Toro Plow Kit, RT1200 Trencher Installation guide

FormNo.3389-756RevA

PlowKit

RT1200Trencher

ModelNo.25463—SerialNo.314000001andUp

ModelNo.25463E—SerialNo.314000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3389-756*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Introduction

Thisvibratoryplowisanattachmentdesignedforuseon

Toroutilityequipmenttopullexiblepipeandcableintoand

throughsoil.Itisdesignedtobeusedbytrainedoperators

primarilyforroutingirrigationandutilitylinesunderground

withouthavingtodigatrenchforanundergroundtransectof

thepipeorcable.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedToroServiceDealer

orToroCustomerServiceandhavethemodelandserial

numbersofyourproductready.Figure1illustratesthe

locationofthemodelandserialnumbersontheproduct.

Writethenumbersinthespaceprovided.

Figure1

1.Locationofthemodelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

1InstallingthePlowControlSwitches........................7

2PreparingtoInstalltheVibratoryPlow.....................8

3InstalltheCounterweighttotheTower

Assembly............................................................8

4PreparingtoInstalltheTowerandCounterweight

Assembly...........................................................10

5InstallingtheTowerandCounterweight

Assembly...........................................................11

6ConnectingtheLiftandSwingCylinder

Hoses................................................................15

7InstallingtheShakerBox.......................................19

8InstallingtheTiltandTrimCylinder

Hoses................................................................21

9InstallingtheHydraulicMotorHoses......................24

10BleedingtheAirfromtheTiltandTrim

CylindersandtheHydraulicMotor........................26

Operation....................................................................28

UsingtheTransportLock........................................28

UsingtheVibratoryPlow........................................29

TransportingtheTractionUnitwithaVibratory

Plow.................................................................39

Attachments/Accessories........................................39

OperatingTips......................................................40

Maintenance.................................................................41

RecommendedMaintenanceSchedule(s)......................41

GreasingtheFittings...............................................41

TorquingtheFastenersontheShakerBox..................42

Storage........................................................................43

Troubleshooting...........................................................44

Safety

Improperlyusingormaintainingthevibratoryplow

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandthoseinthe

tractionunit

Operator’ s Man ual

.Alwayspayattentionto

thesafetyalertsymbol,whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Anelectricshockoran

explosionmayoccurifyouplowintoautilityline.

Havethepropertyorworkareamarkedforburied

linesanddonotplowinmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,intheUnitedStates,

call811forthenationwidemarkingservice).

DANGER

Theplowbladeandothermovingpartsonthe

machinemaycutorseveryourhands,feet,orother

bodyparts.

•Keephands,feet,andanyotherpartofyour

bodyorclothingawayfromtheplowbladeand

othermovingparts.

•Beforeadjusting,cleaning,repairing,or

inspectingthevibratoryplow,lowertheplowto

theground,stoptheengine,waitforallmoving

partstostop,andremovethekey.

WARNING

Whentheengineisoff,attachmentsintheraised

positioncangraduallylower.Someonebelow

theattachmentmaybepinnedorinjuredbythe

attachmentasitlowers.

Alwayslowertheattachmenteachtimeyoushut

offthetractionunit.

3

WARNING

Whengoingupordownhill,themachinecould

overturniftheheavyendistowardthedownhill

side.Someonemaybepinnedorseriouslyinjured

bythemachineifitoverturns.

Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Anattached

vibratoryplowwillmakethebackendofthe

machineheavy.

WARNING

Lightningcancausesevereinjuryordeath.

Iflightningisseenorthunderisheardinthearea,

donotoperatethemachine;seekshelter.

CAUTION

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjectedinto

theskinmustbesurgicallyremovedwithinafew

hoursbyadoctorfamiliarwiththisformofinjury;

otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompin-hole

leaksornozzlesthatejecthigh-pressure

hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;

neveruseyourhands.

CAUTION

Hydraulicttings,hydrauliclines/valves,and

hydraulicuidmaybehotandcanburnyouifyou

touchthem.

•Weargloveswhenmaintaininghydraulic

components.

•Allowthetractionunitandvibratoryplowto

coolbeforetouchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

Figure3

1.Decal125-6671

2.Decal125-6684(2)—bothsides

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities

beforedigging.

125–6684

1.Cutting/dismembermenthazard,plow—keepbystanders

awayfromtheplow;stayawayfrommovingparts;keepall

guardsandsafetiesinplace.

5

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Switch

3

Installtheplowoatswitches.

2

Nopartsrequired

–

Preparetoinstallthevibratoryplow.

Towerassembly1

Counterweightassembly

1

Hex-headbolt(1x8-1/2inch)

2

Hex-headbolt(1x3-1/2inch)

2

Washer(1inch)

6

3

Locknut(1inch)

6

Installthecounterweighttothetower

assembly.

4

Locknut(1inch)

2

Preparetoinstallthetowerand

counterweightassembly.

Hex-headbolts(1x8-1/2inch)

4

Washers(1inch)

8

5

Nuts(1inch)

6

Assemblethelower-centermounting

bolt(machineswithatrackdriveonly).

6

Connectortting(3/8inch)

4

Connectthehydrauliccylinderhoses.

7

Nopartsrequired

–

Installtheshakerbox.

Connectortting(3/8inch)

4

Squarenut(5/16inch)

3

Clampblock(2hose)

10

Coverplate

3

Washer(5/16inch)

3

Bolt(5/16x2-3/4inch)

3

Squarenut(3/8inch)

2

Clampblock(3hose)

2

Bolt(3/8x2-3/4inch)

2

Washer(3/8inch)

2

8

Bar1

Installthetiltandtrimcylinderhoses.

9

Nopartsrequired

–

Installthehydraulicmotorhoses.

10

Nopartsrequired

–

Bleedairfromthetiltandtrimcylinders

andthehydraulicmotor.

Important:Installafrontmountedaccessorysuchasthecounterweightandreelkitorthebackhoeontothetraction

unitbeforeinstallingthevibratoryplow.

Important:Installtheauxiliaryhydraulicskitontothetractionunitbeforeinstallingthevibratoryplow.

6

1

InstallingthePlowControl

Switches

Partsneededforthisprocedure:

3

Switch

Procedure

1.Removethe6hex-angedbolts(12x30mm)that

securetherear-coverplatetotherearbulkheadofthe

machine,andremovethecoverplate(Figure4).

Figure4

1.Buklkhead

3.Hex-angedbolts(12x30

mm)

2.Rear-coverplate

2.Removethe2ndleftmostand3rdleftmostblanking

platesfromthefromtheauxiliary-controlpanel(Figure

5).

Figure5

1.2ndleft-most-switch

opening(auxiliary-control

panel)

4.10-socketconnector

2.Blankingplates

5.Left

3.3rdleft-most-switch

opening(auxiliary-control

panel)

6.Switches(oat)

3.Pullthe2ndleftmostand3rdleftmost10-socket

connectorsofthewiringharnessofthemachine

throughtheswitchopeningswheretheblankingplugs

werelocated(Figure5).

4.Connectthe2ndand3rdleftmost10-socket

connectorsofthewiringharnesstothe10pin

connectorsofthe2oatswitches(Figure5).

5.Removethe4thrightmostblankingplatesfromthe

fromtheauxiliary-controlpane(Figure6).

7

Figure6

1.Blankingplates3.10-socketconnector

2.4rdright-most-switch

opening(auxiliary-control

panel)

4.Switch(rotation)

6.Pullthe4thrightmost10-socketconnectorsofthe

wiringharnessofthemachinethroughtheswitch

openingswheretheblankingplugswerelocated(Figure

6)

7.Connectthe4thrightmost10-socketconnectorofthe

wiringharnesstothe10pinconnectoroftherotation

switch(Figure6).

8.Rotatetheswitchessothatthelargenotchinthebody

oftheswitchesareforward,andsnaptheswitches

intotheswitchopeningsintheauxiliary-controlpanel

(Figure7).

Figure7

1.Smallnotch

3.Forward

2.Largenotch

9.Securethecoverplatetothebulkheadwiththe6

hex-headbolts(12x30mm)thatyouremovedinstep

1.

2

PreparingtoInstallthe

VibratoryPlow

NoPartsRequired

Procedure

1.Movethetractionunittoalevelsurfaceandlowerall

attachments.

2.Stoptheengine,settheparkingbrake,andremovethe

keyfromtheignitionswitch.

3.Cleantheangeandtherearmountingplateofthe

tractionunit.

4.Ifyouareremovingthetrencherinordertoinstallthe

vibratoryplow,cleanandcapthehydraulicttingsat

thetractionunitandthetrencher.

5.Securetheliftingequipmenttothetowerassembly

(Figure8).

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast794kg(1750lb).

Figure8

6.Raisethetowerassemblyofftheoorasshownin

Figure8.

8

3

InstalltheCounterweightto

theTowerAssembly

Partsneededforthisprocedure:

1Towerassembly

1

Counterweightassembly

2

Hex-headbolt(1x8-1/2inch)

2

Hex-headbolt(1x3-1/2inch)

6

Washer(1inch)

6

Locknut(1inch)

Procedure

1.Useliftingequipmenttoraisethecounterweight.

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast743kg(1638lb).

2.Identifytherowsofholesinthemountingplateof

thetowerassemblythatyouwillusetosecurethe

counterweightforyourmachine(Figure9).

Figure9

1.Row1holes/slot

3.Mountingplate

2.Row2holes/slot

(counterweight-mounting

holes—2outerholesonly)

4.Row4holes

3.Alignthe2counterweight-mountingholeswiththe

outerRow2holesofthetowermountingplate(Figure

9andFigure10).

Note:Ensurethatthecounterboresideofthe

counterweight-mountingholesarealignedawayfrom

thefaceofthemountingplateofthetowerassembly.

Figure10

1.Locknut(1inch)4.Row3holes(for

machineswith

wheels—2outerholes

only)

2.Washer

5.Row2holes(for

machineswithatrack

drive—2outerholesonly)

3.Counterweight-mounting

hole

6.Hex-headbolt(1x3-1/2

inch)

4.Securethecounterweighttothemountingplatewith

2bolts(1x3-1/2inch),2washers(1inch),and2

locknuts(1inch);refertoFigure10.

Note:Thewashersandlocknutsaligninsidethe

counterboreofthecounterweight,withthewashers

betweenthelocknutsandthecounterweight(Figure

10).

5.Tightentheboltsandnutsto1219to1490N-m(899

to1099ft-lb).

6.Assemble2hex-headbolts(1x8-1/2inch)and2

washersintothe2outer-toprowofmountingholesfor

thetowerassembly(Figure11).

9

Figure11

1.Tower/counterweight

assembly

3.Hex-headbolt(1x8-1/2

inch)

2.Washer(1inch)

7.Locatetheliftingequipmentsothatitsupportsthe

counterweightandtoweratthe2liftingeyesofthe

counterweightandthecradleandlowerstrut(Figure

12).

Figure12

1.Counterweight-liftingeye

3.Lowerstrut

2.Cradle

4

PreparingtoInstalltheTower

andCounterweightAssembly

Partsneededforthisprocedure:

2

Locknut(1inch)

Procedure

1.Locatetheholesandslotsinthemountingplateofthe

tractionunitformountingthetowerandcounterweight

assembly.

•Formachineswiththetrackdrive,usethe25

mm(1inch)holes/slotatRows2and5(Figure13).

Figure13

1.Row2holes3.Row5holesandslot

2.Rearmountingplate

•Formachineswithwheels,usethe25mm(1

inch)slots/holesatRows1and4(Figure14).

10

Figure14

1.Row1slots3.Row4holesandslot

2.Rearmountingplate

2.Formachineswithwheeldrive—fromunderthe

backofthemachine,insert2locknutsintothenut

retainerslocatedattheforward-outboardfaceofthe

rear-attachmentmountingplate(Figure15).

Figure15

1.Mountingplate(traction

unit)

3.Locknut

2.Nutretainer

5

InstallingtheTowerand

CounterweightAssembly

Partsneededforthisprocedure:

4

Hex-headbolts(1x8-1/2inch)

8

Washers(1inch)

6

Nuts(1inch)

AligningtheTowerandCounterweight

AssemblytotheMachine

1.Insert1hex-headbolt(1x8-1/2inch)andwasher(1

inch)throughthecenterRow5slot(Figure16).

Figure16

1.Row5slot,rearmounting

plate

3.Hex-headbolts(1x8-1/2

inch)

2.Washers(1inch)

4.Rearward

2.Positionthetowerandcounterweightassemblyas

follows:

•Formachineswiththetrackdrive—alignthe2

hex-headbolts(1x8-1/2inch)thatyouinstalled

instep6of4PreparingtoInstalltheTowerand

CounterweightAssembly(page10)withtheRow2

holesinthemountingplateofthetractionunitthat

youidentiedinFigure13;refertoFigure17.

Figure17

1.Rearmountingplateon

thetractionunit

3.Counterweight

2.Bolt(1x8-1/2inch)

•Formachineswithwheeldrive—alignthe2

hex-headbolts(1x8-1/2inch)thatyouinstalledin

11

step6of2PreparingtoInstalltheVibratoryPlow

(page8)withtheRow1slotsinthemountingplate

ofthetractionunitthatyouidentiedinFigure14;

refertogure17.

Figure18

1.Rearmountingplateon

thetractionunit

3.Counterweight

2.Bolt(1x8-1/2inch)

3.Movethetowerandcounterweightassemblytoward

themachineuntilthebolts(1x8-1/2inch)are

partiallyinsertedthroughtheadjacentholesonthe

counterweightandmountingplates.

RemovingtheSwingCylinder

1.Disconnecttheextend,extendcrossover,andretract

crossoverhosesfromthehydraulicttingsintheswing

cylinder(Figure19).

Figure19

1.Extendhose3.Retract-crossoverhose

2.Extend-crossoverhose

2.Usingawrenchwithasquaredrive,removetheplug

fromtheupperswing-lug(Figure20).

Figure20

1.Plug

3.Rodtting

2.Upperswing-lug

3.Removethespringpinfromtheswing-lugspacerfor

theswingcylinder.

Figure21

1.Springpin

3.Wristpin

2.Swing-lugspacer4.Swingcylinder

4.Removethewristpinfromtheswing-lugsandrod

tting(Figure20andFigure21).

5.Removethelowersnapringfromthepivotpinatthe

forwardendoftheswingcylinder(Figure22).

12

Figure22

1.Swingcylinder3.Pivotpin(swingcylinder)

2.Lower-snapring

6.Raisethepivotpinuntiltheswingcylinderisfreefrom

theforwardmountinglugs(Figure22).

Note:Useapieceoftapetoholdthepivotpinup.

7.Removetheswingcylinderandthe2washers(1-1/4

inch)fromtheswingframe(Figure23).

Note:Thesingcylinderweightsapproximately17kg

(38lb).

Figure23

1.Swingcylinder2.Washers(1-1/4inch)

AssemblingtheTowerand

CounterweightAssemblytothe

Machine

1.Threadalocknut(1inch)andwasher(1inch)ontothe

lowercenterbolt(1x8-1/2inch)thatyouinstalledin

step1ofAssemblingtheTowerandCounterweight

AssemblytotheMachine(page13);refertoFigure24.

Figure24

1.Bolt(1x8-1/2

inch)—centerRow-5

holeinthetower-mounting

plate

3.Washer(1inch)

2.Locknut(1inch)

Note:Movethetowerandcounterweightassembly

towardthemountingplateofthemachineasneededto

threadthenutontothebolt(Figure25).

Figure25

Machinewithtracksshown;alsoappliestoamachinewith

wheels

1.Towerandcounterweight

2.Mountingplate(machine)

2.Insert2bolts(1x8-1/2inch)intotheoutboardholes

inRow5andabolt(1x8-1/2inch)inthecenterslot

inRow1ofthetower-mountingplate(Figure26).

Note:Formachineswithwheel—threadthe2

outboardboltsintothenutsinthenutretainersthat

youinstalledinstep2of4PreparingtoInstallthe

TowerandCounterweightAssembly(page10).

13

Figure26

Machinewithtracksshown;alsoappliestoamachinewith

wheels

1.Washer—Row1slot3.Washers—outerRow5

holes

2.Bolt(1x8-1/2inch)—Row

1slot

4.Bolt(1x8-1/2inch)—outer

Row5holes

3.Assemblethenutsandwashersasfollows:

•Formachineswiththetrackdrive—threadthe5

locknuts(1inch)and5washers(1inch)ontothe

shanksofthe5bolt(1x8-1/2inch)attheforward

sideofthemountingplateforthemachine(Figure

27).

Figure27

Bottomview

1.Towerandcounterweight

assembly

3.Locknutandwasher(1

inch)

2.Bolt(1x8-1/2inch)

•Formachineswithwheeldrive—atthetop

forwardsideofthemountingplateforthemachine,

threadthe3locknuts(1inch)and3washers(1

inch)ontotheshanksofthe3bolt(1x8-1/2inch)

forRow1(Figure28).

14

Figure28

1.Bolt(1x8-1/2inch)3.Locknut(1inch)

2.Washer(1inch)

4.Torquethebottomcenterbolt(1x8-1/2inch)and

locknutto1219to1490N-m(899to1099ft-lb).

5.Torquetheother5bolts(1x8-1/2inch)andlocknuts

to1219to1490N-m(899to1099ft-lb).

InstallingtheSwingCylinder

1.Inserttheswingcylinderbetweenthemountinglugs

atthetower-mountingplateandtheswinglugsatthe

swingframe(Figure29).

Figure29

1.Upper-mountinglug

(swingframe)

4.Washer

2.Rodtting

5.Mountinglugs

(tower-mountingplate)

3.Swingcylinder

2.Insertthe2washers(1-1/4inch)betweentheforward

swingcylindermountingpointandthemountinglugs

attheswingframe(Figure29).

3.Alignholesinthecylinder,washersandlugs,andinsert

thepivotpinthroughtheholes(Figure22).

4.Securethepivotpinwiththesnapring(Figure22)that

youremovedinstep5ofRemovingtheSwingCylinder

(page12).

5.Alignholeintherodttingwiththeholesintheswing

lugsoftheswingframe(Figure21)

6.Installthewristpinthroughtheholesintherodtting

andswinglugs(Figure21).

Note:Ensurethatthecrossdrilledholeinthe

wristpinisalignedwiththecrossdrilledholeinthe

swing-lugspacer

7.Installthespringpin(Figure21)thatyouremoved

instep3ofRemovingtheSwingCylinder(page12)

throughthecrossdrilledholesintheswing-lugspacer

andwristpin.

8.Installtheplug(Figure20)thatyouremovedinstep2

ofInstallingtheSwingCylinder(page15).

9.Connecttheextend,extendcrossover,andretract

crossoverhosesthatyouremovedinstep1of

RemovingtheSwingCylinder(page12)tothehydraulic

ttingsintheswingcylinder(Figure19).

15

6

ConnectingtheLiftandSwing

CylinderHoses

Partsneededforthisprocedure:

4

Connectortting(3/8inch)

InstallingtheLiftandSwingCylinder

Hoses

1.Wipecleantheareaaroundtheplugsattherearsideof

theauxiliary-hydraulicmanifold(Figure30).

Figure30

1.Auxiliary-hydraulic

manifold

3.Port

2.Plug

4.Connectortting

2.Removethe4plugs(3/8inch)atportsA2,B2,A7,and

B7(Figure30)fromauxiliary-hydraulicmanifoldatthe

followingportlocations.

3.Installthe4connectorttings(3/8inch)intoportsA2,

B2,A7,andB7ofthemanifold(Figure30).

4.Torquetheconnectorttingsto15to20N-m(132

to180in-ft).

5.Installthehosefromthettingintheretractportof

theliftcylindertotheconnectorttinginportA2

(Figure31andFigure32).

Figure31

1.PortA7

(auxiliary-hydraulic

manifold)

5.Left-swingcylinderhose

2.PortB7

(auxiliary-hydraulic

manifold)

6.Right-swingcylinderhose

3.PortA2

(auxiliary-hydraulic

manifold)

7.Lift-cylinderhose(retract)

4.PortB2

(auxiliary-hydraulic

manifold)

8.Lift-cylinderhose(extend)

Figure32

1.Liftcylinder

4.Right-swingcylinderhose

2.Lift-cylinderhose(extend)5.Left-swingcylinderhose

3.Lift-cylinderhose(retract)

6.Installthehosefromthettingintheextendportof

theliftcylindertotheconnectorttinginportB2

(Figure31andFigure32).

7.Installthehosefromthettingintheleft-swing

cylindertotheconnectorttinginportA7(Figure31,

Figure32,andFigure33).

16

Figure33

1.Left-swingcylinderhose

2.Right-swingcylinderhose

8.Installthehosefromthettingintheright-swing

cylindertotheconnectorttinginportB7(Figure31,

Figure32,andFigure33).

9.Torquethehosettingsto20to28N-m(180to252

in-ft).

PurgingAirfromtheLiftandSwing

Cylinders

DANGER

Pressingtheelevationoatswitchortheswingoat

whileyouarebleedingthehydraulicsystemwill

causetheattachmenttomoveuncontrollablyand

mayresultinpersonalinjuryordeath,ordamage

theattachment.

Donotpresstheelevationoatswitchortheswing

oat(Figure34).

Figure34

1.Donotpresstheseswitches.

1.Ensurethattheareasurroundingthevibratoryplowis

clearofallpeopleandobjects.

2.Settheparkingbrakeandmovethecontrolsofthe

tractionunittotheNeutralposition;refertothe

Operator’sManualforthetractionunit.

3.Startthetractionunit;refertotheOperator’sManualfor

thetractionunit.

4.Pressbutton5ontheHomescreenofthecommand

centertotoggletothevibratoryplowfunction(Figure

35).

Figure35

1.Button5

5.Performthefollowingtopurgeairfromthelift

cylinder:

A.Movethebackllblade/vibratoryplowjoystick

rearwardtoraisethecradleandlowerlink(Figure

36).

Figure36

1.Backllblade/vibratory

plowjoystick

4.Swingleft

2.Raise

5.Swingright

3.Lower

B.Removetheliftingequipmentfromthetower

assembly.

C.Movethebackllblade/vibratoryplowjoystick

rearwardtoraisethecradleandlowerlink(Figure

36).

17

Important:Donotallowthecradleorlower

linktostriketheground.

Note:Theliftcylinderwillmovethecradleand

lowerlinksmoothlywhentheairisbleedfrom

thecylinder.

D.Repeatsteps5Aand5Cuntiltheliftcylinder

movesthecradleandlowerlinkupanddown

smoothly.

6.Performthefollowingtopurgeairfromtheswing

cylinders:

A.Movethebackllblade/vibratoryplowjoystick

lefttoswingthecradleandlowerlinktotheleft

(Figure36).

B.Movethebackllblade/vibratoryplowjoystick

righttoswingthecradleandlowerlinktothe

right(Figure36).

C.Repeatsteps6Aand6Buntilthecradleandlower

linkswingleftandrightsmoothly

D.Usethebackllblade/vibratoryplowjoystickto

positionthecradleandlowerlinkthehorizontal

andstraightbehindthemachine.

7.Shutofftheengineandremovethekeyfromthekey

switch.

18

7

InstallingtheShakerBox

NoPartsRequired

LiftingtheShakerBox

1.Insertthepin—51x355.6mm(2x14inch)through

theupper-mountbushingsandsecurethepinwiththe

anged-headbolt(16x60mm),spacer(1x5/8inch),

washer(5/8x3/4inch),andlocknut(16mm)hand

tight(Figure37).

Figure37

1.Pin—51x356mm(2x14

inch)

4.Washer(1-3/4x5/8inch)

2.Upper-mountbushings

5.Spacer(1x5/8inch)

3.Flanged-headbolt(16x

60mm)

6.Locknut(16mm)

2.Attachtheliftingequipmentthroughtheopeningsin

thesideplatesoftheshakerboxandattachthelifting

equipmenttothepinthatyouinstalledinstep1(Figure

38).

Figure38

1.Pin—51x356mm(2x14

inch)

3.Lowermounting-plate

bushing

2.Side-plateopening

4.Rear-pivothole

(lower-strut)

3.Lifttheshaker-boxassembly.

InstallingtheShakerBox

1.Aligntheholesinthelowermounting-platebushings

intheshakerwiththerear-pivotholeinthelower-strut

(Figure38andFigure39).

2.Insertthepin72x356mm(3x14inch)holesin

thelowermountingplatesandtherear-pivotofthe

lower-strut,andsecurethepinwiththeanged-head

bolt(16x60mm),washer(1-3/4x5/8inch),spacer(1

x5/8inch),andlocknut(16mm).

19

Figure39

1.Locknut(16mm)4.Washer(1-3/4x5/8inch)

2.Spacer(1x5/8inch)

5.Lowermounting-plate

bushing

3.Flanged-headbolt(16x

60mm)

6.Pin72x356mm(3x14

inch)

3.Alignthetiltcylinderwiththe2hydraulicportsupand

rearward.

Figure40

1.Tilt-cylinderhydraulicports

6.Locknut(16mm)

2.Flanged-headbolt(16x

110mm)

7.Barrel(tiltcylinder)

3.Washer(1-3/4x5/8inch)8.Pin(2x14inch)

4.Spacer(1x5/16inch)9.Bushings(side

swing-frameplates)

5.Spacer(2x2inch)

4.Aligntheforward-pivotholeinthebarrelofthetilt

cylinderwiththebushingsinthesideswing-frame

plates.

5.Securethetiltcylindertotheswing-frameplateswith

apin(2x14inch),anged-headbolt(16x110mm),

washer(1-3/4x5/8inch),spacer(1x5/16inch),

spacer(2x2inch),andalocknut(16mm).

6.Removetheliftingequipmentfromthepinattheupper

mountingbushingattheshakerbox.

Note:Continuesupportingtheshakerboxwithlifting

equipmentatthesideplatesoftheshaker.

20

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Toro Plow Kit, RT1200 Trencher Installation guide

Toro Plow Kit, RT1200 Trencher Installation guide

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