Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill User manual

Toro
Brand
Toro
Model
Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill
Type
User manual

Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill, which can be useful in various situations, such as:

  • When installing a wiper on the drill pipe
  • When the handheld transmitter operator identifies a problem requiring immediate shutdown of drilling

Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill, which can be useful in various situations, such as:

  • When installing a wiper on the drill pipe
  • When the handheld transmitter operator identifies a problem requiring immediate shutdown of drilling
FormNo.3407-663RevB
Long-RangeExit-SideLockoutKit
2226,4045,and4050DirectionalDrill
ModelNo.133-6314
Operator'sManual
Introduction
Theexit-sidelockouttransmitterandreceiveris
designedtoremotelystopandlockouttheuser
controlsofadirectionaldrill.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourmachineproperlyandtoavoid
injuryandequipmentdamage.Youareresponsible
foroperatingthemachineproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure1
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,seetheseparate
product-specicDeclarationofConformity(DOC)
sheet.
Thisproductmaycontainmaterialthatmaybe
hazardoustohumanhealthandtheenvironment.In
compliancewithEUDirective2002/96/EConWaste
ElectricalandElectronicEquipment(WEEE):
•Donotdisposeoftheproductasunsorted
municipalwaste.
•Thisproductshouldberecycledinaccordance
withlocalregulations.Contactlocalauthoritiesfor
detailedinformation.
•Thisproductmaybereturnabletothedistributor
forrecycling.Contactyourdistributor/dealerfor
details.
FCCStatements
15.19–TwoPartWarning
ThisdevicecomplieswithPart15oftheFCCrules.Operation
issubjecttothefollowingtwoconditions:
(1)Thisdevicemaynotcauseharmfulinterferenceand
(2)Thisdevicemustacceptanyinterferencereceived,including
interferencethatmaycauseundesiredoperation.
15.21–UnauthorizedModication
NOTICE:Themanufacturerisnotresponsibleforany
unauthorizedmodicationstothisequipmentmadebytheuser.
Suchmodicationscouldvoidtheuser’sauthoritytooperate
theequipment.
15.105(b)–Note:
Thisequipmenthasbeentestedandfoundtocomplywith
thelimitsforaClassBdigitaldevice,pursuanttoPart15
oftheFCCRules.Theselimitsaredesignedtoprovide
reasonableprotectionagainstharmfulinterferenceina
residentialinstallation.Thisequipmentgenerates,usesand
canradiateradiofrequencyenergyand,ifnotinstalledand
usedinaccordancewiththeinstructions,maycauseharmful
interferencetoradiocommunications.However,thereis
noguaranteethatinterferencewillnotoccurinaparticular
installation.Ifthisequipmentdoescauseharmfulinterference
toradioortelevisionreception,whichcanbedeterminedby
turningtheequipmentoffandon,theuserisencouragedto
trytocorrecttheinterferencebyoneormoreofthefollowing
measures:
•Reorientorrelocatethereceivingantenna.
•Increasetheseparationbetweentheequipmentandreceiver.
•Connecttheequipmentintoanoutletonacircuitdifferent
fromthattowhichthereceiverisconnected.
•Consultthedealeroranexperiencedradio/TVtechnicianfor
help.
IndustryCanadaStatement
ThisdevicecomplieswithCanadianRSS-210.
Theinstallerofthisradioequipmentmustensurethatthe
antennaislocatedorpointedsuchthatitdoesnotemitRFeld
inexcessofHealthCanadalimitsforthegeneralpopulation;
consultSafetyCode6,obtainablefromHealthCanada’s
websitewww.hc-sc.gc-ca/rpb.
ThisdevicecomplieswithIndustryCanadalicence-exempt
RSSstandard(s).Operationissubjecttothefollowingtwo
conditions:(1)thisdevicemaynotcauseinterference,and(2)
thisdevicemustacceptanyinterference,includinginterference
thatmaycauseundesiredoperationofthedevice.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3407-663*B
Safety
Improperlyusingormaintainingthisequipment
canresultininjury.Toreducethepotentialfor
injury,complywiththesesafetyinstructions.Toro
testedthisequipmentforreasonablysafeservice;
however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,
andtogainknowledgeoftheproduct,itis
essentialthatyouandanyotheroperatorreadand
understandthecontentsofthismanualbefore
usingthisproduct.Payparticularattentionto
thesafetyalertsymbol(Figure1),whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
•Failuretoabidebytheseprecautionsmayresultin
equipmentfailureandpersonalinjury.
•Useandmaintainproperwiring.Improper,loose,
andfrayedwiringcancausesystemfailure,
equipmentdamage,andintermittentoperation.
•Changesormodicationsmadetoequipmentnot
expresslyapprovedbythemanufacturerwillvoid
thewarranty.
•Owner/operatorsoftheequipmentmustabide
byallapplicableFederal,State,andLocallaws
concerninginstallationandoperationofthe
equipment.
•Makesurethatthemachineryandsurrounding
areaisclearbeforeoperating.Donotactivatethe
remotecontrolsystemuntilcertainthatitissafe
todoso.
•Turnoffthehandheldremoteandremove
powerfromthebaseunitbeforeattempting
anymaintenance.Thiswillpreventaccidental
operationofthecontrolledmachinery.
•PowerisremovedfromtheBaseUnitbydetaching
the12-pincablefromthebaseunitconnectorP1,
orbyremovingthesourcepowerfromthecircuit.
•Useadampclothtokeepunitsclean.Remove
mud,concrete,dirt,etc.afterusetoprevent
obstructingorcloggingthebuttons,levers,wiring,
andswitches.
•Donotallowliquidtoenterthehandheldorbase
unitenclosures.Donotuseahighpressure
washertocleantheequipment.
•Disconnecttheradiobaseunitbeforeweldingon
themachine.Failuretodisconnectthebaseunit
mayresultindestructionofordamagetothebase
unit.
•Operateandstoreunitsonlywithinthespecied
operationandstoragetemperaturesdenedinthis
document.
2
Setup
InstallingtheReceiver
InstallingtheReceiveronthe4045and4050Machines
1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.
2.Removethepanelonthecontroltowernexttotheoperator’sseat(BoxAofFigure3).
3.Installthereceiveronthebracketusing2boltsand2nuts(BoxBofFigure3).
4.Installthepanelonthecontroltower.
g243872
Figure2
g243871
Figure3
3
InstallingtheReceiveronthe4050MachinewithaCab
1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.
2.Removetheleftcontrolpanelcover(BoxesAandBofFigure4).
3.Locatethebracketandinstallthereceiverusing2boltsand2nuts(BoxesCandDofFigure4).
4.Installthecontrolpanelcover.
g243813
Figure4
4
InstallingtheReceiveronthe2226Machine
1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.
2.Removetheboltsandwashersonthebackofthedisplay(BoxBofFigure5).
3.Removethebackpanelofthedisplay(BoxCofFigure5).
4.Removethe2boltsandwashersontheinsideofthedisplaybox(BoxDofFigure5).
5.Removetheremainingboltsofthecontrolpanelcover(BoxEofFigure5).
6.Liftthecontrolpanelcoveroutoftheway(BoxFofFigure5).
7.Installthereceiverusing2boltsand2nuts(BoxGofFigure5).
8.Installtheantennaofthereceiverontheoutsideofthecontrolpanelbox(BoxHofFigure5).
9.Installthecontrolpanelcoveranddisplaypanel.
g243857
Figure5
5
ProductOverview
Controls
Exit-Side-LockoutSystem
Theexit-side-lockoutsystemprovidestheindividuals
workingaroundthemachinewithameanstodisable
thedrillpipefromrotatingandthrusting.
Thissystemconsistsofareceivermountedonthe
machineandatransmitter(Figure6)thatmustbe
heldbyadesignatedindividualworkingaroundthe
machine.
g038050
Figure6
1.TXindicatorlight5.A1indicatorlight
2.RXindicatorlight6.A2indicatorlight
3.ERindicatorlight
7.Onbutton
4.BAindicatorlight
8.Offbutton
LabelFunction
TXTransmit
RXReceive
ERError
BALowBattery
A1Auxiliary1
A2Auxiliary2
Theindividualholdingthetransmittercanpushthe
LOCKDRILL(OFF)buttontostopthedrillrotationand
thrust.Thisisprimarilyusedtostop/lockoutthedrill
operationsinthefollowingsituations:
•Wheninstallingorremovingadrillheadorreamer
•Wheneversomeoneneedstoapproachthedrill
pipeorheadanywhereinfrontofthemachine
•Placingawiperonthedrillpipe
•Whenthehandheldtransmitteroperatoridenties
aproblemrequiringimmediateshutdownofdrilling
Whenitissafetoresumedrilling,theindividual
holdingthetransmittercanpresstheUNLOCKDRILL
(ON)button.Thisbuttonsendsasignaltothereceiver
thatallowsthemachineoperatortoresetthesystem
andrestorethethrustandrotaryfunctions.
Specications
HandheldUnit
Batteries3AAA
Autoshutdown
After2hoursofinactivity
Lowbatterywarning3.2Vandbelow
LowbatteryshutdownAt3.2VtheBAindicator
lightwillashrapidlyfor30
secondspriortoshutdown.
Operatingtemperature-20to55degreesC(-4to131
degreesF)
Storagetemperature-40to55degreesC(-40to
131degreesF)
Radiofrequency
2405to2480MHz
RadioRFpower50mW
RadiolicenseNotrequired
Modulation
DSSS
AntennaInternal
BaseUnit
Radiofrequency
2405to2480MHz
RadioRFpower100mW
RadiolicenseNotrequired
Modulation
DSSS
AntennaExternal
Operatingtemperature-20to55degreesC(-4to131
degreesF)
Storagetemperature-40to55degreesC(-40to
131degreesF)
6
Operation
HandheldIndicatorLights
Thefollowingtableliststhevariousstatesofthe
indicatorlightsonthehandheldtransmitter(Figure6)
andtheirmeanings:
IndicatorLightState
Meaning
TheTXindicatorlightisdim
andblinkingrapidly.
Thehandledunitis
transmittingtothereceiver.
TheTXindicatorlightisbright
andblinkingrapidly.
Abuttonisactiveonthe
handheldunit.
TheRXindicatorlightisbright
andblinkingrapidly.
Thehandheldunitisreceiving
transmission.
TheERindicatorlightislit
solid.
Thereisanerrorwiththe
transmission.
TheBAindicatorlightis
blinkingslowly.
Thebatteriesarelow.See
ReplacingtheTransmitter
Batteries(page7)
ReplacingtheTransmitter
Batteries
1.Loosenthe4boltssecuringthebatterycover
(Figure7).
g023887
Figure7
1.Handheldtransmitter3.Bolts
2.Batterycover
2.Removethecover(Figure8).
g023888
Figure8
1.Handheldtransmitter2.Batterycover
3.Removetheexistingbatteries.
4.Install3new,AAAbatteriesintheorientation
showninFigure9.
Important:Ensurethatyouinstallthe
batteriesinthecorrectpolarityorientationor
youcoulddamagethetransmitter.
g023889
Figure9
1.Handheldtransmitter2.AAAbatteries
5.Replacethecoverandsecureitwiththebolts
previouslyremoved.
Tightentheboltsenoughtoensurethatthe
sealinggasketiscompressed,butdonotover
tightenthem.
7
AssociatingtheHandheld
TransmitterwiththeBase
Unit
Ifthehandheldtransmittereverstopscommunicating
withthebaseunit,orifyoureplaceitwithanew
transmitter,youneedtoassociatethetransmitterto
thebaseunitasfollows:
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnot
active(i.e.,nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheONandOFF
buttons.
Allofthelightswillilluminate.
5.ContinueholdingthebuttonsuntiltheTXlight
beginsashing.
6.ContinueholdingtheONandOFFbuttonsand
turnonthemachinetopowerthebaseunit.
Thebaseunitandhandheldestablisha
communicationlinkwhileyouholdthebutton.
Oncetheprocessiscomplete,allofthelights
willash.
7.Releasethebuttons.
DisassociatingallHandheld
TransmittersfromtheBase
Unit
Important:Completingthisprocedurewill
disassociatealltransmittersfromthebaseunit,
whichwillneedtobeassociatedagainbeforethey
willfunction.
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnot
active(i.e.,nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheONandOFF
buttons.
Thegreenlightilluminates.
5.Continueholdingthebuttonsuntiltheyellow
lightbeginsashing,thenreleasethebuttons.
Theredlightbeginsashingallowingyou2
secondstopressthenextbutton.
6.PressandholdtheOFFbutton
Theredlightturnsoffandthegreenandyellow
lightsilluminate.
Important:Ifyoudonotpressthisbutton
within2seconds,youwillhavetostartthis
procedureoveragain.
7.ContinueholdingtheOFFbuttonandturnonthe
machinetopowerthebaseunit.
Thebaseunitandhandheldestablisha
communicationlinkwhileyouholdthebutton.
Oncetheprocessiscomplete,theyellowlight
turnsoff,theredlightbeginsashing,andthe
greenlightilluminates.Alllightsremainas
mentioneduntilyoureleasethebutton.
8.ReleasetheOFFbutton.
Theredlightturnsoffandthegreenlightashes
forafewseconds.
8
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Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill User manual

Toro
Brand
Toro
Model
Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill
Type
User manual

Toro Long-Range Exit-Side Lockout Kit, 4045, 4050, or 2226 Directional Drill is designed to remotely stop and lockout the user controls of a directional drill, which can be useful in various situations, such as:

  • When installing a wiper on the drill pipe
  • When the handheld transmitter operator identifies a problem requiring immediate shutdown of drilling
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