Toro P85 Vibratory Plow, RT600 Traction Unit User manual

Brand: Toro

Model: P85 Vibratory Plow, RT600 Traction Unit

Type: User manual

FormNo.3389-759RevA

P85VibratoryPlow

RT600TractionUnit

ModelNo.25401—SerialNo.313000001andUp

ModelNo.25401E—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3389-759*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Introduction

Thisvibratoryplowisanattachmentdesignedforuseon

Toroutilityequipmenttopullexiblepipeandcableintoand

throughsoil.Itisdesignedtobeusedbytrainedoperators

primarilyforroutingirrigationandutilitylinesunderground

withouthavingtodigatrenchforanundergroundtransectof

thepipeorcable.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedToroServiceDealer

orToroCustomerServiceandhavethemodelandserial

numbersofyourproductready.Figure1illustratesthe

locationofthemodelandserialnumbersontheproduct.

Writethenumbersinthespaceprovided.

Figure1

1.Locationofthemodelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

1PreparingtoInstalltheVibratoryPlow.....................6

2InstallingtheTowerAssemblyontotheTraction

Unit...................................................................7

3ConnectingtheActuatorHoses..............................8

4BleedingtheElevationandSwingActuators..............9

5InstallingtheShaker.............................................11

6ConnectingtheHydraulicHosesforthe

Shaker...............................................................13

7BleedingtheHydraulicSystemoftheVibratory

Plow.................................................................17

Operation....................................................................18

UsingtheTransportLock........................................18

UsingtheVibratoryPlow........................................18

TransportingtheTractionUnitwithaVibratory

Plow.................................................................26

Attachments/Accessories........................................26

OperatingTips......................................................26

Maintenance.................................................................28

RecommendedMaintenanceSchedule(s)......................28

GreasingtheFittings...............................................28

TorquingtheFastenersontheShakerBox..................29

Storage........................................................................30

Troubleshooting...........................................................31

Safety

Improperlyusingormaintainingthevibratoryplow

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandthoseinthe

tractionunit

Operator’ s Man ual

.Alwayspayattentionto

thesafetyalertsymbol,whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Anelectricshockoran

explosionmayoccurifyouplowintoautilityline.

Havethepropertyorworkareamarkedforburied

linesanddonotplowinmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,intheUnitedStates,

call811forthenationwidemarkingservice).

DANGER

Theplowbladeandothermovingpartsonthe

machinewillcutorseveryourhands,feet,orother

bodyparts.

•Keephands,feet,andanyotherpartofyour

bodyorclothingawayfromtheplowbladeand

othermovingparts.

•Beforeadjusting,cleaning,repairing,or

inspectingthevibratoryplow,lowertheplowto

theground,stoptheengine,waitforallmoving

partstostop,andremovethekey.

WARNING

Whentheengineisoff,attachmentsintheraised

positioncangraduallylower.Someonebelow

theattachmentmaybepinnedorinjuredbythe

attachmentasitlowers.

Alwayslowertheattachmenttotheground

wheneveryoushutoffthetractionunit.

WARNING

Whengoingupordownhill,themachinecould

overturniftheheavyendistowardthedownhill

side.Someonemaybepinnedorseriouslyinjured

bythemachineifitoverturns.

Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Anattached

vibratoryplowwillmakethebackendofthe

machineheavy.

WARNING

Lightningcancausesevereinjuryordeath.

Iflightningisseenorthunderisheardinthearea,

donotoperatethemachine;seekshelter.

CAUTION

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjectedinto

theskinmustbesurgicallyremovedwithinafew

hoursbyadoctorfamiliarwiththisformofinjury;

otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressure

hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;

neveruseyourhands.

CAUTION

Hydraulicttings,hydrauliclines/valves,and

hydraulicuidmaybehotandcanburnyouifyou

touchthem.

•Weargloveswhenmaintaininghydraulic

components.

•Allowthetractionunitandvibratoryplowto

coolbeforetouchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

Figure3

1.Decal125-66843.Decal125-8489

2.Decal125-66714.Decal125-8490

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities

beforedigging.

125–6684

1.Cutting/dismembermenthazard,plow—keepbystanders

awayfromtheplow;stayawayfrommovingparts;keepall

guardsandsafetiesinplace.

125-8489

1.Lowertheplow.

4.Swingtheplowtotheleft.

2.Raisetheplow.

5.Swingthetrimtotheleft.

3.Swingtheplowtotheright.6.Swingthetrimtotheright.

125-8490

1.Attention—forinformationonengagingtheplowoat,read

theOperator'sManual.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparetoinstallthevibratoryplow.

Towerassembly1

Bolt(3/4x2-1/2inch)

Washer(3/4inch)

Locknut(3/4inch)

Installthetowerassemblyontothe

tractionunit.

Fitting,45°(5/8inch)

Connecttheactuatorhoses.

Nopartsrequired

–

Bleedtheelevatorandswingactuators.

Shaker

Pin,upperstrut(2x13inch)

Rollpin(5/8x4inch)

Pin,lowerstrut(3x13-5/32inch)

Installtheshaker.

Fitting,45°(5/8inch)

Squarenut

Clampblock

Washer(3/8inch)

Bolt(3/8x2-3/4inch)

Hosesupport3

Bolt(3/8x1-1/2inch)

Cabletie

Connectthehydraulichosesforthe

shaker.

Nopartsrequired

–

Bleedthehydraulicsystemofthe

vibratoryplow.

PreparingtoInstallthe

VibratoryPlow

NoPartsRequired

Procedure

1.Movethetractionunittoalevelsurfaceandlowerall

attachments.

2.Stoptheengine,settheparkingbrake,andremovethe

keyfromtheignitionswitch.

3.Cleantheangeandtherearmountingplateofthe

tractionunit.

4.Ifyouareremovingthetrencherinordertoinstallthe

vibratoryplow,cleanandcapthehydraulicttingsat

thetractionunitandthetrencher.

5.Securetheliftingequipmenttothetowerassembly

(Figure4).

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast794kg(1750lb).

Figure4

6.Raisethetowerassemblyofftheoorasshownin

Figure4.

InstallingtheTowerAssembly

ontotheTractionUnit

Partsneededforthisprocedure:

1Towerassembly

Bolt(3/4x2-1/2inch)

Washer(3/4inch)

Locknut(3/4inch)

Procedure

1.Locatetherow2holesandtherow4slotsinthe

mountingplateonthetowerassemblythatyouwill

usetosecuretheattachmentassemblytothetraction

unit(Figure5).

Figure5

Mountingplateonthetowerassembly

1.Row2holes3.Row4slots

2.Mountingplate

2.Insert2bolts(3/4x2-1/2inch)with2washers

throughthefrontsideofthemountingplateonthe

towerassemblyattherow2holesthatyoulocatedin

step1(Figure6).

Figure6

1.Locknut3.Row2hole

2.Washer

4.Bolt(3/4x2-1/2inch)

3.Slipawasherandthreadalocknutontoeachboltatthe

backofthemountingplate(Figure6).

4.Aligntherowofboltsonthetowerassemblysothat

theyareabovetheupperslotsintherearmounting

plateonthetractionunit(Figure7).

Figure7

Rearmountingplateonthetractionunit

1.Upperslots3.Lowerslots

2.Rearmountingplate

5.Lowerthetowerassemblysothatthewashersand

locknutsareontheforwardsideofthemountingplate

ofthetractionunitandtheboltsareseatedintheslots

(Figure8).

Figure8

1.Boltandwasher3.Rearmountingplateon

thetractionunit

2.Mountingplateonthe

towerassembly

6.Tightentheboltsandthelocknutsbyhand.

7.Installthebolts,locknuts,andwashersintothelower

slotsintherearmountingplateofthetractionunitand

therow4slotsinthemountingplateforthetower

assembly(Figure9).

Figure9

1.Locknut3.Mountingplateslot

2.Washer4.Bolt

8.Torquetheboltsandthelocknutsto583to624N-m

(400to460ft-lb).

9.Lowerandremovetheliftingequipment.

ConnectingtheActuator

Hoses

Partsneededforthisprocedure:

Fitting,45°(5/8inch)

PreparingtoInstallthe

Control-ManifoldHoses

1.Removethehydrauliccapandtheshuntfromthe

bulkheadttings(Figure10).

Figure10

1.Hydraulicshunt2.Hydrauliccap

2.Installa45°hydraulictting(3/4inch)ontoeach

bulkheadtting(3/4inch)asshowninFigure11,and

tightenthembyhand.

Figure11

1.45°hydraulicttings(3/4

inch)

2.Bulkheadttings(3/4inch)

InstallingtheControl-ManifoldHoses

1.Atthecontrolmanifold,removetheplugsfromthe

freeendsofthe15-1/2-inchhose,the21-inchhose,

andthe26-inchhose(Figure12).

Figure12

1.Bulkheadtting(3/4inch)4.Controlmanifold

2.45°hydraulictting(3/4

inch)

5.Hose(3/4x26inch)

3.Hose(5/8x21inch)6.Hose(5/8x15-1/2inch)

2.Connectthe90°ttingofthehose(3/4x26inch)to

the3/4-inchbulkheadtting(Figure12).

3.Connectthe3/4-inchttingofthehose(5/8x15-1/2

inch)totheinboard45°hydraulictting(Figure12)

thatyouinstalledinstep2of(page).

4.Connectthe3/4-inchttingofthehose(5/8x21

inch)totheoutboard45°hydraulictting(Figure12)

thatyouinstalledinstep2of(page).

5.Tightenthe90°hosettingatthebulkheadtting

(Figure12)to81to100N-m(60to74ft-lb).

6.Tightenthe2hydraulicttings(45°)atthebulkhead

ttings(Figure12)to81to100N-m(60to74ft-lb).

7.Tightenthe2hydraulichoses(3/4inch)atthe45°

hydraulicttings(Figure12)to81to100N-m(60to

74ft-lb).

Note:Use2wrencheswhentighteningthettingsto

preventtwistingthehoses,whichcouldcausethehose

connectionstoloosenovertime.

BleedingtheElevationand

SwingActuators

NoPartsRequired

PreparingtoBleedtheHydraulic

System

WARNING

Operatingthehydraulicsystemofthemachine

withoutplugsorcapsonthehydrauliclines,orwith

merelyplasticplugsorcapssealingthehydraulic

lines,canresultininjuryfromhydraulicuid

discharge.

Installandtightenthesteelplugsandcapson

alltheopenhydrauliclinesbeforeoperatingthe

hydraulicsystem.

Important:Performthebleedingproceduresforthe

hydraulicsystemofthevibratoryplowfromtheoperator

seatofthetractionunit.

1.Ensurethatthesteelplugsareinstalledandtightened

inthefreeendsofthetrim-actuatorhose(3/8x98

inch)andthetrim-actuatorhose(3/8x103inch);refer

toFigure13.

Figure13

1.Trim-actuatorhose

2.Hydraulicplug,37°steel

(3/8inch)

2.Ensurethattheareasurroundingthevibratoryplowis

clearofallpeopleandobjects.

3.Settheparkingbrakeandmovethecontrolsofthe

tractionunittotheNeutralposition;refertothe

Operator’sManualforthetractionunit.

4.Startthetractionunitandsetthethrottleontheengine

toapproximatelythe1/4throttleposition;refertothe

Operator’sManualforthetractionunit.

BleedingtheElevationActuator

Important:Donotmovetheleverforthetrim-actuator

control!Otherwise,hydraulicuidmayescapethrough

unsecuredttings,possiblycausinginjurytobystanders.

1.Slowlyraisethetowerassemblybyraisingtheelevation

controllever(Figure14).

Figure14

1.Elevationcontrollever2.Donotmovethe

trim-actuatorcontrol

lever!

2.Slowlylowerthetowerassemblybypushingthe

elevationcontrolleverdown(Figure14).

Note:Donotallowthecradleandthelowerstrutto

striketheground.Movetheelevationcontrolleverto

theNeutralpositionbeforeloweringtheplowtothe

ground.

3.Cyclethetowerassemblyupanddownuntilthetower

movessmoothlyinbothdirections(Figure14).

4.Movethetowerupordownuntilthelowerstrutand

thecradlearelevel(Figure15).

Figure15

1.Lowerstrut

2.Cradle

BleedingtheSwingActuators

1.Slowlyswingthetowerassemblytotheleftbyraising

theswing-controllever(Figure16).

Note:MovetheswinglevertotheNeutralposition

whenthetowerreachesthepositionfarthesttotheleft.

Figure16

1.Swing-controllever

2.Donotmovethe

trim-actuatorcontrol!

2.Slowlyswingthetowerassemblytotherightby

loweringtheswing-controllever(Figure16).

Note:MovetheswinglevertotheNeutralposition

whenthetowerreachesthepositionfarthesttothe

right.

3.Cycletheplowleftandrightuntilthetowermoves

smoothlyinbothdirections(Figure16).

4.Centerthetowerstraightbehindthetractionunit.

5.Stoptheengineandremovethekeyfromthekey

switch.

InstallingtheShaker

Partsneededforthisprocedure:

Shaker

Pin,upperstrut(2x13inch)

Rollpin(5/8x4inch)

Pin,lowerstrut(3x13-5/32inch)

InstallingtheShakertotheLowerStrut

1.Securetheliftingequipmenttotheshakerassembly

(Figure17).

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast794kg(1750lb).

Figure17

2.RaisetheshakerofftheoorasshowninFigure17.

3.Aligntheholeinthelower-mountingpointofthe

shakerframetotheholeintheendofthelowerstrut

(Figure18).

Figure18

1.Lower-strutpin(3x

13-5/32inch)

3.Lowerstrut

2.Lower-mountingpoint

(shakerframe)

4.Liftcradle

4.Aligntheholeinthelower-strutpin(3x13-5/32

inch)withthediagonalholeinthebottomofthe

lower-mountingpointoftheshakerframe(Figure19).

Figure19

1.Hole(strutpin3x13-5/32

inch)

3.Rollpin(5/8x4inch)

2.Diagonalhole(shaker

frame)

5.Insertthestrutpinthroughthelower-mountingpoints

oftheshakerframeandthelowerstrut(Figure19).

6.Inserttherollpin(5/8x4inch)throughthediagonal

holeinthelower-mountingpointoftheshakerframe

andthestrutpin(Figure19).

InstallingtheUpperStrut

Note:Upperstrutweight:41kg(90lbs)

1.Securetheliftingequipmenttotheupperstrut,

andraisethestrutabovethetowerassemblytothe

horizontalposition.

2.Alignthecamforthetransportlockforwardand

thegreasettingforthestruttothetopofthestrut

(Figure20).

Figure20

1.Forwardmountingpoint

(upperstrut)

3.Transport-lockcam

2.Greasetting

3.Inserttheforwardmountingpointofthestrutbetween

theupperpivotsoftheswingframe(Figure21).

Figure21

1.Upper-strutpin(2x13

inch)

3.Swingframe

2.Upperpivot(swingframe)

4.Upperstrut

4.Aligntheholeintheupper-strutpin(3x13-5/32inch)

withthediagonalholeintheupperpivotsoftheswing

frame(Figure22).

Figure22

1.Rollpin(5/8x4inch)3.Upperpivot(swingframe)

2.Diagonalhole

4.Upper-strutpin(3x

13-5/32inch)

5.Inserttheupper-strutpin(2x13inch)throughthe

horizontalholesintheupperpivotsandtheupperstrut

(Figure22).

6.Inserttherollpin(5/8x4inch)throughthediagonal

holeinthepivotandtheholeintheupper-strutpin

(Figure22).

7.Inserttherearmountingpointoftheupperstrut

betweenthepivotpointsoftheframehornsofthe

shaker(Figure23).

Figure23

1.Rollpin(5/8x4inch)3.Frame-hornpivot(2)

2.Upper-strutpin(2x13

inch)

4.Upperstrut

8.Aligntheholeinthestrutpinwiththeverticalholein

theframe-hornpivot(Figure23).

9.Securetheupperstruttotheshakerwiththe

upper-strutpin(2x13inch)asshowninFigure23.

10.Securetheupper-strutpintotheframe-hornpivotwith

therollpin(5/8x4inch)asshowninFigure23.

11.Lowerandremovetheliftingequipment.

ConnectingtheHydraulic

HosesfortheShaker

Partsneededforthisprocedure:

Fitting,45°(5/8inch)

Squarenut

Clampblock

Washer(3/8inch)

Bolt(3/8x2-3/4inch)

3Hosesupport

Bolt(3/8x1-1/2inch)

Cabletie

PreparingtoInstalltheShakerHoses

1.Removethe2hydrauliccaps(1inch)and1hydraulic

cap(5/8inch)fromthebulkheadttings(Figure24).

Figure24

1.Caps(1inch)4.45°hydraulictting

2.Bulkheadtting—1inch

(2)

5.Bulkheadtting(5/8inch)

3.Cap(5/8inch)

2.Installthe45°hydraulictting(5/8inch)ontothe

bulkheadtting(5/8inch)andtightenitbyhand

(Figure24).

3.Insertasquarenutintoeachofthenutretainersatthe

followinglocations(seealsoFigure25):

•Thesideoftherightframehorn

•Therightsideoftheupperstrut

•Therightswing-frameplate

•Theleftsideoftheupperstrut(2)

Figure25

Rightsideshowninuppergure;leftsideshowninlower

gure

1.Right-framehorn

4.Upperstrut

2.Squarenut(3/8inch)5.Rightswing-frameplate

3.Nutretainer

ConnectingtheCase-DrainHose

1.Onthetractionunit,connectthettingofthe

case-drainhose(5/8x115inch)tothe45°hydraulic

tting(Figure26)thatyouinstalledinstep2of(page).

Figure26

1.Case-drainhose(1/2x

115inch)

4.Hosetting

2.Bulkheadtting(1/2inch)5.Straighttting(1/2inch)

onthehydraulicmotor

3.45°hydraulictting

2.Fromtheendofthecase-drainhosettingattached

tothetractionunit,measurealongthehose165cm

(64-3/4inches),andmarkthelocationbywrappinga

pieceoftapearoundthehose.

3.Connectthettingatthefreeendofthehose(5/8x

115inch)tothestraighttting(5/8inch)atthetopof

thehydraulicmotor(Figure26).

4.Atthetapemarkingthe165cm(64-3/4-inch)location

onthecase-drainhose,temporarilysecurethehose

(Figure27)totheleftsideoftheupperstrutwiththe

clampblocks,theclampbar,bolts(3/8x2-3/4inch),

andwashers(3/8inch).

Note:Alignthecase-drainhoseinthemiddleposition

oftheclampingblock.

Note:Use2washersundertheheadofeachbolt.

Figure27

1.Clamp-blockhalf4.Clampbar

2.Nutretainer

5.Washer(3/8inch)

3.Case-drainhose6.Bolt(3/8x2-3/4inch)

5.Tightenthe45°hydraulicttingandthe2hosettings

(Figure26)to81to100N-m(60to74ft-lb).

Note:Use2wrencheswhentighteningthettingsto

preventtwistingthehoses,whichcouldcausethehose

connectionstoloosenovertime.

ConnectingthePressureHose

1.Atthetractionunit,connectthe45°ttingofthehose

(3/4x118inch)tothe3/4inchbulkheadttingas

showninFigure28.

Figure28

1.Hose(3/4x118inch)4.Straight-hosetting

2.Bulkheadtting(3/4inch)5.90°hydraulictting(3/4

inch)onthehydraulic

motor

3.45°hosetting

2.Fromtheendofthe45°hosetting,measurealongthe

hose165cm(64-3/4inches),andmarkthelocationby

wrappingapieceoftapearoundthehose.

3.Connectthestraightttingofthehose(3/4x118

inch)tothe90°tting(3/4inch)atthebottomofthe

hydraulicmotor(Figure28).

4.Atthetapemarkingthe165cm(64-3/4-inch)location

onthepressurehose,temporarilysecurethepressure

hosetotheleftsideoftheupperstrutattheclamp

blocks(Figure27).

Note:Alignthepressurehoseinthebottomposition

oftheclampingblock.

5.Tightenthe45°hosettingandthestraight-hose

ttingatthebulkheadttingandthe90°hydraulic

ttingatthehydraulicmotor(Figure28)to116to142

N-m(85to105ft-lb).

Note:Use2wrencheswhentighteningthettingsto

preventtwistingthehoses,whichcouldcausethehose

connectionstoloosenovertime.

ConnectingtheReturnHose

1.Atthetractionunit,connectthe45°ttingofthehose

(3/4x118inch)tothebulkheadtting(3/4inch)as

shownin(Figure29).

Figure29

1.Hose(3/4x118inch)4.Straight-hosetting

2.Bulkheadtting(3/4inch)5.90°tting(3/4inch)onthe

hydraulicmotor

3.45°hosetting

2.Fromtheendofthe45°hosetting,measurealong

thehose180cm(71inches),andmarkthelocationby

wrappingapieceoftapearoundthehose.

3.Connectthestraightttingofthehose(3/4x118inch)

tothe90°tting(3/4inch)thatisintheintheT-tting

onthesideofthehydraulicmotor(Figure29).

4.Atthetapemarkingthe180cm(71inch)locationon

thereturnhose,temporarilysecurethereturnhoseto

theleftsideoftheupperstrutwiththeclampblocks

(Figure27).

Note:Alignthereturnhoseinthetoppositionofthe

clampingblock.

5.Removethebolts(3/8x2-3/4inch)securingthe

clampblocks1atatime.

6.Applymedium-strength(serviceremovable),

thread-lockingcompoundtothethreads

7.Threadtheboltsintothenutretainersandtighten

thembyhand.

8.Torquetheboltsto19to24N-m(14to18ft-lb).

9.Tightenthe45°hosettingandthestraight-hose

ttingatthebulkheadttingandthe90°hydraulic

ttingatthehydraulicmotor(Figure29)to116to142

N-m(85to105ft-lb).

Note:Use2wrencheswhentighteningthettingsto

preventtwistingthehoses,whichcouldcausethehose

connectionstoloosenovertime.

10.Installcabletiesaroundthecase-drain,pressure,and

returnhosesatthelocationsshowninFigure30.

Figure30

1.Cableties

ConnectingtheTrimActuatorHoses

1.Fromtheendofthehosettingconnectedtothe90°

hydraulicttingsatthecontrolmanifold,measurealong

eachhoseandmarkthelocationbywrappingapieceof

tapearoundthehoseatthefollowingmeasurements:

•52cm(21inches)

•130cm(51inches)

•208cm(82inches)

2.Removetheplugfromthefreeendoftheretracthose

(3/8x103inch),andconnectthestraightttingofthe

hosetothe90°ttingintheretractportofthetrim

actuator(Figure31).

Figure31

1.90°hydraulictting(retract

port)

4.Nutretainer

2.Trimactuator5.Tapemarker

3.Retracthose

3.Applymedium-strength(serviceremovable),

thread-lockingcompoundtothe3bolts(3/8x1-1/2

inch).

4.Atthetapemarkingthe52cm(21-inch)locationon

theextendandretracthoses,securethehosestothe

nutretainerattherightswing-frameplate(Figure32)

withthehosesupport,abolt(3/8x1-1/2inch),and2

washers(3/8inch).

Note:Aligntheretracthoseinthelowerpositionof

thehosesupportandtheextendhoseintheupper

position.

Note:Use2washersundertheheadofthebolt.

Figure32

1.Extendhose(3/8x98

inch)

4.Hosesupport

2.Retracthose(3/8x103

inch)

5.Washer(3/8inch)

3.Nutretainer

6.Bolt(3/8x1-1/2inch)

5.Atthetapemarkingthe130cm(51inch)locationon

theextendandretracthoses,securethehosestothe

nutretainerattherightsideoftheupperstrut(Figure

32)withthehosesupport,abolt(3/8x1-1/2inch),

and2washers(3/8inch).

Note:Aligntheretracthoseinthelowerpositionof

thehosesupportandtheextendhoseintheupper

positionofthehosesupport.

Note:Use2washersundertheheadofthebolt.

6.Atthetapemarkingthe208cm(82inch)locationon

theextendandretracthoses,securethehosestothe

nutretainerattheright-framehorn(Figure32)with

thehosesupport,abolt(3/8x1-1/2inch),and2

washers(3/8inch).

Note:Aligntheretracthoseintheforwardposition

ofthehosesupport,thenaligntheextendhoseinthe

rearpositionofthehosesupport.

Note:Use2washersundertheheadofthebolt.

7.Removetheplugfromthefreeendoftheextendhose

(3/8x98inch),andconnectthehosettingtothe90°

ttingintheextendportofthetrimactuator(Figure

33).

Figure33

1.Extendhose(3/8x98

inch)

3.90°hydraulictting(retract

port)

2.Retracthose(3/8x103

inch)

4.90°hydraulictting

(extendport)

8.Tightenthe2hosettingsattheactuator(Figure33)

to37to45N-m(27to33ft-lb).

Note:Use2wrencheswhentighteningthettingsto

preventtwistingthehoses,whichcouldcausethehose

connectionstoloosenovertime.

9.Installcabletiesaroundthetrimhosesatthelocations

showninFigure34.

Figure34

1.Cabletie

BleedingtheHydraulicSystem

oftheVibratoryPlow

NoPartsRequired

BleedingtheTrimActuator

Important:Performthebleedingproceduresforthe

hydraulicsystemofthevibratoryplowfromtheoperator

seatofthetractionunit.

1.Ensurethattheareasurroundingthevibratoryplowis

clearofallpeopleandobjects.

2.Settheparkingbrakeandmovethecontrolsofthe

tractionunittotheNeutralposition;refertothe

Operator’sManualforthetractionunit.

3.Startthetractionunitandsetthethrottleontheengine

toapproximatelythe1/4throttleposition;refertothe

Operator’sManualforthetractionunit.

4.Slowlyswingthestabilizerforthebladeofthevibratory

plowtotherightbyraisingthetrim-controllever

(Figure35).

Note:Movethetrim-controllevertotheNeutral

positionwhenthestabilizerreachestheposition

farthesttotheright.

Figure35

1.Trim-controllever

5.Slowlyswingthestabilizertotheleftbyloweringthe

trim-controllever(Figure35).

Note:MovethetrimlevertotheNeutralposition

whenthestabilizerreachesthefullleftposition.

6.Cyclethestabilizerleftandrightuntilthestabilizer

movessmoothlyinbothdirections(Figure35).

BleedingtheHydraulicMotor

1.Movetheleverfortheshakercontrolrearwardfrom

theNeutralpositionuntilyoufeeltheplowbeginto

vibrate(Figure36).

Figure36

1.Shaker-controllever

2.MovetheleverfortheshakercontroltotheNeutral

position(Figure36).

3.Cycletheleverfortheshakercontrolforwardand

backwardseveraltimesuntiltheresponsetimeforthe

plowtovibrateisconsistent(Figure36).

4.Raisetheplowtothetransportposition,stopthe

engine,andremovethekeyfromthekeyswitch.

Operation

UsingtheTransportLock

UnlockingtheTransportLock

1.Startthetractionunit,settheenginespeedto1/4

throttleormore,andsettheparkingbrake.

2.Slowlyraisethevibratoryplowtoitsfullheight;refer

toUsingtheElevationControl(page19).

3.Pullforwardontheleverforthetransportlock(Figure

37).

Figure37

1.Cam

3.Transport-locklever

2.Hook

4.Lowertheplowuntilthecamontheupperstrutclears

thehookofthetransportlock(Figure37).

LockingtheTransportLock

1.Startthetractionunit,settheenginespeedto1/4

throttleormore,andsettheparkingbrake.

2.Slowlyraisethevibratoryplowtoitshighestposition;

refertoUsingtheElevationControl(page19).

Note:Whenthevibratoryplowisinitshighest

position,thetransportlockautomaticallyengagesthe

camontheupperstrut(Figure37).

Important:Beforemovingthetractionunitor

performingmaintenance,ensurethattheplowisin

itshighestpositionandthatthecamontheupper

strutfullyengagesthehookofthetransportlock.

UsingtheVibratoryPlow

UsingtheOperatorControls

•Fixed-position:Theplowstopsmovingoroatingwhen

youmovethecontrollevertothexedposition.When

youreleasethecontrolleverfromup,down,right,left,

ortheoatposition,theaffectedcontrolautomatically

returnstothexedposition.

•Floatposition:Whentheleverforthecontrolisinthe

Floatposition,theplowfollowsthecontourofthe

groundwithoutmanuallymovingthecontrollever.

UsingtheElevationControl

•Raisetheplow(Figure38andFigure39).

•Lowertheplow(Figure38andFigure39).

Figure38

1.Elevation-controllever4.Raise

2.Lower5.Floatposition

3.Fixedposition

Figure39

1.Lowertheplowtothe

Downposition

2.RaisetheplowtotheUp

position

•Floattheplowupordowntofollowthecontourofthe

soil(Figure38).

UsingtheSwingControl

•Swingtheplowleft(Figure40andFigure41).

•Swingtheplowright(Figure40andFigure41).

Figure40

1.Swing-controllever4.Swingleft

2.Swingright

5.Floatposition

3.Fixedposition

Figure41

1.Swingtheplowtotheright2.Swingtheplowtotheleft

•Floattheplowleftorrighttofollowthecontourofthe

soil(Figure40andFigure42).

Figure42

1.Floattheplowtotheleftorright

UsingtheTrimControl

•Movethestabilizerleft(Figure43andFigure44).

•Movethestabilizerright(Figure43andFigure44).

Figure43

1.Trim-controllever3.Fixedposition

2.Trimright

4.Trimleft

Figure44

1.Trimthestabilizertothe

left

2.Trimthestabilizertothe

right

OperatingtheRear-AttachmentControl

Theshakerfunctionoftheplowiscontrolledbythe

rear-attachmentcontrol,whichislocatedattheright-side

consoleoftheseat.

Important:Youmustbeseatedintheoperatorseat

whenmovingtheleverfortherear-attachmentcontrolto

anypositionotherthanNeutral;otherwise,thetraction

unitwillshutdownin1second.

•TheForwardposition:Movingtheleverofthe

rear-attachmentcontroltotheForwardpositionhasno

effectontheplow(Figure45).

•TheNeutralposition:Movetheleverofthe

rear-attachmentcontroltotheNeutralpositionto

decreaseandstoptheblade-vibrationfunctionofthe

shaker(Figure45).

•TheReverseposition:Movetheleverofthe

rear-attachmentcontroltowardtheReversepositionto

starttheblade-vibrationfunction(Figure45).

•TheFullReverseposition:Movetheleverofthe

rear-attachmentcontroltowardtheFullReverseposition

toincreasethebladevibration-function(Figure45).

Figure45

1.Forwardposition3.Reverseposition

2.Neutralposition4.FullReverseposition

InstallingandRemovingtheVibratory

PlowBlade

InstallingthePlowBlade

Note:Thefollowingstepsaregeneralinstructionsfor

installingtheplowblade.Forspecicinstructionson

installingyourblade,refertotheOperator’sManualfromthe

blademanufacturer.

1.Raisethevibratoryplowtothetransportposition;

referto(page).

Important:Ensurethatthecamontheupper

strutfullyengagesthehookofthetransportlock.

2.Securetheliftingequipmenttothebladeandliftthe

bladetotheverticalposition.

3.Openthebalesofthesafetypins,removethesafety

pinsfromtheblade-mountingpins,andremovethe

blade-mountingpinsfromthestabilizer(Figure46).

Figure46

1.Plowblade

3.Safetypin

2.Blade-mountingpin4.Mountingslot

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Toro P85 Vibratory Plow, RT600 Traction Unit User manual

Toro P85 Vibratory Plow, RT600 Traction Unit User manual

Toro P85 Vibratory Plow, RT600 Traction Unit User manual

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