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Sabroe Mounting of liquid drain system in R717 HPC 104-108 and HPX 704-708 compressors Installation guide

  • Hello! I'm a chat assistant, I have analyzed the provided document, which is a mounting instruction for Johnson Controls HPC 104-108 and HPX 704-708 compressors. The document details step-by-step instructions for mounting the liquid drain system, including replacement of suction filters and fitting of the heat exchanger. I am ready to answer your questions about the mounting process and the components involved.
  • What must be done before mounting the liquid drain system?
    Which way should the 'gutter' of the new suction filter face when placing it?
    Which way should the drain hole of the new suction filter end cover be pointing?
Page 1 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Mounting instruction
0006241
31 August 2017
Mounting of liquid drain system in R717 HPC 104-108 and HPX 704-708 compressors
The compressor must be evacuated before mounting the liquid drain system.
Fig. 1: Remove the old suction filter end cover (without sight glass) and the old suction filter (without “gutter”).
Fig. 2: Place the new suction filter with the “gutter” downwards.
Fig. 3: Place the new suction filter end covers (with sight glass) with the drain hole pointing downwards.
Suction filter end cover
“Gutter”
Drain hole
Page 2 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 4: Mount the outside pipes according to compressor size.
HPC 104/
HPX 704
HPC 106/
HPX 706
HPC 108/
HPX 708
Page 3 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 5: Remove the left side cover (seen from the oil pump end).
Fig. 6: Remove the old pressure pipe (the pipe must be cut before removal).
Left side cover
Oil pressure pipe
Page 4 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 7: Fit the heat exchanger into the compressor according to the picture. The heat exchanger should replace the oil pressure pipe.
Fig. 8: Fittings in the oil pump end.
Page 5 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 9: Fitting in the drive end.
Fig. 10: The internal pipework for the oil pump end is similar to the picture for all compressor sizes.
Page 6 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 11: The same as Fig. 7 but seen from another angle. It should not be necessary to remove both side covers (only 1 cover gasket is
provided).
HPC 104/
HPX 704
HPC 106/
HPX 706
Page 7 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 12: Mount the pipes for the shaft seal end according to the pictures.
Change the side cover gasket and remount the side cover.
Fig. 13: Mount the painted oil cooler pipe - remember to put an isolation tube on it before mounting.
Erhardt Nielsen
Manager, Compressor Development
Engineering, Sabroe Products
Industrial Refrigeration Europe
Tel: +45 87 36 77 20
Mob: +45 29 22 77 20
E-mail: [email protected]
Internet: http://www.johnsoncontrols.dk/
HPC 108/
HPX 708
Oil cooler pipe
/