Sabroe Mounting of cooling water hoses on high-pressure reciprocating compressors Installation guide

Brand
Sabroe
Model
Mounting of cooling water hoses on high-pressure reciprocating compressors
Type
Installation guide
Page 1 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Mounting instruction
0017288
28 March 2023
For high-pressure reciprocating compressors
Mounting of cooling water hoses
- on the following reciprocating compressors:
• SMC 104-106-108-112-116
• HPC 104-106-108-112-116
• TSMC 108-116
• HPX 704-706-708-712-716
These mounting instructions should be used for mounting of the following sets of cooling water hoses:
Compressor type Set no.
SMC/HPC 104 and HPX 704 3185.1117
SMC/HPC 106 and HPX 706 3185.1118
T/SMC/HPC 108 and HPX 708 3185.1119
SMC/HPC 112 and HPX 712 3185.1121
T/SMC/HPC 116 and HPX 716 3185.1123
T/SMC/HPC 104-106-108 and HPX 708 Side covers only 3185.1120
T/SMC/HPC 112-116 and HPX 712-716 Side covers only 3185.1124
After the compressor unit has been connected to the refrigeration plant, the cooling water hoses are mounted on the
compressor and connected to the water supply system.
The cooling water hoses form part of a set, which includes the following parts (depending on the compressor type):
• Required number of complete hoses as stated in the tables for each compressor type. The types of hoses
are shown in the following table.
• Required fittings for connecting the cooling water hoses as illustrated in Table 2 - Table 6.
• Threaded nipples for connecting the hoses to the water supply system.
Page 2 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Fig. 1: Hose types
Mounting the cooling water system
Before mounting the hoses, it is recommended to check that all parts are included according to the specification in
this Mounting Instruction.
• Mount the threaded nipples in the top and side covers first. The threaded nipples are fitted without gaskets
as they seal against the cover by means of the sealing edge A, as illustrated in Fig. 2.
Fig. 2: Threaded nipple
Tighten the threaded nipples to a torque of 80 Nm using a JW26 spanner.
• Mount the cooling water hoses and fittings as shown in the following drawings. Before assembling the parts,
apply a thin layer of grease to the cone, O-ring and thread, which facilitates the mounting and makes it eas-
ier to disassemble the parts, if necessary. Tighten the union nut manually, and then tighten it 1/4 to 1/2 turn
using a JW24 spanner. Note that the rubber hoses must not touch the compressor covers or discharge
pipes. If necessary, it is recommended to secure the hoses with plastic strips.
• Mount the inlet and discharge nipples, which have outside ISO 7-1, 1/2" threads, and connect the hoses to
the water supply system.
• When connecting the hoses to the water supply system, be aware of the stream direction of the water as
shown in the drawings.
See the Engineering manual for information about water consumption, pressure loss, operating limits and regulation
of the water cooling system.
D
E
L
F
A
B
C
L
A
Page 3 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of top and side covers - T/SMC, HPC 104-108 and HPX 704-708
Page 4 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
SMC/HPC 104 and HPX 704
3185-1117
SMC/HPC 106 and HPX 706
3185-1118
T/SMC 108 and HPX 708
3185-1119
Pos. no. Quantity Hose
type L (mm) Pos. no. Quantity Hose
type L (mm) Pos. no. Quantity Hose
type L (mm)
1 1 C 760 1 1 C 760 1 1 C 760
2 1 C 115 2 2 C 120 2 1 C 130
3 2 E 395 3 3 C 395 3 2 C 325
4 1 C 625 4 1 C 350 4 2 E 225
5 1 A 970 5 1 C 465 5 1 C 215
6 1 C 1200 6 1 A 1120
Table 1
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
104 0 1 1 7 1 2 4
106 0 1 1 9 1 2 8
108 0 1 1 11 1 2 8
Table 2: Fittings
Page 5 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of top and side covers - T/SMC, HPC 112-116 and HPX 712-716
T/SMC, HPC 112 and HPX 712
3185.1121
T/SMC, HPC 116 and HPX 716
3185.1123
Pos. no. Quantity Hose type L (mm) Pos. no. Quantity Hose type L (mm)
1 1 A 750 1 1 A,90** 750
2 1 A 175 2 1 A 130
3 2 C 555 3 2 C 540
4 4 C 395 4 4 C 320
5 2 C 355 5 3 E 220
6 1 C 465 6 1 E,270** 250
7 1 C 490 7 1 C 540
8 1 E,270** 540 8 1 C 585
9* 1 A 920 9 1 C 210
10* 1 A 800
Table 3
* Hoses are 16 mm
** Angle direction of the hose fitting
Page 6 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
112 2 4 4 16 2 2 10
116 3 4 4 20 2 2 10
Table 4: Fittings
Page 7 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Cooling of side covers only - T/SMC, HPC 104-116 and HPX 704-716
T/SMC, HPC 104-108 and HPX 704-708
3185-235
T/SMC 112-116 and HPX 712-716
3185-1124
Pos. no. Quantity Hose type L (mm) Pos. no. Quantity Hose type L (mm)
1 1 C 750 1 1 A 750
2 1 A 130 2 1 A 130
3 1 E 880 3 4 C 555
4 1 C 880
Table 5
Page 8 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Fittings Strips
Part no. 1349.264 1349.261 1349.262 1349.263 1349.259 1349.265 1554.062
104 0 0 0 4 2 2 4
106 0 0 0 4 2 2 4
T/SMC 108 0 0 0 4 2 2 4
112 0 4 4 4 2 2 8
T/SMC 116 0 4 4 4 2 2 8
Table 6: Fittings
On SMC 116, HPC 116, TSMC 116 and HPX 716 compressors, it is important that the hose underneath the dis-
charge pipe is mounted as far away from the pipe as possible.
Page 9 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Replacement of old type cooling water hoses
If you are replacing the old type of hoses on your compressor, the water cover on the oil pump end must be
switched. See the pictures below.
Fig. 3: Placement of water cover for old type of cooling water
hoses
Fig. 4: Placement of water cover for new type of cooling water
hoses
Page 10 of 12
Johnson Controls Denmark ApS
Christian X's Vej 201 ∙ 8270 Højbjerg ∙ Denmark
Phone +45 87 36 70 00 ∙ www.sabroe.com
CVR No 19 05 61 71
Erhardt Nielsen
Manager, Mechanical Product Engineering
Engineering, Sabroe Products
Industrial Refrigeration Europe
Mob: +45 29 22 77 20
E-mail: [email protected]
www.sabroe.com
Johnson Controls Denmark ApS
Sabroe Factory
Christian X's Vej 201 ∙ 8270 Højbjerg
Denmark
Phone +45 87 36 70 00
www.sabroe.comVersion 1
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12

Sabroe Mounting of cooling water hoses on high-pressure reciprocating compressors Installation guide

Brand
Sabroe
Model
Mounting of cooling water hoses on high-pressure reciprocating compressors
Type
Installation guide
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers