Toro Standard-Range Exit-Side Lockout Kit, 2024 Directional Drill User manual

Type
User manual

Toro Standard-Range Exit-Side Lockout Kit, 2024 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill. This system consists of a receiver mounted on the machine and a transmitter that must be held by a designated individual working around the machine. The individual holding the transmitter can push the LOCK DRILL (OFF) button to stop the drill rotation and thrust. This is primarily used to stop/lockout the drill operations in the following situations: • When installing or removing a drill head or reamer • Whenever someone needs to approach the drill pipe or head anywhere in front of the machine

Toro Standard-Range Exit-Side Lockout Kit, 2024 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill. This system consists of a receiver mounted on the machine and a transmitter that must be held by a designated individual working around the machine. The individual holding the transmitter can push the LOCK DRILL (OFF) button to stop the drill rotation and thrust. This is primarily used to stop/lockout the drill operations in the following situations: • When installing or removing a drill head or reamer • Whenever someone needs to approach the drill pipe or head anywhere in front of the machine

FormNo.3407-669RevA
Standard-RangeExit-SideLockoutKit
2024DirectionalDrill
ModelNo.130-4457
Operator'sManual
Note:Thiskit(130-4457)containsthehandheld
transmitter(130-4458)andthereceiver(130-4459).Ifyou
arereceivingthiskitwithyourdrill,thereceiverisfactory
installedonthedrill.
Introduction
Theexit-sidelockouttransmitterandreceiveris
designedtoremotelystopandlockouttheusercontrols
ofadirectionaldrill.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
equipmentdamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
Thisproductmaycontainmaterialthatmaybehazardousto
humanhealthandtheenvironment.IncompliancewithEU
Directive2002/96/EConWasteElectricalandElectronic
Equipment(WEEE):
Donotdisposeoftheproductasunsortedmunicipal
waste.
Thisproductshouldberecycledinaccordancewith
localregulations.Contactlocalauthoritiesfordetailed
information.
Thisproductmaybereturnabletothedistributorfor
recycling.Contactyourdistributor/dealerfordetails.
FCCStatements
15.19TwoPartWarning
ThisdevicecomplieswithPart15oftheFCCrules.Operation
issubjecttothefollowingtwoconditions:
(1)Thisdevicemaynotcauseharmfulinterferenceand
(2)Thisdevicemustacceptanyinterferencereceived,including
interferencethatmaycauseundesiredoperation.
15.21UnauthorizedModication
NOTICE:Themanufacturerisnotresponsibleforany
unauthorizedmodicationstothisequipmentmadebytheuser.
Suchmodicationscouldvoidtheuser’sauthoritytooperate
theequipment.
15.105(b)Note:
Thisequipmenthasbeentestedandfoundtocomplywith
thelimitsforaClassBdigitaldevice,pursuanttoPart15
oftheFCCRules.Theselimitsaredesignedtoprovide
reasonableprotectionagainstharmfulinterferenceina
residentialinstallation.Thisequipmentgenerates,usesand
canradiateradiofrequencyenergyand,ifnotinstalledand
usedinaccordancewiththeinstructions,maycauseharmful
interferencetoradiocommunications.However,thereis
noguaranteethatinterferencewillnotoccurinaparticular
installation.Ifthisequipmentdoescauseharmfulinterference
toradioortelevisionreception,whichcanbedeterminedby
turningtheequipmentoffandon,theuserisencouragedto
trytocorrecttheinterferencebyoneormoreofthefollowing
measures:
Reorientorrelocatethereceivingantenna.
Increasetheseparationbetweentheequipmentandreceiver.
Connecttheequipmentintoanoutletonacircuitdifferent
fromthattowhichthereceiverisconnected.
IndustryCanadaStatement
ThisdevicecomplieswithCanadianRSS-210.
Theinstallerofthisradioequipmentmustensurethatthe
antennaislocatedorpointedsuchthatitdoesnotemitRFeld
inexcessofHealthCanadalimitsforthegeneralpopulation;
consultSafetyCode6,obtainablefromHealthCanada’s
websitewww.hc-sc.gc-ca/rpb.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3407-669*A
Safety
Improperlyusingormaintainingthisequipmentcan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.Torotestedthis
equipmentforreasonablysafeservice;however,failureto
complywiththefollowinginstructionsmayresultinpersonal
injury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorreadandunderstandthe
contentsofthismanualbeforeusingthisproduct.Pay
particularattentiontothesafetyalertsymbol(Figure1),
whichmeansCaution,Warning,orDanger—“personal
safetyinstruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomplywith
theinstructionmayresultinpersonalinjury.
Failuretoabidebytheseprecautionsmayresultin
equipmentfailureandpersonalinjury.
Useandmaintainproperwiring.Improper,loose,and
frayedwiringcancausesystemfailure,equipmentdamage,
andintermittentoperation.
Changesormodicationsmadetoequipmentnot
expresslyapprovedbythemanufacturerwillvoidthe
warranty.
Owner/operatorsoftheequipmentmustabidebyall
applicableFederal,State,andLocallawsconcerning
installationandoperationoftheequipment.
Makesurethatthemachineryandsurroundingareais
clearbeforeoperating.Donotactivatetheremotecontrol
systemuntilcertainthatitissafetodoso.
Turnoffthehandheldremoteandremovepowerfrom
thebaseunitbeforeattemptinganymaintenance.This
willpreventaccidentaloperationofthecontrolled
machinery.
PowerisremovedfromtheBaseUnitbydetachingthe
12-pincablefromthebaseunitconnectorP1,orby
removingthesourcepowerfromthecircuit.
Useadampclothtokeepunitsclean.Removemud,
concrete,dirt,etc.afterusetopreventobstructingor
cloggingthebuttons,levers,wiring,andswitches.
Donotallowliquidtoenterthehandheldorbaseunit
enclosures.Donotuseahighpressurewashertoclean
theequipment.
Disconnecttheradiobaseunitbeforeweldingonthe
machine.Failuretodisconnectthebaseunitmayresultin
destructionofordamagetothebaseunit.
Operateandstoreunitsonlywithinthespecied
operationandstoragetemperaturesdenedinthis
document.
ProductOverview
Controls
Exit-Side-LockoutSystem
Theexit-side-lockoutsystemprovidestheindividualsworking
aroundthemachinewithameanstodisablethedrillpipe
fromrotatingandthrusting.
Thissystemconsistsofareceivermountedonthemachine
andatransmitter(Figure2)thatmustbeheldbyadesignated
individualworkingaroundthemachine.
ON
OFF
1
2
3
4
5
G022151
Figure2
1.Redindicatorlight
4.Onbutton
2.Yellowindicatorlight
5.Offbutton
3.Greenindicatorlight
TheindividualholdingthetransmittercanpushtheLOCK
DRILL(OFF)buttontostopthedrillrotationandthrust.This
isprimarilyusedtostop/lockoutthedrilloperationsinthe
followingsituations:
Wheninstallingorremovingadrillheadorreamer
Wheneversomeoneneedstoapproachthedrillpipeor
headanywhereinfrontofthemachine
Placingawiperonthedrillpipe
Whenthelocationreceiveroperatoridentiesaproblem
requiringimmediateshutdownofdrilling
Whenitissafetoresumedrilling,theindividualholdingthe
transmittercanpresstheUNLOCKDRILL(ON)button.This
buttonsendsasignaltothereceiverthatallowsthemachine
operatortoresetthesystemandrestorethethrustandrotary
functions.
2
Specications
HandheldUnit
Batteries3AAA
Autoshutdown
After2hoursofinactivity
Lowbatterywarning3.3Vandbelow
Lowbatteryshutdown3.1V
Operatingtemperature-20to55degreesC(-4to131
degreesF)
Storagetemperature-40to55degreesC(-40to
131degreesF)
Radiofrequency
2405to2480MHz
RadioRFpower
2mW(2.4GHz)
RadiolicenseNotrequired
Modulation
DSSS
AntennaInternal
BaseUnit
Radiofrequency
2405to2480MHz
RadioRFpower
2mW(2.4GHz)
RadiolicenseNotrequired
Modulation
DSSS
AntennaInternal
Operatingtemperature-20to55degreesC(-4to131
degreesF)
Storagetemperature-40to55degreesC(-40to
131degreesF)
Operation
HandheldIndicatorLights
Thefollowingtableliststhevariousstatesoftheindicator
lightsonthehandheldtransmitter(Figure2)andtheir
meanings:
IndicatorLightState
Meaning
Greenlightisblinkingrapidly
Thetransmitteristransmitting
tothebaseunit
Greenlightisilluminated
withoutblinking
Abuttononthetransmitteris
currentlypressed
YellowlightisblinkingslowlyThebatteriesarelow;change
thebatteries.Ifyoudonot
changethebatteriessoon,the
handheldwillpowerdown.
RedlightisblinkingThetransmitterisactively
receivingmessagesfromthe
baseunit.
ReplacingtheTransmitter
Batteries
1.Loosenthe4boltssecuringthebatterycover(Figure3).
Figure3
1.Handheldtransmitter3.Bolts
2.Batterycover
2.Removethecover(Figure4).
Figure4
1.Handheldtransmitter2.Batterycover
3.Removetheexistingbatteries.
4.Install3new,AAAbatteriesintheorientationshown
inFigure5.
Important:Ensurethatyouinstallthebatteries
inthecorrectpolarityorientationoryoucould
damagethetransmitter.
3
Figure5
1.Handheldtransmitter2.AAAbatteries
5.Replacethecoverandsecureitwiththeboltspreviously
removed.
Tightentheboltsenoughtoensurethatthesealing
gasketiscompressed,butdonotovertightenthem.
AssociatingtheHandheld
TransmitterwiththeBaseUnit
Ifthehandheldtransmittereverstopscommunicatingwith
thebaseunit,orifyoureplaceitwithanewtransmitter,you
needtoassociatethetransmittertothebaseunitasfollows:
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnotactive(i.e.,
nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheONandOFF
buttons.
TheGreenlightilluminates.
5.Continueholdingthebuttonsuntiltheyellowlight
beginsashing,thenreleasethebuttons.
Theredlightbeginsashingallowingyou2seconds
topressthenextbutton.
6.PressandholdtheONbutton
Theredlightturnsoffandthegreenandyellowlights
illuminate.
Important:Ifyoudonotpressthisbuttonwithin
2seconds,youwillhavetostartthisprocedure
overagain.
7.ContinueholdingtheONbuttonandturnonthe
machinetopowerthebaseunit.
Thebaseunitandhandheldestablishacommunication
linkwhileyouholdthebutton.Oncetheprocessis
complete,theyellowlightturnsoff,theredlightbegins
ashing,andthegreenlightilluminates.Alllights
remainasmentioneduntilyoureleasethebutton.
8.ReleasetheONbutton.
Theredlightturnsoffandthegreenlightashesfor
afewseconds.
DisassociatingallHandheld
TransmittersfromtheBase
Unit
Important:Completingthisprocedurewilldisassociate
alltransmittersfromthebaseunit,whichwillneedtobe
associatedagainbeforetheywillfunction.
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnotactive(i.e.,
nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheONandOFF
buttons.
Thegreenlightilluminates.
5.Continueholdingthebuttonsuntiltheyellowlight
beginsashing,thenreleasethebuttons.
Theredlightbeginsashingallowingyou2seconds
topressthenextbutton.
6.PressandholdtheOFFbutton
Theredlightturnsoffandthegreenandyellowlights
illuminate.
Important:Ifyoudonotpressthisbuttonwithin
2seconds,youwillhavetostartthisprocedure
overagain.
7.ContinueholdingtheOFFbuttonandturnonthe
machinetopowerthebaseunit.
Thebaseunitandhandheldestablishacommunication
linkwhileyouholdthebutton.Oncetheprocessis
complete,theyellowlightturnsoff,theredlightbegins
ashing,andthegreenlightilluminates.Alllights
remainasmentioneduntilyoureleasethebutton.
8.ReleasetheOFFbutton.
Theredlightturnsoffandthegreenlightashesfor
afewseconds.
4
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Toro Standard-Range Exit-Side Lockout Kit, 2024 Directional Drill User manual

Type
User manual

Toro Standard-Range Exit-Side Lockout Kit, 2024 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill. This system consists of a receiver mounted on the machine and a transmitter that must be held by a designated individual working around the machine. The individual holding the transmitter can push the LOCK DRILL (OFF) button to stop the drill rotation and thrust. This is primarily used to stop/lockout the drill operations in the following situations: • When installing or removing a drill head or reamer • Whenever someone needs to approach the drill pipe or head anywhere in front of the machine

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