Skov DOL 539 Technical Manual

2018.08.17 • 611781

Software version 6.0

DOL 534 • DOL 539

Climate Controller

Technical Manual

English: For other language variants of this document we refer to:

Español: Para otras variantes del idioma de este documento, visite:

Français: Pour les versions dans d'autres langues de ce document veuillez consulter:

http://docs.skov.com/1017 http://docs.skov.com/1018

DOL 534 • DOL 539

Program Version

The product described in this manual holds software. This manual corresponds to:

• Software version 6.0

It was released in 2018.

Product and Documentation Changes

SKOV A/S reserve the right to change this manual and the product described herein without further notice. In

case of doubt, please contact SKOV A/S.

Date of change appears from the front and the back page.

IMPORTANT

NOTES CONCERNING THE ALARM SYSTEM

Where climatic control is used in livestock buildings, breakdowns, malfunctions or faulty settings may cause

substantial damage and financial losses. It is therefore essential to install a separate, independent alarm

system, which monitors the house concurrently with the climate controller. According to EU directives

98/58/EU an alarm system must be installed in any house that is mechanically ventilated.

Please note that the product liability clause of SKOV A/S' general terms and conditions of sale and delivery

specifies that an alarm system must be installed.

In case of misoperation or improper use, ventilation systems can result in production loss or

cause loss of lives among animals.

SKOV A/S recommend that ventilation systems should be mounted, operated and serviced only

by trained staff and that a separate emergency opening unit and an alarm system be installed as

well as maintained and tested at regular intervals, according to SKOV A/S’s terms and

conditions of sale and delivery.

Qualified personnel must perform installation, service and fault-finding of all electrical

equipment in accordance with the applicable national and international standard EN 60204-1 and

any other EU standards that are applicable in Europe.

The installation of a power supply isolator is required for each motor and power supply to

facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power

supply isolator.

Note

the express written permission of SKOV A/S in each case.

• SKOV A/S have made reasonable efforts to ensure the accuracy of the information contained in

this manual. Should any mistakes or imprecise information occur in spite of this, SKOV A/S would

appreciate being notified thereof.

• Irrespective of the above, SKOV A/S shall not have any liability with respect to loss or damage

caused or alleged to be caused by reliance on any information contained herein.

4 Technical Manual

DOL 534 • DOL 539

PRODUCT DESCRIPTION ........................................................................................... 7

PROCEDURE .......................................................................................................... 7

INSTALLATION GUIDE ............................................................................................... 8

1 Technical Menus ...................................................................................................... 8

1.1 Selecting Components ....................................................................................................... 9

1.1.1 Menu for Installation .............................................................................................................................. 10

1.1.2 One- and Two-Zone Control ................................................................................................................. 16

1.1.3 Air Intake ............................................................................................................................................... 16

1.1.4 Air outlet ................................................................................................................................................ 18

1.1.5 Active Functions when the Control Fails ............................................................................................... 26

1.1.6 Slave Relays ......................................................................................................................................... 26

1.1.7 De-icing of Air Inlet ................................................................................................................................ 27

1.1.8 Heating .................................................................................................................................................. 28

1.2 Connecting Components .................................................................................................. 29

1.2.1 Menu for Show Connection ................................................................................................................... 29

1.2.2 Manual I/O Allocation ............................................................................................................................ 30

2 Adjustment ..............................................................................................................31

2.1 Menu for Adjustment ........................................................................................................ 31

2.2 Climate ............................................................................................................................... 32

2.2.1 Setting of Batch Start in......................................................................................................................... 33

2.3 Reference Settings ............................................................................................................ 33

2.4 Units of Measurement ....................................................................................................... 33

2.5 Show week number ........................................................................................................... 33

3 Calibration ...............................................................................................................34

3.1 Calibrating the Air Inlet and Air Outlet ............................................................................ 36

3.1.1 Winch Motor without Feedback ............................................................................................................. 36

3.2 Calibrating the Climate Sensors ...................................................................................... 37

3.2.1 Calibrating the Weather Station ............................................................................................................ 37

3.2.2 Setting of Offset to CO2-sensor ............................................................................................................. 38

3.2.3 Calibration of NH3 sensor ..................................................................................................................... 38

4 Service Information ................................................................................................39

5 Testing .....................................................................................................................40

5.1 Testing Basic Components .............................................................................................. 40

5.1.1 Testing the Inside Temperature and Air Humidity Sensors .................................................................. 40

5.1.2 Testing the Auxiliary Sensor ................................................................................................................. 40

5.1.3 Testing the Alarm .................................................................................................................................. 40

5.1.4 Testing the DOL 278 Emergency Opening Unit .................................................................................... 40

5.2 Testing Optional Components: Manual Control ............................................................. 41

5.2.1 Testing Climate Functions ..................................................................................................................... 43

5.2.2 Emergency Air Inlet ............................................................................................................................... 46

5.2.3 Testing Network Connection ................................................................................................................. 46

Technical Manual 5

DOL 534 • DOL 539

6 Setting the System..................................................................................................47

6.1 Climate ............................................................................................................................... 49

6.1.1 Setting Exhaustion (MultiStep) .............................................................................................................. 49

6.1.2 Setting of Fan ........................................................................................................................................ 50

6.1.3 Setting of Outside Temperature Limit ................................................................................................... 52

6.1.4 Setting of Room heaters and Stand Alone Heaters .............................................................................. 52

6.1.5 Setting of Side Cooling .......................................................................................................................... 53

6.1.6 Set-up of Tunnel Cooling....................................................................................................................... 53

6.1.7 Setting of Day and Night Adjustment .................................................................................................... 53

6.2 Network Settings ............................................................................................................... 54

6.3 Backup ............................................................................................................................... 55

6.3.1 Backup historical data ........................................................................................................................... 56

6.4 UTC time ............................................................................................................................ 56

6.5 Display ............................................................................................................................... 57

7 USB Stick .................................................................................................................57

7.1 Updating Software ............................................................................................................ 59

7.1.1 Preparing for a Software Update ........................................................................................................... 59

7.1.2 Carrying out the Software Update ......................................................................................................... 60

7.1.3 Check after a Software Update ............................................................................................................. 61

8 Memory ....................................................................................................................62

8.1 Error Log ........................................................................................................................... 62

8.2 Operation Log ................................................................................................................... 62

9 Control Parameters.................................................................................................63

9.1 Menu for Control Parameters ........................................................................................... 63

9.1.1 Cycle Time ............................................................................................................................................ 66

9.1.2 Tunnel Cooling ...................................................................................................................................... 66

9.1.3 Humidification ........................................................................................................................................ 67

10 Adjustment of Pressure .........................................................................................68

10.1 Menu for Adjust Negative Pressure ................................................................................. 68

10.1.1 Set-up of Pressure Curves .................................................................................................................... 71

10.1.2 Set-up of Pressure Curves on Heat Recovery Units ............................................................................. 74

10.1.3 Setting Change Between Roof and Side Mode .................................................................................... 76

10.1.4 Setting of Minimum Air Inlet .................................................................................................................. 76

10.1.5 Synchronization of Room Heating and Air Inlet Cycle Time ................................................................. 77

10.1.6 Activation of cycle time at tunnel ventilation.......................................................................................... 77

10.1.7 Adjusting the Active Pressure ............................................................................................................... 77

10.1.8 Negative Pressure at Free Range ......................................................................................................... 77

11 Adjustment of Stepless Unit ..................................................................................78

12 Adjustment of Shutter and Fan in the Heat Recovery Unit .................................79

13 Resetting data .........................................................................................................79

14 Password .................................................................................................................80

15 Remote control via FarmOnline Service Access .................................................80

6 Technical Manual

DOL 534 • DOL 539

TROUBLESHOOTING GUIDE ................................................................................... 81

15.1 Table for Temperature Sensor Control ............................................................................ 82

15.1.1 DOL 114 Temperature Sensor Control ................................................................................................. 82

15.1.2 DOL 12 Temperature Sensor Control ................................................................................................... 82

TECHNICAL DATA .................................................................................................... 83

16 Dimensioned Sketch...............................................................................................84

APPENDIX .................................................................................................................. 85

17 Variant Overview .....................................................................................................85

Technical Manual 7

DOL 534 • DOL 539

PRODUCT DESCRIPTION

This technical manual deals with the installation of the DOL 53X controller and is primarily aimed at

electricians who are to mount, install and test the controller.

A certified electrician must carry out the installation in accordance with applicable national rules and in Europe

in accordance with applicable EU rules.

Note that electrical equipment may not be opened without removing the supply voltage and that service and

troubleshooting may be carried out only by competent staff.

The manual covers several variants of DOL 53X and can thus contain sections that are not relevant for the

current climate controller. See section 17 for a summary of the functionality of the individual variants.

PROCEDURE

1. Mounting

□ Climate controller

□ Emergency opening

□ Climate sensors

2. Installation

□ Connect cables according to the wiring diagram for the emergency opening of the system

□ Set voltage in the controller

□ Connect mains voltage to the controller

□ Select components in the Installation menu of the controller

□ Connect the individual components by means of the Show connection menu of the controller and the

wiring diagrams

□ Set up user fronts

□ Adjust the system (e.g. selection of operation form)

□ Test the system

3. Startup

□ Setting and calibration

8 Technical Manual

DOL 534 • DOL 539

INSTALLATION GUIDE

1 Technical Menus

Main menu

Submenu

Technical

Setup

Installation

Adjustment

Show connection

Manual I/O-allocation

Calibration

Climate

Service information

Software Information

CPU-module

Main I/O

General I/O

Manual/auto

Manual

Climate

Alarm relay status

Service

Settings

UBS-stick

Memory

Control parameters

Adjust negative pressure

Adjust stepless

Adjust tunnel stepless

Heat recovery unit

Advanced control parameters

Reset

Use password

Software and Data Terms

Front view

configuration

Configure front view

Load default front views

LPV 1 zone

LPV 2 zone

Breeder

CT 1 zone broiler

CT 2 zone broiler

Tunnel

Reset front view

Software version

Table 1: Outline of technical menus

Technical Manual 9

DOL 534 • DOL 539

1.1 Selecting Components

Select components in the DOL 53X installation menu (Technical/

Setup/ Installation).

It is not possible to select more components than there is

available I/O for.

You must therefore be aware of whether the climate controller

accepts your wish to connect a component.

If missing I/O, you can:

• move some of the installed components (see also section

1.2.2).

• uninstall components.

• install extra I/O modules (if available).

While functions are selected in the Installation and Show

connections setup menus, all alarms will be delayed. Thus, no

alarms will be generated until 2 minutes after the last change in

the installation menu.

This is indicated as info in the alarm menu for as long as the

delay is active.

This does not apply to alarms from CAN bus communication (I/O

modules).

10 Technical Manual

DOL 534 • DOL 539

1.1.1 Menu for Installation

Dependent on the variant of the climate controller, the menu Installation will include the following

functionality.

Installation

I/O modules

Main I/O configuration

0-10 V in/out 11 in/ 2 out

9 in/ 4 out

7 in/6 out

Connected Yes/No

Add. I/O-modules

Add. I/O module None

Type 3, 10RL 8AI 8AO

Type 15, 10RL 8AI 8AO

DOL 100 water 8I box

DOL 100 water 16I box

DOL 100 digital 8I box

DOL 100 digital 16I box

Address 1

Connected

Yes/No

Silovejemoduler

Vejemodul Ingen

DOL 199, 1 Silo

DOL 199. 2 Silo

DOL 199, 3 Silo

DOL 199, 4 Silo

Adresse 1

Tilsluttet Ja/Nej

CAN-protokol

Classic

CANOpen

Climate

Zone mode

1 zone

2 zones

Sensors

Temp. sensor

1-8

Temp. sensor type

Outside

Inside DOL 12/ DOL 114

Tunnel cooling sensor

Humidity sensor

1-2

Outside humidity sensor

Yes/No

Pressure sensor

Yes/No

Pressure control - Side

Yes/No

Pressure control - Tunnel

Yes/No

Pressure control

Yes/No

CO2-sensor

Yes/No

NH3 sensor

Yes/No

Weather station

None

DOL 58 weather sensor

Weather station

Auxiliary sensors

Aux. sensor type

CO2 sensor

Pressure sensor

NH3 sensor

O2 sensor

Temperature sensor

Humidity sensor

Air speed sensor

Wind direction sensor

Technical Manual 11

DOL 534 • DOL 539

Installation

1 zone setup

Air inlet

Side inlet)

Side inlet

None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Roof inlet

Roof inlet fan

Roof recirculation fan

Tunnel inlet

None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Manual tunnel input

Yes

No

Air outlet

Side outlet

Stepless

Air outlet

None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Speed control

None

Internal

0-10 V

0-10 V + stop relay

Dynamic Air stepless

Number of air outlets

Number of sensors

Speed control

Power supply

200 V

210 V

220 V

232 V

240 V

250 V

Stop ventilator

5.0 V

Maximum speed

5.0 V

Number of side

MultiStep

MultiStep-system

MultiStep system

Standard

Dynamic MultiStep

FreeRange

0-10V output

Low speed

5.0 V

Hight speed

0.0 V

MultiStep ON-OFF control

Low - high

Low

High

Flap control side

MS

MultiStep

Motor

Air

Fans active at

power failure

MultiStep

Yes/No

Tunnel

outlet

Stepless tunnel

Tunnel outlet

None

Relay with feedback

Relay without feedback

12 Technical Manual

DOL 534 • DOL 539

Installation

0-10V with feedback

0-10V without feedback

Speed control

None

Internal

0-10 V

0-10 V + stop relay

Speed control

Power supply

200 V

210 V

220 V

230 V

240 V

250 V

Stop ventilation 5.0 V

Maximum speed 5.0 V

Number of tunnel

Multistep

MultiStep tunnel

system

MultiStep tunnel system

Standard

Dynamic MultiStep

0-10V output

Low speed

High speed

MultiStep tunnel ON-OFF control

Low - high

Low

High

Flap control tunnel MS

Motor

Air

Fans active at power failure

Yes/No

Dynamic

MultiStep

Surveillance

signal

Yes/No

2 zone setup

Air inlet

Front inlet/

Rear inlet

Inlet

None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Tunnel inlet

None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Manual tunnel inlet

Yes

No

Air outlet

Front outlet/

Rear outlet

Stepless

Air outlet None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Speed control None

Internal

0-10 V

0-10 V + stop relay

Technical Manual 13

DOL 534 • DOL 539

Installation

Dynamic Air stepless

No of outlets

No. of sensors

Speed control

Power supply 200 V

210 V

220 V

232 V

240 V

250 V

Stop fan 5.0 V

Full speed 5.0 V

No. of MultiStep

Flap control tunnel Multistep

Multistep Motor

Air

Fans active at power failure

Multistep Yes/No

MultiStep-system

Standard

Dynamic MultiStep

(Dynamic

MultiStep)

Low speed

5.0 V

High speed

0.0 V

Multistep ON-OFF control

Low-high

Low

High

Tunnel outlet

Outlet

Tunnel outlet None

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Speed control

Power supply 200 V

210 V

220 V

230 V

240 V

250 V

Stop ventilation 5.0 V

Maximum speed 5.0 V

Number of Tunnel MultiStep

MultiStep tunnel system

Standard

Dynamic MultiStep

Low speed

5.0 V

High speed

0.0 V

MultiStep tunnel ON-OFF control

Low-high

Low

High

Flap control tunnel MultiStep

Yes/No

Fans active at power failure

Yes/No

Heat recovery unit

Yes/No

Inlet flap

No

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

14 Technical Manual

DOL 534 • DOL 539

Installation

Inlet fan

No

Internal

0-10V

0-10V w/ stop relay

Outlet flap

No

Relay with feedback

Relay without feedback

0-10V with feedback

0-10V without feedback

Outlet fan

No

Internal

0-10V

0-10V w/ stop relay

Inlet temperature sensor

Yes/No

Inlet temperature sensor

type

DOL 12

DOL 114

Anti-ice temperature

sensor

Yes/No

Anti-ice temperature

sensor type

DOL 12

DOL 114

Anti-ice heater

Yes/No

Cleaning

Yes/No

Emergency opening

278T

Yes/No

(1 zone)

Emergency inlet

Yes/No

(2 zones)

Emergency inlet Front/Rear Yes/No

House heaters

Heat controlled by own

sensor

ON/OFF

Number of heater

1-zone:

Individual: 0-2

Common: 0-6

2-zone:

Individual:

(0-2 front/ 0-2 rear)

Common:

(0-4 front/ 0-4 rear)

Heater 1-2 type

None/ Relay/ 0-10V

Heater slave relay 1-2

Yes/No

Stir fan

No. of house heaters installed

Stir fan

0- 4 (2 front/2 rear)

Stand-alone heaters

No. of stand-alone heaters

0-4 (2 front/ 2 rear)

Heater 1-4 type

None/ Relay/ 0-10V

Heater slave relay 1-4

Yes/No

Side cooling

None/ 1/ 2/ 3 relay (front/rear)

Cooling slave relay 1-3

Yes/No

Active at failure

Yes/No

(not LPV)

Tunnel cooling

No. of tunnel cooling

sensors installed

Cooling controlled by:

Tunnel cooling sensor

Tunnel temperature

Technical Manual 15

DOL 534 • DOL 539

Installation

Temperature sensor

Tunnel cooling

0-6 relays

Frequency control

Yes/No

Bleed off (Pad rinsing)

valve

Yes/No

Tunnel cooling slave

Yes/No

Humidification

Humidification on side cooling

relay 1-2

Yes/No

Humidification

None /1 relay

Soaking

None/ 1 relay

Common cooling pump

Cooling pump relay

None/ 1 relay

Use for side cooling

Yes/No

Use for tunnel cooling

Yes/No

Use for humidification

Yes/No

Use for soaking

Yes/No

Inlet de-ice

None

Cycle time

Stop flaps

Only open

Catching

Not installed

Menu button

Key

Catching light

No

Yes, with relay

Energy Monitoring

Energy meter 1-2

Energy meter installed

Yes/No

Pulses per kWh

Table 2: Outline of installation menu

16 Technical Manual

DOL 534 • DOL 539

1.1.2 One- and Two-Zone Control

The livestock house can be controlled as two separate zones: front and rear. Thus, the following functions must

be set up separately for each zone: Temperature and humidity sensor, air intake, air outlet, emergency opening,

heating, air circulator, stand-alone heating and high-pressure cooling.

1.1.3 Air Intake

DOL 53X includes three different types of air intake:

Roof inlet Air inlet in the roof which regulates via a flap, a fan and a recirculation fan.

Side inlet Wall inlets are regulated by a winch motor.

Tunnel inlet: Tunnel openings are regulated by a winch motor.

The function Manual tunnel input enables the connection of a change-over switch so

the change to/from side mode to tunnel ventilation can be carried out manually.

A combination of the three types of air intake roof, side and tunnel makes it possible to accommodate an

increasing ventilation requirement by automatic change of ventilation mode from Roof to Side and finally to

Tunnel.

1.1.3.1 Zone controlled Air Inlets

In a one-zone livestock house, each of up to six air inlets can be regulated as a separate inlet zone. In each air

inlet zone, the shutter position of the wall inlets can thus be regulated separately according to a given excess or

too low temperature in the zone.

Figure 1: Outline of livestock house with zone-regulated air intake.

Activate the function in the menu Technical/ Setup/ Adjustment/

Climate/ Zone setup.

The function is only available when several temperature sensors

are installed.

The installed temperature sensors are associated with an air inlet

zone. If there are several sensors in a zone, DOL 53X calculates

an average temperature according to which it will control.

Zone 1

Zone 2

Zone 3

Zone 5

Zone 6

Zone 4

Technical Manual 17

DOL 534 • DOL 539

The menu Climate / Ventilation / Zone controlled inlet

When the zone temperature deviates from Temperature

setpoint (+ or -), DOL 53X adjusts the shutter position.

Example 1: Zone controlled inlet

Ventilation requirement: 20 %

Temperature setpoint 22 °C

Temp. deviation 1 °C

Inlet correction factor 10 %

Pressure curve

Ventilation

0

1

8

16

20

28

50

60

90

100

Flap position

0

5

10

15

27

33

50

60

90

100

Temp. sensor zone 4 measures 21.5° C.

This equals a deviation of 0.5° C from Temperature setpoint (22 - 21,5 = 0,5 °C).

0.5° C equals 50% of Deviation temp.

This results in a correction of 50% of Inlet correction factor = 0.5 x 10% = 5%

Since it is a too low temperature, the current flap opening (27%) is reduced by 5% = 22% flap opening.

18 Technical Manual

DOL 534 • DOL 539

1.1.4 Air outlet

1.1.4.1 Speed control

1.1.4.1.1 Internal speed control

When using internal speed control, it is necessary to enter the typical voltage of the mains supply to obtain

correct control of the fan. Measure the voltage with a volt meter or contact an electrician, if necessary.

Display reading

Functional explanation

Mains supply 200-250 V

Enter the typical power supply of the mains to obtain correct control of the fan.

1.1.4.1.2 0-10 V speed control

When the fan is controlled by a 0 – 10 V speed control, voltages must be set corresponding to the fan stopped

and the fan running at full speed. The settings will depend on the type of speed control used.

Display reading

Functional explanation

Stop fan 0.0 V

The voltage at 0% fan rotation.

Full speed 10.0 V

The voltage at 100 % fan rotation

Note that the factory setting for both menu items is 5.0 V. The climate controller will send an alarm if the

settings are not adjusted.

1.1.4.2 Dynamic MultiStep

See section 6.1.1 for a general description of MultiStep.

Dynamic MultiStep makes it possible to reduce power consumption for the fans in the MultiStep system. The

fans can run as stepless in two areas (Low speed and High speed) and will run for as long as possible in the low

area.

When the need for ventilation is low, ventilation is carried out in the same way as for a Multistep system, but

fan performance will be limited so that the fan will only perform a percentage of its maximum capacity.

All chimneys set up to run in the low area of the Dynamic MultiStep system must be able to run at reduced

capacity.

When a high degree of ventilation is required, the fan output varies steplessly from low to full speed and the

flaps are fully open.

0-10 V output

The 0-10 V output makes it possible to run at low speeds on the

fan, and from here to run the fan steplessly up to full speed.

Technical Manual 19

DOL 534 • DOL 539

Low speed and Full speed

When a fan with a 0-10 V output has been selected, set a voltage

corresponding to a stopped fan and a fan running at low and full

speed.

Note that most fan types have been stopped at 10 V.

Depending on the type of fan that is selected, at low speed the

voltage is set for 4-6 volts.

For each MultiStep, set whether it is to be active when the Dynamic

MultiStep system is running at high speed, low speed or at both.

20 Technical Manual

DOL 534 • DOL 539

Ventilation sequence

Low regulation High regulation

House ventilation system

One stepless unit

Two MultiStep units

Outputs

Low

High

Stepless unit

8.5

13

MultiStep 1

8.5

13

Multistep 2

17

26

Nominal

52

Method of operation

Shutter in stepless unit

The stepless ventilation sequence is achieved by

opening and closing the flap.

Fan in stepless unit

The stepless fan runs as long as possible at low speed.

Stepless ON/OFF

0-10V control signal for fan in stepless ON/OFF.

Max. output in per cent at low regulation and high

regulation.

Figure 2: Description of principle of the Dynamic MultiStep system

MS1 MS2MS2

ON 60 60-100

MS1 MS1 + 2MS2 MS1

60%

100%

60%

MS1

MS2 MS2

MS1 MS2MS2

ON 60 60-100

MS1 MS1 + 2MS2 MS1

60%

100%

60%

MS1

MS2 MS2

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