Toro Plow Kit, RT1200 Trencher Installation guide

Brand: Toro

Model: Plow Kit, RT1200 Trencher

Type: Installation guide

FormNo.3389-756RevA

PlowKit

RT1200Trencher

ModelNo.25463—SerialNo.314000001andUp

ModelNo.25463E—SerialNo.314000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3389-756*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Introduction

Thisvibratoryplowisanattachmentdesignedforuseon

Toroutilityequipmenttopullexiblepipeandcableintoand

throughsoil.Itisdesignedtobeusedbytrainedoperators

primarilyforroutingirrigationandutilitylinesunderground

withouthavingtodigatrenchforanundergroundtransectof

thepipeorcable.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedToroServiceDealer

orToroCustomerServiceandhavethemodelandserial

numbersofyourproductready.Figure1illustratesthe

locationofthemodelandserialnumbersontheproduct.

Writethenumbersinthespaceprovided.

Figure1

1.Locationofthemodelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

1InstallingthePlowControlSwitches........................7

2PreparingtoInstalltheVibratoryPlow.....................8

3InstalltheCounterweighttotheTower

Assembly............................................................8

4PreparingtoInstalltheTowerandCounterweight

Assembly...........................................................10

5InstallingtheTowerandCounterweight

Assembly...........................................................11

6ConnectingtheLiftandSwingCylinder

Hoses................................................................15

7InstallingtheShakerBox.......................................19

8InstallingtheTiltandTrimCylinder

Hoses................................................................21

9InstallingtheHydraulicMotorHoses......................24

10BleedingtheAirfromtheTiltandTrim

CylindersandtheHydraulicMotor........................26

Operation....................................................................28

UsingtheTransportLock........................................28

UsingtheVibratoryPlow........................................29

TransportingtheTractionUnitwithaVibratory

Plow.................................................................39

Attachments/Accessories........................................39

OperatingTips......................................................40

Maintenance.................................................................41

RecommendedMaintenanceSchedule(s)......................41

GreasingtheFittings...............................................41

TorquingtheFastenersontheShakerBox..................42

Storage........................................................................43

Troubleshooting...........................................................44

Safety

Improperlyusingormaintainingthevibratoryplow

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandthoseinthe

tractionunit

Operator’ s Man ual

.Alwayspayattentionto

thesafetyalertsymbol,whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Anelectricshockoran

explosionmayoccurifyouplowintoautilityline.

Havethepropertyorworkareamarkedforburied

linesanddonotplowinmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,intheUnitedStates,

call811forthenationwidemarkingservice).

DANGER

Theplowbladeandothermovingpartsonthe

machinemaycutorseveryourhands,feet,orother

bodyparts.

•Keephands,feet,andanyotherpartofyour

bodyorclothingawayfromtheplowbladeand

othermovingparts.

•Beforeadjusting,cleaning,repairing,or

inspectingthevibratoryplow,lowertheplowto

theground,stoptheengine,waitforallmoving

partstostop,andremovethekey.

WARNING

Whentheengineisoff,attachmentsintheraised

positioncangraduallylower.Someonebelow

theattachmentmaybepinnedorinjuredbythe

attachmentasitlowers.

Alwayslowertheattachmenteachtimeyoushut

offthetractionunit.

WARNING

Whengoingupordownhill,themachinecould

overturniftheheavyendistowardthedownhill

side.Someonemaybepinnedorseriouslyinjured

bythemachineifitoverturns.

Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Anattached

vibratoryplowwillmakethebackendofthe

machineheavy.

WARNING

Lightningcancausesevereinjuryordeath.

Iflightningisseenorthunderisheardinthearea,

donotoperatethemachine;seekshelter.

CAUTION

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjectedinto

theskinmustbesurgicallyremovedwithinafew

hoursbyadoctorfamiliarwiththisformofinjury;

otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompin-hole

leaksornozzlesthatejecthigh-pressure

hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;

neveruseyourhands.

CAUTION

Hydraulicttings,hydrauliclines/valves,and

hydraulicuidmaybehotandcanburnyouifyou

touchthem.

•Weargloveswhenmaintaininghydraulic

components.

•Allowthetractionunitandvibratoryplowto

coolbeforetouchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

Figure3

1.Decal125-6671

2.Decal125-6684(2)—bothsides

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities

beforedigging.

125–6684

1.Cutting/dismembermenthazard,plow—keepbystanders

awayfromtheplow;stayawayfrommovingparts;keepall

guardsandsafetiesinplace.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Switch

Installtheplowoatswitches.

Nopartsrequired

–

Preparetoinstallthevibratoryplow.

Towerassembly1

Counterweightassembly

Hex-headbolt(1x8-1/2inch)

Hex-headbolt(1x3-1/2inch)

Washer(1inch)

Locknut(1inch)

Installthecounterweighttothetower

assembly.

Locknut(1inch)

Preparetoinstallthetowerand

counterweightassembly.

Hex-headbolts(1x8-1/2inch)

Washers(1inch)

Nuts(1inch)

Assemblethelower-centermounting

bolt(machineswithatrackdriveonly).

Connectortting(3/8inch)

Connectthehydrauliccylinderhoses.

Nopartsrequired

–

Installtheshakerbox.

Connectortting(3/8inch)

Squarenut(5/16inch)

Clampblock(2hose)

Coverplate

Washer(5/16inch)

Bolt(5/16x2-3/4inch)

Squarenut(3/8inch)

Clampblock(3hose)

Bolt(3/8x2-3/4inch)

Washer(3/8inch)

Bar1

Installthetiltandtrimcylinderhoses.

Nopartsrequired

–

Installthehydraulicmotorhoses.

Nopartsrequired

–

Bleedairfromthetiltandtrimcylinders

andthehydraulicmotor.

Important:Installafrontmountedaccessorysuchasthecounterweightandreelkitorthebackhoeontothetraction

unitbeforeinstallingthevibratoryplow.

Important:Installtheauxiliaryhydraulicskitontothetractionunitbeforeinstallingthevibratoryplow.

InstallingthePlowControl

Switches

Partsneededforthisprocedure:

Switch

Procedure

1.Removethe6hex-angedbolts(12x30mm)that

securetherear-coverplatetotherearbulkheadofthe

machine,andremovethecoverplate(Figure4).

Figure4

1.Buklkhead

3.Hex-angedbolts(12x30

mm)

2.Rear-coverplate

2.Removethe2ndleftmostand3rdleftmostblanking

platesfromthefromtheauxiliary-controlpanel(Figure

5).

Figure5

1.2ndleft-most-switch

opening(auxiliary-control

panel)

4.10-socketconnector

2.Blankingplates

5.Left

3.3rdleft-most-switch

opening(auxiliary-control

panel)

6.Switches(oat)

3.Pullthe2ndleftmostand3rdleftmost10-socket

connectorsofthewiringharnessofthemachine

throughtheswitchopeningswheretheblankingplugs

werelocated(Figure5).

4.Connectthe2ndand3rdleftmost10-socket

connectorsofthewiringharnesstothe10pin

connectorsofthe2oatswitches(Figure5).

5.Removethe4thrightmostblankingplatesfromthe

fromtheauxiliary-controlpane(Figure6).

Figure6

1.Blankingplates3.10-socketconnector

2.4rdright-most-switch

opening(auxiliary-control

panel)

4.Switch(rotation)

6.Pullthe4thrightmost10-socketconnectorsofthe

wiringharnessofthemachinethroughtheswitch

openingswheretheblankingplugswerelocated(Figure

7.Connectthe4thrightmost10-socketconnectorofthe

wiringharnesstothe10pinconnectoroftherotation

switch(Figure6).

8.Rotatetheswitchessothatthelargenotchinthebody

oftheswitchesareforward,andsnaptheswitches

intotheswitchopeningsintheauxiliary-controlpanel

(Figure7).

Figure7

1.Smallnotch

3.Forward

2.Largenotch

9.Securethecoverplatetothebulkheadwiththe6

hex-headbolts(12x30mm)thatyouremovedinstep

PreparingtoInstallthe

VibratoryPlow

NoPartsRequired

Procedure

1.Movethetractionunittoalevelsurfaceandlowerall

attachments.

2.Stoptheengine,settheparkingbrake,andremovethe

keyfromtheignitionswitch.

3.Cleantheangeandtherearmountingplateofthe

tractionunit.

4.Ifyouareremovingthetrencherinordertoinstallthe

vibratoryplow,cleanandcapthehydraulicttingsat

thetractionunitandthetrencher.

5.Securetheliftingequipmenttothetowerassembly

(Figure8).

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast794kg(1750lb).

Figure8

6.Raisethetowerassemblyofftheoorasshownin

Figure8.

InstalltheCounterweightto

theTowerAssembly

Partsneededforthisprocedure:

1Towerassembly

Counterweightassembly

Hex-headbolt(1x8-1/2inch)

Hex-headbolt(1x3-1/2inch)

Washer(1inch)

Locknut(1inch)

Procedure

1.Useliftingequipmenttoraisethecounterweight.

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast743kg(1638lb).

2.Identifytherowsofholesinthemountingplateof

thetowerassemblythatyouwillusetosecurethe

counterweightforyourmachine(Figure9).

Figure9

1.Row1holes/slot

3.Mountingplate

2.Row2holes/slot

(counterweight-mounting

holes—2outerholesonly)

4.Row4holes

3.Alignthe2counterweight-mountingholeswiththe

outerRow2holesofthetowermountingplate(Figure

9andFigure10).

Note:Ensurethatthecounterboresideofthe

counterweight-mountingholesarealignedawayfrom

thefaceofthemountingplateofthetowerassembly.

Figure10

1.Locknut(1inch)4.Row3holes(for

machineswith

wheels—2outerholes

only)

2.Washer

5.Row2holes(for

machineswithatrack

drive—2outerholesonly)

3.Counterweight-mounting

hole

6.Hex-headbolt(1x3-1/2

inch)

4.Securethecounterweighttothemountingplatewith

2bolts(1x3-1/2inch),2washers(1inch),and2

locknuts(1inch);refertoFigure10.

Note:Thewashersandlocknutsaligninsidethe

counterboreofthecounterweight,withthewashers

betweenthelocknutsandthecounterweight(Figure

10).

5.Tightentheboltsandnutsto1219to1490N-m(899

to1099ft-lb).

6.Assemble2hex-headbolts(1x8-1/2inch)and2

washersintothe2outer-toprowofmountingholesfor

thetowerassembly(Figure11).

Figure11

1.Tower/counterweight

assembly

3.Hex-headbolt(1x8-1/2

inch)

2.Washer(1inch)

7.Locatetheliftingequipmentsothatitsupportsthe

counterweightandtoweratthe2liftingeyesofthe

counterweightandthecradleandlowerstrut(Figure

12).

Figure12

1.Counterweight-liftingeye

3.Lowerstrut

2.Cradle

PreparingtoInstalltheTower

andCounterweightAssembly

Partsneededforthisprocedure:

Locknut(1inch)

Procedure

1.Locatetheholesandslotsinthemountingplateofthe

tractionunitformountingthetowerandcounterweight

assembly.

•Formachineswiththetrackdrive,usethe25

mm(1inch)holes/slotatRows2and5(Figure13).

Figure13

1.Row2holes3.Row5holesandslot

2.Rearmountingplate

•Formachineswithwheels,usethe25mm(1

inch)slots/holesatRows1and4(Figure14).

Figure14

1.Row1slots3.Row4holesandslot

2.Rearmountingplate

2.Formachineswithwheeldrive—fromunderthe

backofthemachine,insert2locknutsintothenut

retainerslocatedattheforward-outboardfaceofthe

rear-attachmentmountingplate(Figure15).

Figure15

1.Mountingplate(traction

unit)

3.Locknut

2.Nutretainer

InstallingtheTowerand

CounterweightAssembly

Partsneededforthisprocedure:

Hex-headbolts(1x8-1/2inch)

Washers(1inch)

Nuts(1inch)

AligningtheTowerandCounterweight

AssemblytotheMachine

1.Insert1hex-headbolt(1x8-1/2inch)andwasher(1

inch)throughthecenterRow5slot(Figure16).

Figure16

1.Row5slot,rearmounting

plate

3.Hex-headbolts(1x8-1/2

inch)

2.Washers(1inch)

4.Rearward

2.Positionthetowerandcounterweightassemblyas

follows:

•Formachineswiththetrackdrive—alignthe2

hex-headbolts(1x8-1/2inch)thatyouinstalled

instep6of4PreparingtoInstalltheTowerand

CounterweightAssembly(page10)withtheRow2

holesinthemountingplateofthetractionunitthat

youidentiedinFigure13;refertoFigure17.

Figure17

1.Rearmountingplateon

thetractionunit

3.Counterweight

2.Bolt(1x8-1/2inch)

•Formachineswithwheeldrive—alignthe2

hex-headbolts(1x8-1/2inch)thatyouinstalledin

step6of2PreparingtoInstalltheVibratoryPlow

(page8)withtheRow1slotsinthemountingplate

ofthetractionunitthatyouidentiedinFigure14;

refertogure17.

Figure18

1.Rearmountingplateon

thetractionunit

3.Counterweight

2.Bolt(1x8-1/2inch)

3.Movethetowerandcounterweightassemblytoward

themachineuntilthebolts(1x8-1/2inch)are

partiallyinsertedthroughtheadjacentholesonthe

counterweightandmountingplates.

RemovingtheSwingCylinder

1.Disconnecttheextend,extendcrossover,andretract

crossoverhosesfromthehydraulicttingsintheswing

cylinder(Figure19).

Figure19

1.Extendhose3.Retract-crossoverhose

2.Extend-crossoverhose

2.Usingawrenchwithasquaredrive,removetheplug

fromtheupperswing-lug(Figure20).

Figure20

1.Plug

3.Rodtting

2.Upperswing-lug

3.Removethespringpinfromtheswing-lugspacerfor

theswingcylinder.

Figure21

1.Springpin

3.Wristpin

2.Swing-lugspacer4.Swingcylinder

4.Removethewristpinfromtheswing-lugsandrod

tting(Figure20andFigure21).

5.Removethelowersnapringfromthepivotpinatthe

forwardendoftheswingcylinder(Figure22).

Figure22

1.Swingcylinder3.Pivotpin(swingcylinder)

2.Lower-snapring

6.Raisethepivotpinuntiltheswingcylinderisfreefrom

theforwardmountinglugs(Figure22).

Note:Useapieceoftapetoholdthepivotpinup.

7.Removetheswingcylinderandthe2washers(1-1/4

inch)fromtheswingframe(Figure23).

Note:Thesingcylinderweightsapproximately17kg

(38lb).

Figure23

1.Swingcylinder2.Washers(1-1/4inch)

AssemblingtheTowerand

CounterweightAssemblytothe

Machine

1.Threadalocknut(1inch)andwasher(1inch)ontothe

lowercenterbolt(1x8-1/2inch)thatyouinstalledin

step1ofAssemblingtheTowerandCounterweight

AssemblytotheMachine(page13);refertoFigure24.

Figure24

1.Bolt(1x8-1/2

inch)—centerRow-5

holeinthetower-mounting

plate

3.Washer(1inch)

2.Locknut(1inch)

Note:Movethetowerandcounterweightassembly

towardthemountingplateofthemachineasneededto

threadthenutontothebolt(Figure25).

Figure25

Machinewithtracksshown;alsoappliestoamachinewith

wheels

1.Towerandcounterweight

2.Mountingplate(machine)

2.Insert2bolts(1x8-1/2inch)intotheoutboardholes

inRow5andabolt(1x8-1/2inch)inthecenterslot

inRow1ofthetower-mountingplate(Figure26).

Note:Formachineswithwheel—threadthe2

outboardboltsintothenutsinthenutretainersthat

youinstalledinstep2of4PreparingtoInstallthe

TowerandCounterweightAssembly(page10).

Figure26

Machinewithtracksshown;alsoappliestoamachinewith

wheels

1.Washer—Row1slot3.Washers—outerRow5

holes

2.Bolt(1x8-1/2inch)—Row

1slot

4.Bolt(1x8-1/2inch)—outer

Row5holes

3.Assemblethenutsandwashersasfollows:

•Formachineswiththetrackdrive—threadthe5

locknuts(1inch)and5washers(1inch)ontothe

shanksofthe5bolt(1x8-1/2inch)attheforward

sideofthemountingplateforthemachine(Figure

27).

Figure27

Bottomview

1.Towerandcounterweight

assembly

3.Locknutandwasher(1

inch)

2.Bolt(1x8-1/2inch)

•Formachineswithwheeldrive—atthetop

forwardsideofthemountingplateforthemachine,

threadthe3locknuts(1inch)and3washers(1

inch)ontotheshanksofthe3bolt(1x8-1/2inch)

forRow1(Figure28).

Figure28

1.Bolt(1x8-1/2inch)3.Locknut(1inch)

2.Washer(1inch)

4.Torquethebottomcenterbolt(1x8-1/2inch)and

locknutto1219to1490N-m(899to1099ft-lb).

5.Torquetheother5bolts(1x8-1/2inch)andlocknuts

to1219to1490N-m(899to1099ft-lb).

InstallingtheSwingCylinder

1.Inserttheswingcylinderbetweenthemountinglugs

atthetower-mountingplateandtheswinglugsatthe

swingframe(Figure29).

Figure29

1.Upper-mountinglug

(swingframe)

4.Washer

2.Rodtting

5.Mountinglugs

(tower-mountingplate)

3.Swingcylinder

2.Insertthe2washers(1-1/4inch)betweentheforward

swingcylindermountingpointandthemountinglugs

attheswingframe(Figure29).

3.Alignholesinthecylinder,washersandlugs,andinsert

thepivotpinthroughtheholes(Figure22).

4.Securethepivotpinwiththesnapring(Figure22)that

youremovedinstep5ofRemovingtheSwingCylinder

(page12).

5.Alignholeintherodttingwiththeholesintheswing

lugsoftheswingframe(Figure21)

6.Installthewristpinthroughtheholesintherodtting

andswinglugs(Figure21).

Note:Ensurethatthecrossdrilledholeinthe

wristpinisalignedwiththecrossdrilledholeinthe

swing-lugspacer

7.Installthespringpin(Figure21)thatyouremoved

instep3ofRemovingtheSwingCylinder(page12)

throughthecrossdrilledholesintheswing-lugspacer

andwristpin.

8.Installtheplug(Figure20)thatyouremovedinstep2

ofInstallingtheSwingCylinder(page15).

9.Connecttheextend,extendcrossover,andretract

crossoverhosesthatyouremovedinstep1of

RemovingtheSwingCylinder(page12)tothehydraulic

ttingsintheswingcylinder(Figure19).

ConnectingtheLiftandSwing

CylinderHoses

Partsneededforthisprocedure:

Connectortting(3/8inch)

InstallingtheLiftandSwingCylinder

Hoses

1.Wipecleantheareaaroundtheplugsattherearsideof

theauxiliary-hydraulicmanifold(Figure30).

Figure30

1.Auxiliary-hydraulic

manifold

3.Port

2.Plug

4.Connectortting

2.Removethe4plugs(3/8inch)atportsA2,B2,A7,and

B7(Figure30)fromauxiliary-hydraulicmanifoldatthe

followingportlocations.

3.Installthe4connectorttings(3/8inch)intoportsA2,

B2,A7,andB7ofthemanifold(Figure30).

4.Torquetheconnectorttingsto15to20N-m(132

to180in-ft).

5.Installthehosefromthettingintheretractportof

theliftcylindertotheconnectorttinginportA2

(Figure31andFigure32).

Figure31

1.PortA7

(auxiliary-hydraulic

manifold)

5.Left-swingcylinderhose

2.PortB7

(auxiliary-hydraulic

manifold)

6.Right-swingcylinderhose

3.PortA2

(auxiliary-hydraulic

manifold)

7.Lift-cylinderhose(retract)

4.PortB2

(auxiliary-hydraulic

manifold)

8.Lift-cylinderhose(extend)

Figure32

1.Liftcylinder

4.Right-swingcylinderhose

2.Lift-cylinderhose(extend)5.Left-swingcylinderhose

3.Lift-cylinderhose(retract)

6.Installthehosefromthettingintheextendportof

theliftcylindertotheconnectorttinginportB2

(Figure31andFigure32).

7.Installthehosefromthettingintheleft-swing

cylindertotheconnectorttinginportA7(Figure31,

Figure32,andFigure33).

Figure33

1.Left-swingcylinderhose

2.Right-swingcylinderhose

8.Installthehosefromthettingintheright-swing

cylindertotheconnectorttinginportB7(Figure31,

Figure32,andFigure33).

9.Torquethehosettingsto20to28N-m(180to252

in-ft).

PurgingAirfromtheLiftandSwing

Cylinders

DANGER

Pressingtheelevationoatswitchortheswingoat

whileyouarebleedingthehydraulicsystemwill

causetheattachmenttomoveuncontrollablyand

mayresultinpersonalinjuryordeath,ordamage

theattachment.

Donotpresstheelevationoatswitchortheswing

oat(Figure34).

Figure34

1.Donotpresstheseswitches.

1.Ensurethattheareasurroundingthevibratoryplowis

clearofallpeopleandobjects.

2.Settheparkingbrakeandmovethecontrolsofthe

tractionunittotheNeutralposition;refertothe

Operator’sManualforthetractionunit.

3.Startthetractionunit;refertotheOperator’sManualfor

thetractionunit.

4.Pressbutton5ontheHomescreenofthecommand

centertotoggletothevibratoryplowfunction(Figure

35).

Figure35

1.Button5

5.Performthefollowingtopurgeairfromthelift

cylinder:

A.Movethebackllblade/vibratoryplowjoystick

rearwardtoraisethecradleandlowerlink(Figure

36).

Figure36

1.Backllblade/vibratory

plowjoystick

4.Swingleft

2.Raise

5.Swingright

3.Lower

B.Removetheliftingequipmentfromthetower

assembly.

C.Movethebackllblade/vibratoryplowjoystick

rearwardtoraisethecradleandlowerlink(Figure

36).

Important:Donotallowthecradleorlower

linktostriketheground.

Note:Theliftcylinderwillmovethecradleand

lowerlinksmoothlywhentheairisbleedfrom

thecylinder.

D.Repeatsteps5Aand5Cuntiltheliftcylinder

movesthecradleandlowerlinkupanddown

smoothly.

6.Performthefollowingtopurgeairfromtheswing

cylinders:

A.Movethebackllblade/vibratoryplowjoystick

lefttoswingthecradleandlowerlinktotheleft

(Figure36).

B.Movethebackllblade/vibratoryplowjoystick

righttoswingthecradleandlowerlinktothe

right(Figure36).

C.Repeatsteps6Aand6Buntilthecradleandlower

linkswingleftandrightsmoothly

D.Usethebackllblade/vibratoryplowjoystickto

positionthecradleandlowerlinkthehorizontal

andstraightbehindthemachine.

7.Shutofftheengineandremovethekeyfromthekey

switch.

InstallingtheShakerBox

NoPartsRequired

LiftingtheShakerBox

1.Insertthepin—51x355.6mm(2x14inch)through

theupper-mountbushingsandsecurethepinwiththe

anged-headbolt(16x60mm),spacer(1x5/8inch),

washer(5/8x3/4inch),andlocknut(16mm)hand

tight(Figure37).

Figure37

1.Pin—51x356mm(2x14

inch)

4.Washer(1-3/4x5/8inch)

2.Upper-mountbushings

5.Spacer(1x5/8inch)

3.Flanged-headbolt(16x

60mm)

6.Locknut(16mm)

2.Attachtheliftingequipmentthroughtheopeningsin

thesideplatesoftheshakerboxandattachthelifting

equipmenttothepinthatyouinstalledinstep1(Figure

38).

Figure38

1.Pin—51x356mm(2x14

inch)

3.Lowermounting-plate

bushing

2.Side-plateopening

4.Rear-pivothole

(lower-strut)

3.Lifttheshaker-boxassembly.

InstallingtheShakerBox

1.Aligntheholesinthelowermounting-platebushings

intheshakerwiththerear-pivotholeinthelower-strut

(Figure38andFigure39).

2.Insertthepin72x356mm(3x14inch)holesin

thelowermountingplatesandtherear-pivotofthe

lower-strut,andsecurethepinwiththeanged-head

bolt(16x60mm),washer(1-3/4x5/8inch),spacer(1

x5/8inch),andlocknut(16mm).

Figure39

1.Locknut(16mm)4.Washer(1-3/4x5/8inch)

2.Spacer(1x5/8inch)

5.Lowermounting-plate

bushing

3.Flanged-headbolt(16x

60mm)

6.Pin72x356mm(3x14

inch)

3.Alignthetiltcylinderwiththe2hydraulicportsupand

rearward.

Figure40

1.Tilt-cylinderhydraulicports

6.Locknut(16mm)

2.Flanged-headbolt(16x

110mm)

7.Barrel(tiltcylinder)

3.Washer(1-3/4x5/8inch)8.Pin(2x14inch)

4.Spacer(1x5/16inch)9.Bushings(side

swing-frameplates)

5.Spacer(2x2inch)

4.Aligntheforward-pivotholeinthebarrelofthetilt

cylinderwiththebushingsinthesideswing-frame

plates.

5.Securethetiltcylindertotheswing-frameplateswith

apin(2x14inch),anged-headbolt(16x110mm),

washer(1-3/4x5/8inch),spacer(1x5/16inch),

spacer(2x2inch),andalocknut(16mm).

6.Removetheliftingequipmentfromthepinattheupper

mountingbushingattheshakerbox.

Note:Continuesupportingtheshakerboxwithlifting

equipmentatthesideplatesoftheshaker.

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Toro Plow Kit, RT1200 Trencher Installation guide

Toro Plow Kit, RT1200 Trencher Installation guide

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