Sabroe Mounting of CentaMax 240 coupling on TCMO Installation guide

Type
Installation guide
Mounting instruction 04 October 2016
012009
Mounting of CentaMax 240 coupling on TCMO
1. Check that the distance between the journals is 200 mm (± 3 mm) Adjust, if necessary.
2. Lubricate the journals with thin oil.
3. Position the motor hub on the motor shaft, and push it all the way in.
4. Mount the compressor hub on the shaft, and tighten the centre bolt to 83 Nm.
5. Mount the adapting plate using 3 M16 x 40 mm countersunk screws. Lubricate the countersunk heads
with copper grease, and tighten to 150 Nm.
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Page 1 of 5
6. Assemble the rubber part and the intermediate part using 12 M8 x 25 mm cylindrical screws.
7. Tighten the screws crosswise to 36 Nm.
8. Insert the aluminium ring over the rubber part, and push in all three parts between the hubs.
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Page 2 of 5
9. Attach the intermediate part to the motor hub using 3 countersunk M16 x 40 screws.
10. Lubricate the countersunk heads with copper grease, and tighten loosely by hand.
11. Attach the ring to the compressor hub using 6 M10 x 40 mm bolts. Remember the thin washers between
the bolt and the ring.
12. Tighten crosswise to 46 Nm.
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Page 3 of 5
13. Move the motor hub forward so that the rubber part is engaged with the aluminium ring.
14. Hold the intermediate part in position with an iron bar. Tighten the 3 countersunk M16 x 40 screws, which
attach the intermediate part to the motor hub, to 150 Nm.
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Page 4 of 5
15. Adjust the motor hub so that the rubber part is positioned 5 mm inside the aluminium ring.
16. Attach the motor hub with the 2 mounting screws by tightening them a little at a time to 83 Nm.
17. Finally, tighten the pointed screw, which secures the key on the motor shaft, to 30 Nm.
Erhardt Nielsen
Manager, Compressor Development
Technical Support and Development
Direct no.: +45 87 36 77 20
Fax no.: +45 87 36 77 05
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Page 5 of 5
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Sabroe Mounting of CentaMax 240 coupling on TCMO Installation guide

Type
Installation guide

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