Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill User manual

Brand: Toro

Model: Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill

Type: User manual

Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill, which can be useful in various situations, such as:

When installing a wiper on the drill pipe
When the handheld transmitter operator identifies a problem requiring immediate shutdown of drilling

When installing a wiper on the drill pipe
When the handheld transmitter operator identifies a problem requiring immediate shutdown of drilling

FormNo.3407-663RevB

Long-RangeExit-SideLockoutKit

2226,4045,and4050DirectionalDrill

ModelNo.133-6314

Operator'sManual

Introduction

Theexit-sidelockouttransmitterandreceiveris

designedtoremotelystopandlockouttheuser

controlsofadirectionaldrill.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourmachineproperlyandtoavoid

injuryandequipmentdamage.Youareresponsible

foroperatingthemachineproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure1),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,seetheseparate

product-specicDeclarationofConformity(DOC)

sheet.

Thisproductmaycontainmaterialthatmaybe

hazardoustohumanhealthandtheenvironment.In

compliancewithEUDirective2002/96/EConWaste

ElectricalandElectronicEquipment(WEEE):

•Donotdisposeoftheproductasunsorted

municipalwaste.

•Thisproductshouldberecycledinaccordance

withlocalregulations.Contactlocalauthoritiesfor

detailedinformation.

•Thisproductmaybereturnabletothedistributor

forrecycling.Contactyourdistributor/dealerfor

details.

FCCStatements

15.19–TwoPartWarning

ThisdevicecomplieswithPart15oftheFCCrules.Operation

issubjecttothefollowingtwoconditions:

(1)Thisdevicemaynotcauseharmfulinterferenceand

(2)Thisdevicemustacceptanyinterferencereceived,including

interferencethatmaycauseundesiredoperation.

15.21–UnauthorizedModication

NOTICE:Themanufacturerisnotresponsibleforany

unauthorizedmodicationstothisequipmentmadebytheuser.

Suchmodicationscouldvoidtheuser’sauthoritytooperate

theequipment.

15.105(b)–Note:

Thisequipmenthasbeentestedandfoundtocomplywith

thelimitsforaClassBdigitaldevice,pursuanttoPart15

oftheFCCRules.Theselimitsaredesignedtoprovide

reasonableprotectionagainstharmfulinterferenceina

residentialinstallation.Thisequipmentgenerates,usesand

canradiateradiofrequencyenergyand,ifnotinstalledand

usedinaccordancewiththeinstructions,maycauseharmful

interferencetoradiocommunications.However,thereis

noguaranteethatinterferencewillnotoccurinaparticular

installation.Ifthisequipmentdoescauseharmfulinterference

toradioortelevisionreception,whichcanbedeterminedby

turningtheequipmentoffandon,theuserisencouragedto

trytocorrecttheinterferencebyoneormoreofthefollowing

measures:

•Reorientorrelocatethereceivingantenna.

•Increasetheseparationbetweentheequipmentandreceiver.

•Connecttheequipmentintoanoutletonacircuitdifferent

fromthattowhichthereceiverisconnected.

•Consultthedealeroranexperiencedradio/TVtechnicianfor

help.

IndustryCanadaStatement

ThisdevicecomplieswithCanadianRSS-210.

Theinstallerofthisradioequipmentmustensurethatthe

antennaislocatedorpointedsuchthatitdoesnotemitRFeld

inexcessofHealthCanadalimitsforthegeneralpopulation;

consultSafetyCode6,obtainablefromHealthCanada’s

websitewww.hc-sc.gc-ca/rpb.

ThisdevicecomplieswithIndustryCanadalicence-exempt

RSSstandard(s).Operationissubjecttothefollowingtwo

conditions:(1)thisdevicemaynotcauseinterference,and(2)

thisdevicemustacceptanyinterference,includinginterference

thatmaycauseundesiredoperationofthedevice.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3407-663*B

Safety

Improperlyusingormaintainingthisequipment

canresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructions.Toro

testedthisequipmentforreasonablysafeservice;

however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,

andtogainknowledgeoftheproduct,itis

essentialthatyouandanyotheroperatorreadand

understandthecontentsofthismanualbefore

usingthisproduct.Payparticularattentionto

thesafetyalertsymbol(Figure1),whichmeans

Caution,Warning,orDanger—“personalsafety

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

•Failuretoabidebytheseprecautionsmayresultin

equipmentfailureandpersonalinjury.

•Useandmaintainproperwiring.Improper,loose,

andfrayedwiringcancausesystemfailure,

equipmentdamage,andintermittentoperation.

•Changesormodicationsmadetoequipmentnot

expresslyapprovedbythemanufacturerwillvoid

thewarranty.

•Owner/operatorsoftheequipmentmustabide

byallapplicableFederal,State,andLocallaws

concerninginstallationandoperationofthe

equipment.

•Makesurethatthemachineryandsurrounding

areaisclearbeforeoperating.Donotactivatethe

remotecontrolsystemuntilcertainthatitissafe

todoso.

•Turnoffthehandheldremoteandremove

powerfromthebaseunitbeforeattempting

anymaintenance.Thiswillpreventaccidental

operationofthecontrolledmachinery.

•PowerisremovedfromtheBaseUnitbydetaching

the12-pincablefromthebaseunitconnectorP1,

orbyremovingthesourcepowerfromthecircuit.

•Useadampclothtokeepunitsclean.Remove

mud,concrete,dirt,etc.afterusetoprevent

obstructingorcloggingthebuttons,levers,wiring,

andswitches.

•Donotallowliquidtoenterthehandheldorbase

unitenclosures.Donotuseahighpressure

washertocleantheequipment.

•Disconnecttheradiobaseunitbeforeweldingon

themachine.Failuretodisconnectthebaseunit

mayresultindestructionofordamagetothebase

unit.

•Operateandstoreunitsonlywithinthespecied

operationandstoragetemperaturesdenedinthis

document.

Setup

InstallingtheReceiver

InstallingtheReceiveronthe4045and4050Machines

1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.

2.Removethepanelonthecontroltowernexttotheoperator’sseat(BoxAofFigure3).

3.Installthereceiveronthebracketusing2boltsand2nuts(BoxBofFigure3).

4.Installthepanelonthecontroltower.

g243872

Figure2

g243871

Figure3

InstallingtheReceiveronthe4050MachinewithaCab

1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.

2.Removetheleftcontrolpanelcover(BoxesAandBofFigure4).

3.Locatethebracketandinstallthereceiverusing2boltsand2nuts(BoxesCandDofFigure4).

4.Installthecontrolpanelcover.

g243813

Figure4

InstallingtheReceiveronthe2226Machine

1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.

2.Removetheboltsandwashersonthebackofthedisplay(BoxBofFigure5).

3.Removethebackpanelofthedisplay(BoxCofFigure5).

4.Removethe2boltsandwashersontheinsideofthedisplaybox(BoxDofFigure5).

5.Removetheremainingboltsofthecontrolpanelcover(BoxEofFigure5).

6.Liftthecontrolpanelcoveroutoftheway(BoxFofFigure5).

7.Installthereceiverusing2boltsand2nuts(BoxGofFigure5).

8.Installtheantennaofthereceiverontheoutsideofthecontrolpanelbox(BoxHofFigure5).

9.Installthecontrolpanelcoveranddisplaypanel.

g243857

Figure5

ProductOverview

Controls

Exit-Side-LockoutSystem

Theexit-side-lockoutsystemprovidestheindividuals

workingaroundthemachinewithameanstodisable

thedrillpipefromrotatingandthrusting.

Thissystemconsistsofareceivermountedonthe

machineandatransmitter(Figure6)thatmustbe

heldbyadesignatedindividualworkingaroundthe

machine.

g038050

Figure6

1.TXindicatorlight5.A1indicatorlight

2.RXindicatorlight6.A2indicatorlight

3.ERindicatorlight

7.Onbutton

4.BAindicatorlight

8.Offbutton

LabelFunction

TXTransmit

RXReceive

ERError

BALowBattery

A1Auxiliary1

A2Auxiliary2

Theindividualholdingthetransmittercanpushthe

LOCKDRILL(OFF)buttontostopthedrillrotationand

thrust.Thisisprimarilyusedtostop/lockoutthedrill

operationsinthefollowingsituations:

•Wheninstallingorremovingadrillheadorreamer

•Wheneversomeoneneedstoapproachthedrill

pipeorheadanywhereinfrontofthemachine

•Placingawiperonthedrillpipe

•Whenthehandheldtransmitteroperatoridenties

aproblemrequiringimmediateshutdownofdrilling

Whenitissafetoresumedrilling,theindividual

holdingthetransmittercanpresstheUNLOCKDRILL

(ON)button.Thisbuttonsendsasignaltothereceiver

thatallowsthemachineoperatortoresetthesystem

andrestorethethrustandrotaryfunctions.

Specications

HandheldUnit

Batteries3AAA

Autoshutdown

After2hoursofinactivity

Lowbatterywarning3.2Vandbelow

LowbatteryshutdownAt3.2VtheBAindicator

lightwillashrapidlyfor30

secondspriortoshutdown.

Operatingtemperature-20to55degreesC(-4to131

degreesF)

Storagetemperature-40to55degreesC(-40to

131degreesF)

Radiofrequency

2405to2480MHz

RadioRFpower50mW

RadiolicenseNotrequired

Modulation

DSSS

AntennaInternal

BaseUnit

Radiofrequency

2405to2480MHz

RadioRFpower100mW

RadiolicenseNotrequired

Modulation

DSSS

AntennaExternal

Operatingtemperature-20to55degreesC(-4to131

degreesF)

Storagetemperature-40to55degreesC(-40to

131degreesF)

Operation

HandheldIndicatorLights

Thefollowingtableliststhevariousstatesofthe

indicatorlightsonthehandheldtransmitter(Figure6)

andtheirmeanings:

IndicatorLightState

Meaning

TheTXindicatorlightisdim

andblinkingrapidly.

Thehandledunitis

transmittingtothereceiver.

TheTXindicatorlightisbright

andblinkingrapidly.

Abuttonisactiveonthe

handheldunit.

TheRXindicatorlightisbright

andblinkingrapidly.

Thehandheldunitisreceiving

transmission.

TheERindicatorlightislit

solid.

Thereisanerrorwiththe

transmission.

TheBAindicatorlightis

blinkingslowly.

Thebatteriesarelow.See

ReplacingtheTransmitter

Batteries(page7)

ReplacingtheTransmitter

Batteries

1.Loosenthe4boltssecuringthebatterycover

(Figure7).

g023887

Figure7

1.Handheldtransmitter3.Bolts

2.Batterycover

2.Removethecover(Figure8).

g023888

Figure8

1.Handheldtransmitter2.Batterycover

3.Removetheexistingbatteries.

4.Install3new,AAAbatteriesintheorientation

showninFigure9.

Important:Ensurethatyouinstallthe

batteriesinthecorrectpolarityorientationor

youcoulddamagethetransmitter.

g023889

Figure9

1.Handheldtransmitter2.AAAbatteries

5.Replacethecoverandsecureitwiththebolts

previouslyremoved.

Tightentheboltsenoughtoensurethatthe

sealinggasketiscompressed,butdonotover

tightenthem.

AssociatingtheHandheld

TransmitterwiththeBase

Unit

Ifthehandheldtransmittereverstopscommunicating

withthebaseunit,orifyoureplaceitwithanew

transmitter,youneedtoassociatethetransmitterto

thebaseunitasfollows:

1.Ensurethatthemachineisturnedoff.

2.Ensurethatthehandheldtransmitterisnot

active(i.e.,nolightsareon).

3.Standneartherearcontrolpanelofthemachine.

4.SimultaneouslypressandholdtheONandOFF

buttons.

Allofthelightswillilluminate.

5.ContinueholdingthebuttonsuntiltheTXlight

beginsashing.

6.ContinueholdingtheONandOFFbuttonsand

turnonthemachinetopowerthebaseunit.

Thebaseunitandhandheldestablisha

communicationlinkwhileyouholdthebutton.

Oncetheprocessiscomplete,allofthelights

willash.

7.Releasethebuttons.

DisassociatingallHandheld

TransmittersfromtheBase

Unit

Important:Completingthisprocedurewill

disassociatealltransmittersfromthebaseunit,

whichwillneedtobeassociatedagainbeforethey

willfunction.

1.Ensurethatthemachineisturnedoff.

2.Ensurethatthehandheldtransmitterisnot

active(i.e.,nolightsareon).

3.Standneartherearcontrolpanelofthemachine.

4.SimultaneouslypressandholdtheONandOFF

buttons.

Thegreenlightilluminates.

5.Continueholdingthebuttonsuntiltheyellow

lightbeginsashing,thenreleasethebuttons.

Theredlightbeginsashingallowingyou2

secondstopressthenextbutton.

6.PressandholdtheOFFbutton

Theredlightturnsoffandthegreenandyellow

lightsilluminate.

Important:Ifyoudonotpressthisbutton

within2seconds,youwillhavetostartthis

procedureoveragain.

7.ContinueholdingtheOFFbuttonandturnonthe

machinetopowerthebaseunit.

Thebaseunitandhandheldestablisha

communicationlinkwhileyouholdthebutton.

Oncetheprocessiscomplete,theyellowlight

turnsoff,theredlightbeginsashing,andthe

greenlightilluminates.Alllightsremainas

mentioneduntilyoureleasethebutton.

8.ReleasetheOFFbutton.

Theredlightturnsoffandthegreenlightashes

forafewseconds.

Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill User manual

Brand: Toro

Model: Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill

Type: User manual

When installing a wiper on the drill pipe
When the handheld transmitter operator identifies a problem requiring immediate shutdown of drilling

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Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill User manual

Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill User manual

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