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  3. Rotation Motor Hydraulic Kit, 4045 Directional Drill

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

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FormNo.3406-717RevA
RotationMotorHydraulicKit
4045DirectionalDrill
ModelNo.133-6318
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Latch1
Installthefront-hoodlatch.
Bulkheadplate1
Check-clipper-manifoldvalve
1
Smallstraighttting
2
Largestraighttting
4
Bolts(M8)
3
Nuts(M8)
3
Hose–65cm(25-1/2inches)
1
3
O-rings(large)
2
Installthebulkheadplateandvalve.
Bulkheadunion4
Locknut4
Spikeclippermanifold
1
Large90-degreetting
2
Smallstraighttting
2
O-ring(small)
4
Bolt(7/16x5-1/2inch)
8
4
Washer8
Installthebulkheadunionandspike
clippermanifold.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3406-717*A
ProcedureDescription
Qty.
Use
Hose–28cm(50-1/2inch)
1
Hose–139cm(55inch)
1
Hose–5M(16-1/4ft)
2
Hose–66cm(26inch)
1
Hose–67cm(26-13/32inch)
1
Straighttting
2
Bulkheadnut2
Hose–89cm(35inch)
1
5
Hose–86cm(34inch)
1
Installthehydraulichoses.
6
Handheldtransmitter1
Associatethehandheldtransmitterwith
thebaseunit.
1
PreparingtheMachine
NoPartsRequired
Procedure
Parkthemachineonalevelsurface,shutofftheengine,set
thebattery-disconnectswitchtooff,andremovetheignition
key.
Drainthehydraulicoilreservoir;refertothemachine
Operator’sManual.
2
InstallingtheFront-Hood
Latch
Partsneededforthisprocedure:
1Latch
Procedure
Removethecurrenthoodlatchandinstallthenewhoodlatch.
Figure1
2
3
InstallingtheBulkheadPlate
andValve
Partsneededforthisprocedure:
1Bulkheadplate
1
Check-clipper-manifoldvalve
2
Smallstraighttting
4
Largestraighttting
3
Bolts(M8)
3
Nuts(M8)
1
Hose–65cm(25-1/2inches)
2
O-rings(large)
InstallingtheBulkheadPlate
1.Locatethebulkheadplateunderthefronthood(Box
AofFigure2).
Figure2
2.Disconnectandlowertubeconnectedtotheload
pumpassembly(BoxBofFigure2).
3.Removethefanassemblyfromthebulkheadplate(Box
CofFigure2).
4.Removethe2hosesthatgofromthebulkheadplateto
therotarypump(BoxAofFigure3).
Note:Retainthe61cm(24inch)hose.
Figure3
5.Removethehosesandwiringharnessthatare
connectedthroughthebulkheadplate.
6.Removethe8boltsandthebulkheadplatefromthe
machine(BoxBofFigure3).
7.Installthenewbulkheadplateusingthe8boltsfrom
thepreviousstep(BoxCofFigure3).
8.Torquetheboltsto80to100N∙m(59to73ft-lb).
3
InstallingtheBulkheadValve
1.Installthettingsontothecheckclippermanifold
valveasshowninBoxAofFigure4.
2.Securethevalvetothebulkheadplateusing3bolts
(M8)and3nuts(M8)(BoxBofFigure4).
Figure4
3.Torquetheboltsto23to29N∙m(17to21ft-lb).
4.Routethe61cm(24inch)hose,previously
disconnectedinstep4,fromthettingonthecheck
clippermanifold,ontheenginesideofthemachine,to
thebottomportontherotarypump(Figure5)using
anO-ringfromthekitandthehardwarefromthe
previouslyconnectedhose.
Figure5
5.Connectthe65cm(251/2inch)hosefromthetop
ttingonthecheckclippermanifold,ontherod-box
sideofthemachine,tothetopportontherotary
pump(Figure6)usinganO-ringfromthekitandthe
hardwarefromthepreviouslyconnectedhose.
Figure6
4
4
InstallingtheBulkheadUnions
andSpikeClipperManifold
Partsneededforthisprocedure:
4Bulkheadunion
4Locknut
1
Spikeclippermanifold
2
Large90-degreetting
2
Smallstraighttting
4
O-ring(small)
8
Bolt(7/16x5-1/2inch)
8Washer
InstallingtheBulkheadUniononthe
ThrustFrame
1.Drill2holes(41/64inch)inthebulkheadplatelocated
nearthethrustframe(Figure7).
Figure7
1.331/64inches3.63/64inches
2.23/8inches4.517/32inches
2.Installthebulkheadunionandlocknutasshownin
Figure8.
Figure8
InstallingtheBulkheadUniononthe
CarriageAssembly
1.Drill2holes(41/64inch)intothepanelonthecarriage
assemblyasshowninFigure9.
Figure9
1.21/4inches3.13/4inches
2.37/8inches4.23/16inches
5
2.Installthe2bulkheadunionsand2locknutsasshown
inFigure10.
Figure10
InstallingtheSpikeClipperManifold
1.Removethe2hardlinetubescomingfromthemotor
tothecarriagemanifold
Note:Retaintheanges
2.Removethe2teettings,2reducerttings,connector,
reliefvalve,straighttting,andthehosethatgoesfrom
thestraightttingtothereducer
Figure11
3.Place2O-ringsintotheportonthespikeclipper
manifoldandinstallthettingsasshowninBoxAof
Figure12.
Figure12
4.Place2O-ringsonthemotorandplacethespike
clippermanifoldassemblyontopofthemotor(Box
BofFigure12).
5.Placetheangesremovedfromthehardlinetubes
ontothe90-degreettingsonthespikeclipper
manifoldandsecuretheassemblywith8bolts(7/16x
51/2inch)and8washers(BoxCofFigure12).
6.Torquetheboltto86to104N∙m(63to77ft-lb).
6
5
InstallingtheHydraulicHoses
Partsneededforthisprocedure:
1
Hose–28cm(50-1/2inch)
1
Hose–139cm(55inch)
2
Hose–5M(16-1/4ft)
1
Hose–66cm(26inch)
1
Hose–67cm(26-13/32inch)
2
Straighttting
2Bulkheadnut
1
Hose–89cm(35inch)
1
Hose–86cm(34inch)
Procedure
Important:Ensurethatthecorrecthosesareconnected
tothecorrectvalves:LS1toLS1andLS2toLS2.
Figure13
FullRoutingOverview
7
1.Installthe66cm(26inch)hoseontheLS1porton
thespikeclippermanifoldtotherearbulkheadunion
(BoxA).
2.Installthe67cm(26-13/32inch)hoseontheLS2port
onthespikeclippermanifoldtothefrontbulkhead
union(BoxA).
3.Installthestraightttingsandbulkheadnuts(BoxB).
4.Installthe89cm(35inch)hosefromtheP1(right)
portonthespikeclipperassemblytotheright(closest
totheengine)straightttingonthecarriagebulkhead
plate(BoxC).
5.Installthe86cm(34inch)hosefromtheP2(left)port
onthespikeclipperassemblytotheleft(closesttothe
pipebox)straightttingonthecarriagebulkheadplate
(BoxC).
Figure14
8
6.Connectthepreviouslydisconnectedhosestothelarge
ttingsonthebottomofthecheckclippermanifold
(BoxAandB).
7.Connectthe128cm(501/2inch)hosetothesmall
rearttingonthebottomofthecheckclippermanifold
(BoxC).
8.Connectthe139cm(55inch)hosetothesmallfront
ttingonthebottomofthecheckclippermanifold
(BoxD).
Figure15
9
9.Connectthe128cm(50-1/2inch)hosetothetop
bulkheadunionandthe139cm(55inch)hosetothe
bottombulkheadunion(Figure16).
Figure16
10.Connectthe2hoses–5m(16-1/4ft)totheotherside
ofthebulkheadttingsandroutethemthroughthe
hosecarrier(Figure16andFigure17).
Figure17
11.Connectthe2hoses–5m(16-1/4ft)onthetopttings
fromthebulkheadonthethrustframetotheinside
bulkheaduniononthecarriagebracketasshownin
Figure18.
Important:Ensurethatthecorrecthosesare
connectedtothecorrectvalves:LS1toLS1and
LS2toLS2.
Figure18
12.Fillthehydraulictanktotheproperlevelandcheckfor
leaks;refertoyourmachineOperator’sManual.
10
6
AssociatingtheHandheld
TransmitterwiththeBaseUnit
Partsneededforthisprocedure:
1Handheldtransmitter
AssociatingtheHandheldTransmitter
withtheBaseUnit
Ifthehandheldtransmittereverstopscommunicatingwith
thebaseunit,orifyoureplaceitwithanewtransmitter,you
needtoassociatethetransmittertothebaseunitasfollows:
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnotactive(i.e.,
nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheOnandOffbuttons.
Allofthelightswillilluminate.
Figure19
1.TXindicatorlight5.A1indicatorlight
2.RXindicatorlight6.A2indicatorlight
3.ERindicatorlight
7.Onbutton
4.BAindicatorlight
8.Offbutton
5.ContinueholdingthebuttonsuntiltheTXlightbegins
ashing.
6.ContinueholdingtheOnandOffbuttonsandturnon
themachinetopowerthebaseunit.
Thebaseunitandhandheldestablishacommunication
linkwhileyouholdthebutton.Oncetheprocessis
complete,allofthelightswillash.
7.Releasethebuttons.
11
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