must be set corresponding to the fan stopped
and the fan running at full speed. The settings will depend on the type of speed control used.
Display reading
Functional explanation
Stop fan 0.0 V
The voltage at 0% fan rotation.
Full speed 10.0 V
The voltage at 100 % fan rotation
Note that the factory setting for both menu items is 5.0 V. The climate controller will send an alarm if the
settings are not adjusted.
1.1.4.2 Dynamic MultiStep
See section 6.1.1 for a general description of MultiStep.
Dynamic MultiStep makes it possible to reduce power consumption for the fans in the MultiStep system. The
fans can run as stepless in two areas (Low speed and High speed) and will run for as long as possible in the low
area.
When the need for ventilation is low, ventilation is carried out in the same way as for a Multistep system, but
fan performance will be limited so that the fan will only perform a percentage of its maximum capacity.
All chimneys set up to run in the low area of the Dynamic MultiStep system must be able to run at reduced
capacity.
When a high degree of ventilation is required, the fan output varies steplessly from low to full speed and the
flaps are fully open.
0-10 V output
The 0-10 V output makes it possible to run at low speeds on the
fan, and from here to run the fan steplessly up to full speed.
Technical Manual 19
DOL 534 • DOL 539
Low speed and Full speed
When a fan with a 0-10 V output has been selected, set a voltage
corresponding to a stopped fan and a fan running at low and full
speed.
Note that most fan types have been stopped at 10 V.
Depending on the type of fan that is selected, at low speed the
voltage is set for 4-6 volts.
For each MultiStep, set whether it is to be active when the Dynamic
MultiStep system is running at high speed, low speed or at both.
20 Technical Manual
DOL 534 • DOL 539
Ventilation sequence
Low regulation High regulation
House ventilation system
One stepless unit
Two MultiStep units
Outputs
Low
High
Stepless unit
8.5
13
MultiStep 1
8.5
13
Multistep 2
17
26
Nominal
52
Method of operation
Shutter in stepless unit
The stepless ventilation sequence is achieved by
opening and closing the flap.
Fan in stepless unit
The stepless fan runs as long as possible at low speed.
Stepless ON/OFF
0-10V control signal for fan in stepless ON/OFF.
Max. output in per cent at low regulation and high
regulation.
Figure 2: Description of principle of the Dynamic MultiStep system
MS1 MS2MS2
ON 60 60-100
MS1 MS1 + 2MS2 MS1
60%
100%
100%
60%
MS1
MS1
MS2 MS2
MS1 MS2MS2
ON 60 60-100
MS1 MS1 + 2MS2 MS1
60%
100%
100%
60%
MS1
MS1
MS2 MS2
/
