Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

Brand: Toro

Model: Rotation Motor Hydraulic Kit, 4045 Directional Drill

Type: Installation guide

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill will assist you in the following tasks:

Machine preparation for the installation, including draining the hydraulic oil reservoir.
Front-hood latch installation.
Installation of the bulkhead plate, valve, union, and spike clipper manifold.
Installation of hydraulic hoses.
Association of the handheld transmitter with the base unit. This kit is designed to enhance the performance and efficiency of your Toro Directional Drill, making it a valuable asset for your drilling operations.

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill will assist you in the following tasks:

Machine preparation for the installation, including draining the hydraulic oil reservoir.
Front-hood latch installation.
Installation of the bulkhead plate, valve, union, and spike clipper manifold.
Installation of hydraulic hoses.
Association of the handheld transmitter with the base unit. This kit is designed to enhance the performance and efficiency of your Toro Directional Drill, making it a valuable asset for your drilling operations.

FormNo.3406-717RevA

RotationMotorHydraulicKit

4045DirectionalDrill

ModelNo.133-6318

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Latch1

Installthefront-hoodlatch.

Bulkheadplate1

Check-clipper-manifoldvalve

Smallstraighttting

Largestraighttting

Bolts(M8)

Nuts(M8)

Hose–65cm(25-1/2inches)

O-rings(large)

Installthebulkheadplateandvalve.

Bulkheadunion4

Locknut4

Spikeclippermanifold

Large90-degreetting

Smallstraighttting

O-ring(small)

Bolt(7/16x5-1/2inch)

Washer8

Installthebulkheadunionandspike

clippermanifold.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3406-717*A

ProcedureDescription

Qty.

Use

Hose–28cm(50-1/2inch)

Hose–139cm(55inch)

Hose–5M(16-1/4ft)

Hose–66cm(26inch)

Hose–67cm(26-13/32inch)

Straighttting

Bulkheadnut2

Hose–89cm(35inch)

Hose–86cm(34inch)

Installthehydraulichoses.

Handheldtransmitter1

Associatethehandheldtransmitterwith

thebaseunit.

PreparingtheMachine

NoPartsRequired

Procedure

Parkthemachineonalevelsurface,shutofftheengine,set

thebattery-disconnectswitchtooff,andremovetheignition

key.

Drainthehydraulicoilreservoir;refertothemachine

Operator’sManual.

InstallingtheFront-Hood

Latch

Partsneededforthisprocedure:

1Latch

Procedure

Removethecurrenthoodlatchandinstallthenewhoodlatch.

Figure1

InstallingtheBulkheadPlate

andValve

Partsneededforthisprocedure:

1Bulkheadplate

Check-clipper-manifoldvalve

Smallstraighttting

Largestraighttting

Bolts(M8)

Nuts(M8)

Hose–65cm(25-1/2inches)

O-rings(large)

InstallingtheBulkheadPlate

1.Locatethebulkheadplateunderthefronthood(Box

AofFigure2).

Figure2

2.Disconnectandlowertubeconnectedtotheload

pumpassembly(BoxBofFigure2).

3.Removethefanassemblyfromthebulkheadplate(Box

CofFigure2).

4.Removethe2hosesthatgofromthebulkheadplateto

therotarypump(BoxAofFigure3).

Note:Retainthe61cm(24inch)hose.

Figure3

5.Removethehosesandwiringharnessthatare

connectedthroughthebulkheadplate.

6.Removethe8boltsandthebulkheadplatefromthe

machine(BoxBofFigure3).

7.Installthenewbulkheadplateusingthe8boltsfrom

thepreviousstep(BoxCofFigure3).

8.Torquetheboltsto80to100N∙m(59to73ft-lb).

InstallingtheBulkheadValve

1.Installthettingsontothecheckclippermanifold

valveasshowninBoxAofFigure4.

2.Securethevalvetothebulkheadplateusing3bolts

(M8)and3nuts(M8)(BoxBofFigure4).

Figure4

3.Torquetheboltsto23to29N∙m(17to21ft-lb).

4.Routethe61cm(24inch)hose,previously

disconnectedinstep4,fromthettingonthecheck

clippermanifold,ontheenginesideofthemachine,to

thebottomportontherotarypump(Figure5)using

anO-ringfromthekitandthehardwarefromthe

previouslyconnectedhose.

Figure5

5.Connectthe65cm(251/2inch)hosefromthetop

ttingonthecheckclippermanifold,ontherod-box

sideofthemachine,tothetopportontherotary

pump(Figure6)usinganO-ringfromthekitandthe

hardwarefromthepreviouslyconnectedhose.

Figure6

InstallingtheBulkheadUnions

andSpikeClipperManifold

Partsneededforthisprocedure:

4Bulkheadunion

4Locknut

Spikeclippermanifold

Large90-degreetting

Smallstraighttting

O-ring(small)

Bolt(7/16x5-1/2inch)

8Washer

InstallingtheBulkheadUniononthe

ThrustFrame

1.Drill2holes(41/64inch)inthebulkheadplatelocated

nearthethrustframe(Figure7).

Figure7

1.331/64inches3.63/64inches

2.23/8inches4.517/32inches

2.Installthebulkheadunionandlocknutasshownin

Figure8.

Figure8

InstallingtheBulkheadUniononthe

CarriageAssembly

1.Drill2holes(41/64inch)intothepanelonthecarriage

assemblyasshowninFigure9.

Figure9

1.21/4inches3.13/4inches

2.37/8inches4.23/16inches

2.Installthe2bulkheadunionsand2locknutsasshown

inFigure10.

Figure10

InstallingtheSpikeClipperManifold

1.Removethe2hardlinetubescomingfromthemotor

tothecarriagemanifold

Note:Retaintheanges

2.Removethe2teettings,2reducerttings,connector,

reliefvalve,straighttting,andthehosethatgoesfrom

thestraightttingtothereducer

Figure11

3.Place2O-ringsintotheportonthespikeclipper

manifoldandinstallthettingsasshowninBoxAof

Figure12.

Figure12

4.Place2O-ringsonthemotorandplacethespike

clippermanifoldassemblyontopofthemotor(Box

BofFigure12).

5.Placetheangesremovedfromthehardlinetubes

ontothe90-degreettingsonthespikeclipper

manifoldandsecuretheassemblywith8bolts(7/16x

51/2inch)and8washers(BoxCofFigure12).

6.Torquetheboltto86to104N∙m(63to77ft-lb).

InstallingtheHydraulicHoses

Partsneededforthisprocedure:

Hose–28cm(50-1/2inch)

Hose–139cm(55inch)

Hose–5M(16-1/4ft)

Hose–66cm(26inch)

Hose–67cm(26-13/32inch)

Straighttting

2Bulkheadnut

Hose–89cm(35inch)

Hose–86cm(34inch)

Procedure

Important:Ensurethatthecorrecthosesareconnected

tothecorrectvalves:LS1toLS1andLS2toLS2.

Figure13

FullRoutingOverview

1.Installthe66cm(26inch)hoseontheLS1porton

thespikeclippermanifoldtotherearbulkheadunion

(BoxA).

2.Installthe67cm(26-13/32inch)hoseontheLS2port

onthespikeclippermanifoldtothefrontbulkhead

union(BoxA).

3.Installthestraightttingsandbulkheadnuts(BoxB).

4.Installthe89cm(35inch)hosefromtheP1(right)

portonthespikeclipperassemblytotheright(closest

totheengine)straightttingonthecarriagebulkhead

plate(BoxC).

5.Installthe86cm(34inch)hosefromtheP2(left)port

onthespikeclipperassemblytotheleft(closesttothe

pipebox)straightttingonthecarriagebulkheadplate

(BoxC).

Figure14

6.Connectthepreviouslydisconnectedhosestothelarge

ttingsonthebottomofthecheckclippermanifold

(BoxAandB).

7.Connectthe128cm(501/2inch)hosetothesmall

rearttingonthebottomofthecheckclippermanifold

(BoxC).

8.Connectthe139cm(55inch)hosetothesmallfront

ttingonthebottomofthecheckclippermanifold

(BoxD).

Figure15

9.Connectthe128cm(50-1/2inch)hosetothetop

bulkheadunionandthe139cm(55inch)hosetothe

bottombulkheadunion(Figure16).

Figure16

10.Connectthe2hoses–5m(16-1/4ft)totheotherside

ofthebulkheadttingsandroutethemthroughthe

hosecarrier(Figure16andFigure17).

Figure17

11.Connectthe2hoses–5m(16-1/4ft)onthetopttings

fromthebulkheadonthethrustframetotheinside

bulkheaduniononthecarriagebracketasshownin

Figure18.

Important:Ensurethatthecorrecthosesare

connectedtothecorrectvalves:LS1toLS1and

LS2toLS2.

Figure18

12.Fillthehydraulictanktotheproperlevelandcheckfor

leaks;refertoyourmachineOperator’sManual.

AssociatingtheHandheld

TransmitterwiththeBaseUnit

Partsneededforthisprocedure:

1Handheldtransmitter

AssociatingtheHandheldTransmitter

withtheBaseUnit

Ifthehandheldtransmittereverstopscommunicatingwith

thebaseunit,orifyoureplaceitwithanewtransmitter,you

needtoassociatethetransmittertothebaseunitasfollows:

1.Ensurethatthemachineisturnedoff.

2.Ensurethatthehandheldtransmitterisnotactive(i.e.,

nolightsareon).

3.Standneartherearcontrolpanelofthemachine.

4.SimultaneouslypressandholdtheOnandOffbuttons.

Allofthelightswillilluminate.

Figure19

1.TXindicatorlight5.A1indicatorlight

2.RXindicatorlight6.A2indicatorlight

3.ERindicatorlight

7.Onbutton

4.BAindicatorlight

8.Offbutton

5.ContinueholdingthebuttonsuntiltheTXlightbegins

ashing.

6.ContinueholdingtheOnandOffbuttonsandturnon

themachinetopowerthebaseunit.

Thebaseunitandhandheldestablishacommunication

linkwhileyouholdthebutton.Oncetheprocessis

complete,allofthelightswillash.

7.Releasethebuttons.

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

Brand: Toro

Model: Rotation Motor Hydraulic Kit, 4045 Directional Drill

Type: Installation guide

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill will assist you in the following tasks:

Machine preparation for the installation, including draining the hydraulic oil reservoir.
Front-hood latch installation.
Installation of the bulkhead plate, valve, union, and spike clipper manifold.
Installation of hydraulic hoses.
Association of the handheld transmitter with the base unit. This kit is designed to enhance the performance and efficiency of your Toro Directional Drill, making it a valuable asset for your drilling operations.

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Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

Toro Rotation Motor Hydraulic Kit, 4045 Directional Drill Installation guide

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