Sabroe Mounting of cooling water hoses Installation guide

Brand
Sabroe
Model
Mounting of cooling water hoses
Type
Installation guide
Page 1 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Mounting instruction 05 October 2017
006692 (replaces 0179-022)
Mounting of cooling water hoses
- on the following reciprocating compressors:
• SMC 104-106-108 Mk 3/Mk 4, S-L-E
• HPC 104-106-108-112 Mk 3/Mk 4
• TSMC 108 Mk 3/Mk 4, S-L-E
• SMC 112 and T/SMC 116 Mk 4, S-L-E
• HPX 704-706-708-712-716
These mounting instructions should be used for mounting of the following sets of cooling water hoses:
Compressor type Set no.
SMC 104 3185.230
SMC 106 3185.231
SMC/TSMC 108 3185.232
SMC 112, HPC 112 and HPX 712 3185.255
SMC 116, TSMC 116 and HPX 716 3185.256
SMC 104-106-108 and TSMC 108 side covers only 3185.235
SMC 112 side covers only 3185.257
SMC 116 and TSMC 116 side covers only 3185.258
HPC 104 and HPX 704 3185.240
HPC 106 and HPX 706 3185.245
HPC 108 and HPX 708 3185.241
After the compressor unit has been connected to the refrigeration plant, the cooling water hoses are mounted on the
compressor and connected to the water supply system.
The cooling water hoses form part of a set, which includes the following parts (depending on the compressor type):
• Required number of complete hoses as stated in the tables for each compressor type. The types of hoses
are shown in the following table.
• Required fittings for connecting the cooling water hoses as illustrated in Table 2 - Table 8.
• Threaded nipples for connecting the hoses to the water supply system.
Page 2 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 1: Hose types
Mounting the cooling water system
Before mounting the hoses, it is recommended to check that all parts are included according to the specification in
this Mounting Instruction.
• Mount the threaded nipples in the top and side covers first. The threaded nipples are fitted without gaskets
as they seal against the cover by means of the sealing edge A, as illustrated in Fig. 2.
Fig. 2: Threaded nipple
Tighten the threaded nipples to a torque of 80 Nm using a JW26 spanner.
• Mount the cooling water hoses and fittings as shown in the following drawings. Before assembling the parts,
apply a thin layer of grease to the cone, O-ring and thread, which facilitates the mounting and makes it eas-
ier to disassemble the parts, if necessary. Tighten the union nut manually, and then tighten it 1/4 to 1/2 turn
using a JW24 spanner. Note that the rubber hoses must not touch the compressor covers or discharge
pipes. If necessary, it is recommended to secure the hoses with plastic strips.
• Mount the inlet and discharge nipples, which have outside ISO 7-1, 1/2" threads, and connect the hoses to
the water supply system.
• When connecting the hoses to the water supply system, be aware of the stream direction of the water as
shown in the drawings.
See the Engineering manual for information about water consumption, pressure loss, operating limits and regulation
of the water cooling system.
D
E
L
F
A
B
C
L
A
Page 3 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of top and side covers - SMC 104-106-108 and TSMC 108
Fig. 3
SMC 104 3185-230 SMC 106 3185-231 SMC 108 TSMC 108 3185-232
Pos. no. Hose type L (mm) Pos. no. Hose type L (mm) Pos. no. Hose type L (mm)
1 C 715 1 C 730 1 C 760
2 C 1152 C 125 2 C 150
3 C 505 3 D 335 3 C 340
4 C 645 4 C 375 4 E 255
5 A 835 5 C 515 5 C 230
6 C 1100 6 A 1090
Table 1
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
104 1 1 1 7 1 2 4
106 1 1 1 9 1 2 8
108 1 1 1 11 1 2 8
Table 2: Fittings
4
4
3
3
1
1
5
5
3
2
3
6
4
3
1
4
6
3
2
2
Page 4 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of top and side covers - SMC 112-116, TSMC 116 and HPX 712-716
Fig. 4
SMC 112, HPC 112, HPX 712 3185.255 SMC 116-TSMC 116, HPX 716 3185.256
Pos. no. Hose type L (mm) Pos. no. Hose type L (mm)
1 A 750 1 A 745
2 A 130 2 A 190
3 C 730 3 C 760
4 C 400 4 E 260
5C 390 5 C 360
6 C 490 6 C 790
7C 1735 7 C 740
8 F 1150 8 B 810
9 C 410 9 D 1090
10 E 205
Table 3
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
112 2 4 4 16 2 2 10
116 3 4 4 20 2 2 10
Table 4: Fittings
1
2
344
5 6
7
8
3
1
2
355
4 43
67
1 0
9
8 9
Page 5 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of top and side covers - HPC 104-106-108 and HPX 704-706-708
HPC 104, HPX 704 3185.240 HPC 106, HPX 706 3185.245 HPC 108, HPX 708 3185.241
Pos. no. Hose type L (mm) Pos. no. Hose type L (mm) Pos. no. Hose type L (mm)
1 C 115 1 C 730 1 C 760
2 E 945 2 C 125 2 C 150
3 C 515 3 D 335 3 C 340
4 E 665 4 C 375 4 C 820
5C 665 5 C 515 5 E 255
6 C 1100 6 C 740
7 B 500
Table 5
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
104 2 0 0 8 0 2 4
106 1 1 1 9 1 2 8
108 1 1 1 11 1 2 10
Table 6: Fittings
2
5
3
4
3
2
5
6
3
1
4
2
4
5
6
7
3
1
5
1
Page 6 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of side cover only - SMC 104-106-108-112-116 and TSMC 108-116
Fig. 5
SMC 104-106-108 and TSMC 108
3185-235
SMC 112
3185-257
SMC 116 and TSMC 116
3185-258
Pos. no. Hose type L (mm) Pos. no. Hose type L (mm) Pos. no. Hose type L (mm)
1 C 715 1 A 750 1 A 740
2 C 175 2 A 130 2 A 160
3 C 230 3 C 730 3 C 760
4C 765 4 A 220 4 B 215
Table 7
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
104 0 0 0 4 2 2 4
106 0 0 0 4 2 2 4
T/SMC 108 0 0 0 4 2 2 4
112 0 4 4 4 2 2 8
T/SMC 116 0 4 4 4 2 2 8
Table 8: Fittings
3
4
21
1
3
33
2
3
1
4
Page 7 of 7
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ Fax +45 87 36 70 05 ∙ www.sabroe.com
CVR No 19 05 61 71
On SMC 116, TSMC 116 and HPX 716 compressors, it is important that the hose underneath the discharge pipe is
mounted as far away from the pipe as possible.
Fig. 6
Erhardt Nielsen
Manager, Compressor Development
Technical Support and Development
Direct no.: +45 87 36 77 20
Fax no.: +45 87 36 77 05
E-mail: [email protected]
Johnson Controls Denmark ApS
SABROE Factory
Christian X's Vej 201 ∙ 8270 Højbjerg
Denmark
Phone +45 87 36 70 00
Fax +45 87 36 70 05
www.sabroe.com
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Sabroe Mounting of cooling water hoses Installation guide

Brand
Sabroe
Model
Mounting of cooling water hoses
Type
Installation guide
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