Midmark Procenter Systems Installation guide

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003-2795-00 Rev. A (9/17/14)

Procenter Delivery System Cabinet Installation

Applies to Models:

153839-001

153839-002

Special Tools:

none

Language of origin: English

Equipment Alert

Must provide Air, Water and Electrical supply for Delivery System.

Dental System must be installed per local plumbing and electrical codes.

If using a Illuminated Handpiece, 115V~, 0.6 amp is required.

Note: Electrical only needed if until has optional Illuminated Handpiece.

Cabinet / Utilities Requirements

• Minimum cabinet interior dimension required are 10” wide x 17” deep x 25” high.

• Required: Cabinet floor opening to access utility connections and supplied regulators.

• A 1” diameter hole is required in cabinet toekick area to route the delivery system foot control into utilities area.

• Depending upon the delivery system options selected,

utilties area must include connections for air, water,

electrical supply and vacuum. All utilities must be installed

per local plumbing and electrical codes by a licenced

contractor. If using Illuminated Handpiece option,

a medical-grade receptacle and circuit rated at 115V~,

60 Hz, 0.6 amp is required.

DA2638

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Step 1: Prepare holder bar(s) for Mounting.

A) Mark mounting locations on cabinet and drill one 10mm hole per holder

bar. Skip this step the door of cabinet already has hole(s).

B) Mark location on cabinet near mounting location for holder with handpieces

and drill a 3/4” hole. Skip this step the door of cabinet already has hole.

C) Loosen allen screws to remove holder bar assembly from stud and remove

screw and flat washer from stud assembly.

10mm Hole

3/4” Hole

Allen Screws

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Step 2: Mount holder bar(s) for instrumentation.

A) Insert mounting stud into predrilled hole in cabinet making sure that the star

washer is compressed between the shoulder of the stud and the wooden panel.

B) Use 11mm or 7/16” open end wrench to hold flats of stud horizontal while hex

cap screw is tightened from inside of cabinet.

C) Re-install holder bar assembly onto stud and tighten allen screws on bottom

side of assembly.

D) Route handpiece pilot tubing through hole in panel near holders.

Note: Star washer must be installed to keep the holder bar from spinning during use.

Mounting Stud

Handpiece Pilot Tubing

Star Washer

Holder Bar Assembly

Equipment Alert

Be sure flats of mounting bar are horizontal. If this is not done

the holder bar will not be level.

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DA2604

Cabinet Members

#8 x 3/4” Screws

Drawer Members

#10 x 3/8” Screws

Step 3:

A) Drill six 3/32” pilot hole locations for cabinet member with template provided with install kit (002-1359-00).

B) Separate drawer member from cabinet member.

C) Screw slide cabinet members to cabinet if not provided.

Step 4:

A) Screw slide drawer member to control tray assembly.

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Bearing Race

Step 5: Install Control Tray

A) Position bearing race at end of each slide that attached to cabinet.

B) Align top and bottom slides on control tray with slides on cabinet.

Move carefully into position.

Step 6: Route Tubing:

A) Route handpiece and syringe tubing from control tray to

appropriate holders on exterior of cabinet.

B) Loosen screws holding brackets to cabinet, slip bracket off,

route tubing through and replace brackets onto cabinet.

To Instruments

To Air & Water Supply

Additional Tubing

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Step 7: Mount Water Bottle Assembly (if applicable):

A) If not already provided, mark mounting locations in cabinet (preferably on inside of door).

B) If not already provided, drill 1/8” pilot holes (refer to dimensions in picture).

C) Mount water bottle assembly using #8 wood screws provided.

Note: May use bracket to mark pilot hole spread.

Step 8: Mount Solids Collector:

A) If not already provided, mark mounting locations in cabinet.

B) If not already provided, drill two 1/8” pilot holes (refer to dimensions in picture).

C) Mount solids collector using two #8 wood screws provided.

Note: May use bracket to mark pilot hole spread.

Water Bottle

Mounting Bracket

Solids Collector

1-1/2”

3-1/2”

1-3/8”

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Step 10: Solids Trap Tubing Connections:

A) Route corrugated vacuum tubing from vacuum supply line to solids trap.

B) Route HVE and SE tubing into cabinet through cutout at the head of cabinet,

then through bracket on the side of cabinet then hook up to solids trap.

Note: This may require removing red caps from HVE fitting on solids trap.

Step 9: Handpiece Tubing Connections:

A) Take numbered red and purple tubing from control tray and connnect to

numbered pilot tubing from handpieces.

Step 11: Assistant’s controls:

A) Loosen pinch control screws and pull blue and yellow tubing through syringe

adjustment block until grey tubing is 2” from adjustment block.

B) Pre-drill holes in the top of the cabinet and use the supplied #8 wood screws

to mount the assistant’s controls.

C) Remove syringe tip and route syringe to holder bar.

D) Reinstall syringe tip.

Equipment Alert

Do not leave any open fittings on the solids trap.

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Step 12: Water Bottle Assembly Tubing Connections (if applicable):

A) Take blue tubing coming from the control tray and trim at least 6” off of end (may need more depending on situation).

B) Place the 6” piece of blue tubing onto end of quick connect fitting from the water bottle assembly.

C) Connect the blue tubing from the water bottle assembly, syringe control and control tray using tee fitting on the end of the blue tubing from the assistant’s

control (trim tubing as necessary).

D) Take the yellow tubing from the assistant’s control and pair with the yellow tubing from the water bottle assembly.

E) Trim the yellow tubing from the assistant’s control to an effective length.

F) Connect the tubing from the assistant’s control, water bottle assembly and excess yellow tubing that was trimmed off.

G) Take the yellow tubing (excess section) that has all been connected together and join with the yellow tubing from the control tray.

H) Trim the yellow tubing from the control tray so that it can be connected using a tee fitting to the tubing coming from the assistant control and water bottle

assembly, then use the trimmed piece to route from the tee connection to the air regulator.

I) Take the orange tubing from the water bottle and pair with the orange tubing from the control tray. Trim the orange tubing coming from the control tray so

that it can mbe connected using the tee fitting on the tubing coming from the water bottle flush valve. Use the excess orange tubing to route from the tee

connection to the foot control switch.

Note: Refer to diagrams in this manual for further instructions on tubing connections.

Step 13: Tubing Connections w/o Water Bottle Assembly (if applicable):

A) Take blue tubing from assistant control and join with blue tubing coming from the control tray. Trim as

necessary and connect using a union fitting.

B) Take the yellow tubing from the assistant’s control and pair with the yellow tubing from the control tray.

Trim the yellow tubing from the control tray so that it can be connected using the tee fitting to the tubing

coming from the assistant control. Use the excess yellow tubing to route from the tee connection to the

foot control switch.

Note: If water bottle assembly is not configured with unit, yellow and orange tubing will go from the control tray to the air regulator and

foot control switch.

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Step 14: Install Foot Control and Make Tubing Connections:

A) Route tubing to cabinet through toe kick area.

B) Make air and water connections according to tubing diagrams on the following pages.

Step 15: Install Air and Water Regulators:

A) Refer to diagrams in this manual for all other air and water connections.

Water Regulator

Air Regulator

Step 16: Secure and Organize:

A) Secure tubing to cabinet and organize in order to prevent tubing issues in the future.

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153839

(-001 Thru -004)

Control

Panel

Schematic

DA2613

Handpiece

Drive Air

Handpiece

Coolant

Air

Syringe

Water

Syringe

Air

Drive Air

Pressure Gauge

Syringe

Tubing

1/8"

Yellow

Air / Oil

Separator

Check

Valve

Check

Valve

Handpiece

Drive Air

Handpiece

Drive Air

Handpiece

Coolant

Water

Handpiece

Coolant

Water

Handpiece

Coolant

Water

Kink

Valve

Kink

Valve

1/8" Blue

1/8"

Green

CW- Coolant Water

DA - Drive Air

CA - Coolant Air

Pilot

Air

From

Pilot

Air

To

Doctor's

Instrument

Handpiece

Valves

Pilot Air from

Master Switch on

Water Bottle Assy.

1/8"

Blue

1/8" Yellow

1/8" Green

1/8" Orange

1/8" Red

1/4" Clear

1/8"

Clear

1/8" Red

1/8" Orange

1/8"

Purple

1/8"

Grn

1/8"

Orange

1/4"

Clear

1/8" Red

1/8"

Clear

1/4"

Clear

1/4" Clear

1/8"

Wht

Flush Valve Pilot

Air (Control Panel)

Handpiece Coolant

Water Pilot Air

(Cabinet Base)

Check

Valve

CA

CW

DA

1/8"

Blue

1/8"

Blue

1/8"

Wht.

1/8"

Blue

1/4" Clear

1/8"

Clear

Exhaust Air

Exhaust

Air

1/8"

Blue

1/8"

Blue

1/8"

Wht

CA

CW

DA

1/4"

Clear

1/4"

Grey

Kink

Valve

1/4" Clear

1/8"

Purple

1/8"

Wht.

1/8" Orange

CA

CW

DA

1/4"

Clear

1/4"

Grey

1/4" Clear

1/8"

Wht.

1/8"

Purple

1/8"

Blue

1/8" Orange

1/4"

Clear

1/8"

Grn

Exhaust Air

Exhaust

Air

1/8"

Clear

1/8"

Wht

1/8"

Blue

1/8" Blue

1/8" Green

Manifold

(Air)

1/8"

Blue

1/8"

Grn

Manifold

(Water)

1/4"

Clear

1/8" Blue

1/8"

Wht

1/4" Clear

1/4"

Clear

1/4"

Clear

1/4"

Clear

1/8"

Red

1/8"

Purple

1/8"

Clear

1/8" Clear

Syringe

Supply Air

Instrument

Water Supply

Handpiece

Drive Air

Doctor's Syringe

Master

On/Off

Valve

Handpiece

Coolant Air

Supply

1/8 Red

1/8 Purple

Bleed

Air to Master

Switch

Pilot Air From

Master Switch

OFF

ON

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DA2474-1

153839 (-001 thru -004)

Water Bottle Assembly

1/8 Blue

City

Bottle

Water

Selector

Valve

30 PSI

Bottle

Water

City

Bottle

1/8 Brown

30 PSI

Air

1/8 Blue

Instrument

Air Supply

Instruments

Water Supply

30 PSI City Water

To / From

Air - Water

Junction

(located in

cabinet

base or

control

panel)

80 PSI Air

80 PSI Syringe Air

1/8

Clear

1/8 Brown

1/8 Yellow

1/8

Brown

Ribbed

Side

30

PSI

Bottle

Water

Instrument Water Supply

Out

Push

Flush Valve

(N.C.) 2-Way

Manual

Momentary

1/8 Orange

1/8 Yellow

1/8 Orange

1/8 Yellow

1/8 Blue

Flush Valve Pilot Air

(Control Panel)

Syringe Supply Air

Double

Pinch

Valve

Rib on Air Side

(Yellow Tubing)

Water

Air

1/8

Blue

To Assistant's

Instrument

Syringe

1/8

Blue

1/8

Yellow

1/8

Blue

In-Line

Regulator

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Midmark Procenter Systems Installation guide

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