Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

Toro
Brand
Toro
Model
Rotation Motor Hydraulic Kit, 4045 Directional Drill
Type
Installation guide

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill will assist you in the following tasks:

  • Machine preparation for the installation, including draining the hydraulic oil reservoir.
  • Front-hood latch installation.
  • Installation of the bulkhead plate, valve, union, and spike clipper manifold.
  • Installation of hydraulic hoses.
  • Association of the handheld transmitter with the base unit. This kit is designed to enhance the performance and efficiency of your Toro Directional Drill, making it a valuable asset for your drilling operations.

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill will assist you in the following tasks:

  • Machine preparation for the installation, including draining the hydraulic oil reservoir.
  • Front-hood latch installation.
  • Installation of the bulkhead plate, valve, union, and spike clipper manifold.
  • Installation of hydraulic hoses.
  • Association of the handheld transmitter with the base unit. This kit is designed to enhance the performance and efficiency of your Toro Directional Drill, making it a valuable asset for your drilling operations.
FormNo.3406-717RevA
RotationMotorHydraulicKit
4045DirectionalDrill
ModelNo.133-6318
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Latch1
Installthefront-hoodlatch.
Bulkheadplate1
Check-clipper-manifoldvalve
1
Smallstraighttting
2
Largestraighttting
4
Bolts(M8)
3
Nuts(M8)
3
Hose–65cm(25-1/2inches)
1
3
O-rings(large)
2
Installthebulkheadplateandvalve.
Bulkheadunion4
Locknut4
Spikeclippermanifold
1
Large90-degreetting
2
Smallstraighttting
2
O-ring(small)
4
Bolt(7/16x5-1/2inch)
8
4
Washer8
Installthebulkheadunionandspike
clippermanifold.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3406-717*A
ProcedureDescription
Qty.
Use
Hose–28cm(50-1/2inch)
1
Hose–139cm(55inch)
1
Hose–5M(16-1/4ft)
2
Hose–66cm(26inch)
1
Hose–67cm(26-13/32inch)
1
Straighttting
2
Bulkheadnut2
Hose–89cm(35inch)
1
5
Hose–86cm(34inch)
1
Installthehydraulichoses.
6
Handheldtransmitter1
Associatethehandheldtransmitterwith
thebaseunit.
1
PreparingtheMachine
NoPartsRequired
Procedure
Parkthemachineonalevelsurface,shutofftheengine,set
thebattery-disconnectswitchtooff,andremovetheignition
key.
Drainthehydraulicoilreservoir;refertothemachine
Operator’sManual.
2
InstallingtheFront-Hood
Latch
Partsneededforthisprocedure:
1Latch
Procedure
Removethecurrenthoodlatchandinstallthenewhoodlatch.
Figure1
2
3
InstallingtheBulkheadPlate
andValve
Partsneededforthisprocedure:
1Bulkheadplate
1
Check-clipper-manifoldvalve
2
Smallstraighttting
4
Largestraighttting
3
Bolts(M8)
3
Nuts(M8)
1
Hose–65cm(25-1/2inches)
2
O-rings(large)
InstallingtheBulkheadPlate
1.Locatethebulkheadplateunderthefronthood(Box
AofFigure2).
Figure2
2.Disconnectandlowertubeconnectedtotheload
pumpassembly(BoxBofFigure2).
3.Removethefanassemblyfromthebulkheadplate(Box
CofFigure2).
4.Removethe2hosesthatgofromthebulkheadplateto
therotarypump(BoxAofFigure3).
Note:Retainthe61cm(24inch)hose.
Figure3
5.Removethehosesandwiringharnessthatare
connectedthroughthebulkheadplate.
6.Removethe8boltsandthebulkheadplatefromthe
machine(BoxBofFigure3).
7.Installthenewbulkheadplateusingthe8boltsfrom
thepreviousstep(BoxCofFigure3).
8.Torquetheboltsto80to100N∙m(59to73ft-lb).
3
InstallingtheBulkheadValve
1.Installthettingsontothecheckclippermanifold
valveasshowninBoxAofFigure4.
2.Securethevalvetothebulkheadplateusing3bolts
(M8)and3nuts(M8)(BoxBofFigure4).
Figure4
3.Torquetheboltsto23to29N∙m(17to21ft-lb).
4.Routethe61cm(24inch)hose,previously
disconnectedinstep4,fromthettingonthecheck
clippermanifold,ontheenginesideofthemachine,to
thebottomportontherotarypump(Figure5)using
anO-ringfromthekitandthehardwarefromthe
previouslyconnectedhose.
Figure5
5.Connectthe65cm(251/2inch)hosefromthetop
ttingonthecheckclippermanifold,ontherod-box
sideofthemachine,tothetopportontherotary
pump(Figure6)usinganO-ringfromthekitandthe
hardwarefromthepreviouslyconnectedhose.
Figure6
4
4
InstallingtheBulkheadUnions
andSpikeClipperManifold
Partsneededforthisprocedure:
4Bulkheadunion
4Locknut
1
Spikeclippermanifold
2
Large90-degreetting
2
Smallstraighttting
4
O-ring(small)
8
Bolt(7/16x5-1/2inch)
8Washer
InstallingtheBulkheadUniononthe
ThrustFrame
1.Drill2holes(41/64inch)inthebulkheadplatelocated
nearthethrustframe(Figure7).
Figure7
1.331/64inches3.63/64inches
2.23/8inches4.517/32inches
2.Installthebulkheadunionandlocknutasshownin
Figure8.
Figure8
InstallingtheBulkheadUniononthe
CarriageAssembly
1.Drill2holes(41/64inch)intothepanelonthecarriage
assemblyasshowninFigure9.
Figure9
1.21/4inches3.13/4inches
2.37/8inches4.23/16inches
5
2.Installthe2bulkheadunionsand2locknutsasshown
inFigure10.
Figure10
InstallingtheSpikeClipperManifold
1.Removethe2hardlinetubescomingfromthemotor
tothecarriagemanifold
Note:Retaintheanges
2.Removethe2teettings,2reducerttings,connector,
reliefvalve,straighttting,andthehosethatgoesfrom
thestraightttingtothereducer
Figure11
3.Place2O-ringsintotheportonthespikeclipper
manifoldandinstallthettingsasshowninBoxAof
Figure12.
Figure12
4.Place2O-ringsonthemotorandplacethespike
clippermanifoldassemblyontopofthemotor(Box
BofFigure12).
5.Placetheangesremovedfromthehardlinetubes
ontothe90-degreettingsonthespikeclipper
manifoldandsecuretheassemblywith8bolts(7/16x
51/2inch)and8washers(BoxCofFigure12).
6.Torquetheboltto86to104N∙m(63to77ft-lb).
6
5
InstallingtheHydraulicHoses
Partsneededforthisprocedure:
1
Hose–28cm(50-1/2inch)
1
Hose–139cm(55inch)
2
Hose–5M(16-1/4ft)
1
Hose–66cm(26inch)
1
Hose–67cm(26-13/32inch)
2
Straighttting
2Bulkheadnut
1
Hose–89cm(35inch)
1
Hose–86cm(34inch)
Procedure
Important:Ensurethatthecorrecthosesareconnected
tothecorrectvalves:LS1toLS1andLS2toLS2.
Figure13
FullRoutingOverview
7
1.Installthe66cm(26inch)hoseontheLS1porton
thespikeclippermanifoldtotherearbulkheadunion
(BoxA).
2.Installthe67cm(26-13/32inch)hoseontheLS2port
onthespikeclippermanifoldtothefrontbulkhead
union(BoxA).
3.Installthestraightttingsandbulkheadnuts(BoxB).
4.Installthe89cm(35inch)hosefromtheP1(right)
portonthespikeclipperassemblytotheright(closest
totheengine)straightttingonthecarriagebulkhead
plate(BoxC).
5.Installthe86cm(34inch)hosefromtheP2(left)port
onthespikeclipperassemblytotheleft(closesttothe
pipebox)straightttingonthecarriagebulkheadplate
(BoxC).
Figure14
8
6.Connectthepreviouslydisconnectedhosestothelarge
ttingsonthebottomofthecheckclippermanifold
(BoxAandB).
7.Connectthe128cm(501/2inch)hosetothesmall
rearttingonthebottomofthecheckclippermanifold
(BoxC).
8.Connectthe139cm(55inch)hosetothesmallfront
ttingonthebottomofthecheckclippermanifold
(BoxD).
Figure15
9
9.Connectthe128cm(50-1/2inch)hosetothetop
bulkheadunionandthe139cm(55inch)hosetothe
bottombulkheadunion(Figure16).
Figure16
10.Connectthe2hoses–5m(16-1/4ft)totheotherside
ofthebulkheadttingsandroutethemthroughthe
hosecarrier(Figure16andFigure17).
Figure17
11.Connectthe2hoses–5m(16-1/4ft)onthetopttings
fromthebulkheadonthethrustframetotheinside
bulkheaduniononthecarriagebracketasshownin
Figure18.
Important:Ensurethatthecorrecthosesare
connectedtothecorrectvalves:LS1toLS1and
LS2toLS2.
Figure18
12.Fillthehydraulictanktotheproperlevelandcheckfor
leaks;refertoyourmachineOperator’sManual.
10
6
AssociatingtheHandheld
TransmitterwiththeBaseUnit
Partsneededforthisprocedure:
1Handheldtransmitter
AssociatingtheHandheldTransmitter
withtheBaseUnit
Ifthehandheldtransmittereverstopscommunicatingwith
thebaseunit,orifyoureplaceitwithanewtransmitter,you
needtoassociatethetransmittertothebaseunitasfollows:
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnotactive(i.e.,
nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheOnandOffbuttons.
Allofthelightswillilluminate.
Figure19
1.TXindicatorlight5.A1indicatorlight
2.RXindicatorlight6.A2indicatorlight
3.ERindicatorlight
7.Onbutton
4.BAindicatorlight
8.Offbutton
5.ContinueholdingthebuttonsuntiltheTXlightbegins
ashing.
6.ContinueholdingtheOnandOffbuttonsandturnon
themachinetopowerthebaseunit.
Thebaseunitandhandheldestablishacommunication
linkwhileyouholdthebutton.Oncetheprocessis
complete,allofthelightswillash.
7.Releasethebuttons.
11
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

Toro
Brand
Toro
Model
Rotation Motor Hydraulic Kit, 4045 Directional Drill
Type
Installation guide

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill will assist you in the following tasks:

  • Machine preparation for the installation, including draining the hydraulic oil reservoir.
  • Front-hood latch installation.
  • Installation of the bulkhead plate, valve, union, and spike clipper manifold.
  • Installation of hydraulic hoses.
  • Association of the handheld transmitter with the base unit. This kit is designed to enhance the performance and efficiency of your Toro Directional Drill, making it a valuable asset for your drilling operations.
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents