Steris Harmony La Surgical Lighting And Visualization System Operating instructions

Type
Operating instructions
i
Table of Contents Operator Manual 129382-602
A WORD FROM STERIS CORPORATION
Follow each step of the Installation instructions in the order presented. Open
the carton carefully to avoid damage to the equipment inside. If you find any
indication of damage to the equipment (no matter how slight), show it to your
supervisor.
To properly install this unit, you need the Equipment Drawings (previously
furnished), showing all utility service and space requirements. If these draw-
ings cannot be located, replacement copies may be obtained by writing,
faxing, or telephoning STERIS, giving the serial and model numbers of your
equipment.
Once installed, equipment operation should be tested by a qualified service
technician prior to first usage of the equipment.
If STERIS supervision is desired for installing and starting up this equipment,
contact STERIS.
The STERIS® LA Mobile Stand with STERIS LA 500 lighthead is designed to
provide a flexible, mobile lighting system for various surgical and diagnostic
procedures in healthcare environments.
IMPORTANT: Be sure to check the Occupational Health and Safety Act, as well
as local electric codes, for any special requirements that may pertain to
installation of this unit.
A thorough preventive maintenance program is essential to help ensure safe
and proper equipment operation and to verify equipment performance accord-
ing to factory specifications. Contact STERIS for information on extended
service maintenance agreements, including scheduled equipment mainte-
nance.
A global network of skilled service specialists can provide periodic inspections
and adjustments to help ensure low-cost peak performance. STERIS can
provide detailed information on annual maintenance agreements.
STERIS carries a complete line of accessories for use with this equipment.
Contact STERIS for details.
A listing of the safety precautions to be observed when uncrating, installing,
testing, and operating this equipment can be found in
SECTION 1
of these
instructions. Do not begin installing this equipment until you have become
familiar with this information.
The following is an important message from STERIS about the advantages and
limitations associated with the use of high intensity surgical lighting systems.
Because of the variety of surgical procedures performed and the wide range
of individual preferences of surgical staffs, it is desirable that this surgical
lighting system be capable of selective control across a wide range of
illumination intensities. The Illuminating Engineering Society (IES) stresses
that in addition to providing control of intensity, surgical lighting systems
Indications for Use
Service Information
Advisory
©2004, STERIS Corporation. All rights reserved. Printed in U.S.A.
ii
129382-602 Operator Manual Table of Contents
should provide shadow control, correct color rendition, and a suitable depth
of field to provide sharp, consistent lighting into deep body cavities. As
illumination levels increase, however, radiant heat also increases. Therefore,
the IES cautions that for most operations, radiant heat should be kept to
a minimum. The user of surgical lights should utilize the lowest possible
illumination level suitable for the procedure, especially in certain neurological
or intestinal procedures on delicate, thin, dry, or abnormal tissue. Further-
more, for the protection of surgically exposed tissues and for the comfort and
efficiency of the surgeon and assistants, radiant energy can be effectively
controlled by limiting the time of exposure at higher illumination levels. Extra
care must be taken when the light fields from multiple lightheads are
overlapped on the surgical site, since this condition creates a risk of too
much heat.
An international standard for the safety of surgical lights established by the
IEC sets minimum and maximum levels of illumination and maximum levels of
radiant heat that can be emitted from a single surgical luminaire. The STERIS
LA Surgical Lighting System has been designed to comply with this interna-
tional standard and to provide a wide range of illumination levels while
minimizing the potentially damaging infrared heat in the surgical field. The
illumination level of the STERIS LA Surgical Lights can be adjusted through
several intensity settings via conveniently located controls on either the wall-
mounted control center or the lighthead handle. The illumination level also
decreases as the pattern size increases. Maximum illuminance can exceed
12,000 fc for the smallest pattern size with the STERIS LA 500 lighthead and
can be adjusted by intensity control or pattern size control throughout the entire
range specified by the IEC.
Manufactured by:
STERIS Corporation
2720 Gunter Park East
Montgomery, AL 36109 • USA
Tel: 334 277 6660
Fax: 334 271 5450
www.steris.com
The base language of this document is
ENGLISH. Any translations must be
made from the base language document.
STERIS Corporation,
Montgomery, Alabama is an
ISO 13485 certified facility.
iii
Table of Contents Operator Manual 129382-602
TABLE OF CONTENTS
Section Title Page
1 LISTING OF SAFETY PRECAUTIONS............................................. 1-1
2 INSTALLATION INSTRUCTIONS .................................................... 2-1
2.1 Spring Arm Assembly .................................................................................................. 2-1
2.2 Spring Arm Installation................................................................................................ 2-2
2.3 Wire Connections ........................................................................................................ 2-3
2.4 Lighthead Installation .................................................................................................. 2-4
2.5 Adjustments................................................................................................................ 2-6
3 INSTALLATION VERIFICATION ...................................................... 3-1
3.1 Pre-operation Checklist ............................................................................................... 3-1
3.2 STERIS LA 500 Lighthead Optical Performance.......................................................... 3-4
4 OPERATING INSTRUCTIONS.......................................................... 4-1
4.1 Install and Route Power Cord...................................................................................... 4-1
4.2 Transporting the Mobile Stand .................................................................................... 4-2
4.3 Intensity Controls: STERIS LA 500 Lighthead ............................................................. 4-3
4.4 STERIS LA 500 Lighthead Lamp Failure Indications .................................................... 4-3
4.5 STERIS LA 500 Lighthead Positioning ........................................................................ 4-4
4.6 STERIS LA 500 Lighthead Pattern Adjustment .......................................................... 4-5
4.7 Lighthandle and Lighthandle Cover............................................................................. 4-6
4.7.1 Installing and Using Lighthandle and Lighthandle Cover ..................................... 4-6
4.8 Metal Sterilizable Handle ............................................................................................ 4-7
4.9 Mobile Stand Positioning ............................................................................................ 4-8
5 CLEANING THE EQUIPMENT.......................................................... 5-1
5.1 Cleaning Equipment .................................................................................................... 5-1
5.2 General Cleaning/Disinfecting Procedure .................................................................... 5-2
5.3 Areas To Be Cleaned Before Each Use ....................................................................... 5-4
6 OPERATOR TROUBLESHOOTING................................................... 6-1
7 MAINTENANCE................................................................................ 7-1
7.1 Preventive Maintenance Record.................................................................................. 7-1
7.2 Inspect Lampholder Module ....................................................................................... 7-2
7.3 Inspect Mobile Stand .................................................................................................. 7-2
7.4 Lamp Replacement: STERIS LA 500 Lightheads ........................................................ 7-3
8 REPLACEMENT PARTS .................................................................. 8-1
9 WASTE DISPOSAL GUIDELINES .................................................... 9-1
iv
129382-602 Operator Manual Table of Contents
STERIS LA Mobile Stand with STERIS LA 500 Lighthead
Spring Arm Knuckle
Upright Tube
Adapter Head
Spring Arm
Lighthead Yoke
Base
1-1
Installation/Operator Manual Listing of Safety Precautions 129382-602
The following is a listing of the safety precautions which must be observed when uncrating, installing, and operating
this equipment. WARNINGS indicate the potential for danger to personnel, and CAUTIONS indicate the potential
for damage to equipment. These precautions are repeated (in whole or in part), where applicable, throughout the
instructions.
WARNING LACERATION/EYE INJURY HAZARD:
When removing bands, wear eye protection and always use a tool specifically designed to cut the
bands. The bands used to secure this carton can cause personal injury when cut and tension is
released.
WARNING LACERATION HAZARD:
When removing bands, wear gloves to protect your hands.
WARNING – EXPLOSION HAZARD:
Do not use lighting fixture in the presence of flammable anesthetics.
WARNING ELECTRIC SHOCK AND BURN HAZARD:
Disconnect all utilities to mobile stand before servicing. Do not service this equipment unless all
utilities have been properly disconnected. Always follow OSHA Lockout-Tagout and electrical safety-
related work practice standards. (See CFR 1910.147 and .331 through .335.)
Do not remove covers or perform service other than as described in this operator manual. Refer
servicing to qualified service personnel. (Maintenance Manual P764330-226.)
WARNING – PINCHING HAZARD:
Pinch points are created during extreme articulation of the suspension system. Do not place hands
on or near the suspension knuckle during lighthead articulations.
WARNING–POSSIBLE PATIENT INJURY HAZARD:
Failure to engage the lighthandle cover completely may result in cover falling from lighthead during the
procedure.
1
LISTING OF SAFETY PRECAUTIONS
1-2
129382-602 Listing of Safety Precautions Installation/Operator Manual
WARNING – BIOHAZARD:
Sterile disposables are intended for single use only.
Universal precautions must be observed when disposing of any single use disposable item.
WARNING – DISPOSAL HAZARD:
This product contains materials which may require disposal through appropriately licensed and
permitted hazardous waste management firms.
WARNING – PERSONAL INJURY HAZARD:
Do not attempt to replace the lamp unless lighthead is turned off and has cooled sufficiently.
Do not attempt to clean lighthead unless power is turned off and the lighthead has cooled
sufficiently.
Do not attempt to adjust suspension system. Refer servicing to qualified service personnel.
Avoid looking directly at high-intensity light, whether at the lamp or directly at the lighthead. Eye
injury may result.
Do not remove lighthead with light arm in lowered position. Refer to maintenance manual
P764330-226 for correct removal procedures.
WARNING–TRIPPING HAZARD:
Route the power cord to the receptacle in a position so that it will not be tripped over by personnel
in the area.
CAUTION: POSSIBLE EQUIPMENT DAMAGE
Use of any disinfectant solution OTHER than those listed below may cause discoloration or
deformation on the polycarbonate lens surface: T.B.Q.® Hard Surface Disinfectant Cleaner,
Coverage Plus® Concentrated Disinfectant Cleaner, Coverage® Spray Ready-to-Use Disinfectant
Cleaner, or Germicidal Cloth Impregnated Non-Woven Disposable Cloth. Cleaning solutions other
than those listed have NOT been tested for compatibility or effectiveness. Always follow
manufacturer instructions for concentrations and use of cleaning products.
Use only recommended cleaning/disinfecting and/or anti-static agents on this light. Some degree of
staining, pitting, and/or discoloration could occur if a phenolic-, iodophor-, or glutaraldehyde-
based disinfectant is used on the surfaces of this light. Also, use of alcohol or aerosol spray
cleaner/disinfectants containing a substantial amount of alcohol in the formula can damage the
polycarbonate lens.
1-3
Installation/Operator Manual Listing of Safety Precautions 129382-602
Prevent leakage of fluids into interior of lighthead.
Secure lighthead in lower position with safety chain before transporting.
Do not scratch optical coating on accessible portions of optic assembly when cleaning; always
wear rubber gloves and use only a clean, white, lint-free cloth when wiping surfaces.
Appropriate components of this lighting system have been tested and found in compliance with
IEC 60601-1-2 (1st Edition 1993-04), Medical Electrical Equipment – Part 1: General
Requirements for Safety; Electromagnetic Compatibility (EMC). There is, however, a potential for
electromagnetic or other interference between this equipment and other devices. Should you
experience interference, relocate this device or minimize the use of the affected equipment while
this device is in operation.
Do not touch the glass portion of the lamp with bare fingers. Skin oils can cause deterioration of
material leading to possible failure of the lamp.
Do not bump lightheads into walls or other equipment.
During all mounting steps, verify wires are not pinched between mechanical components.
1-4
129382-602 Listing of Safety Precautions Installation/Operator Manual
Healthcare
Capital Equipment
2-1
Installation/Operator Manual Installation Instructions 129382-602
INSTALLATION INSTRUCTIONS
1. Slide adapter collar down over spring arm knuckle tube.
2. Align slot in adapter collar to proper location. See Figure 2-1.
3. Secure adapter collar with four 8-32 x .375 flat head screws.
Loctite screws in place with loctite supplied.
2
2.1 Spring Arm
Assembly
Figure 2-1. Install Adapter Collar to Spring Arm
Knuckle covers shown in this view are
shipped loose from spring arm assembly.
Adapter
Collar
Screw 8-32 x .375
(Four Required)
Knuckle
Tube
Spring Arm
Assembly Slot
2-2
129382-602 Installation Instructions Installation/Operator Manual
NOTE: Parts of this step may require two people.
1. Raise spring arm and slide adapter collar up into adapter head
bearings.
2. Place thrust washers (2) and thrust bearing over adapter collar
inside adapter head. A thrust washer is to be located on top and
bottom of thrust bearing. See Figure 2-2.
3. Secure spring arm and bearings with retaining ring.
4. Install stop screw in side of adapter head. End of stop screw is
to protrude through slot in adapter collar.
Do not over tighten.
Verify spring arm horizontal motion stops in both directions
(approx. ±15° from center).
5. Install brake screw in side of adapter head opposite from stop
screw. Adjust brake to allow spring arm to move freely from side
to side but without drift.
2.2 Spring Arm
Installation
Figure 2-2. Install Spring Arm to Mobile Stand
Knuckle covers shown in this view are
shipped loose from spring arm assembly.
Adapter
Head
Brake
Screw
Thrust Washer
(2" / 50 mm)
Retaining Ring
(2" / 50 mm)
Thrust Bearing
(2" / 50 mm)
Stop
Screw
Upright
Tube
Spring Arm
Assembly
2-3
Installation/Operator Manual Installation Instructions 129382-602
1. Route mobile stand wire harness down through center of adapter
head into spring arm knuckle. See Figure 2-3.
2. Snap harness connector into harness connector plate.
3. Connect spring arm harness connector to mobile stand harness
connector.
4. Install spring arm knuckle cover.
5. Install plug button in top of adapter head. See Figure 2-4.
2.3 Wire Connections
Figure 2-4. Install Plug Button
Adapter
Head
Plug Button
(3" / 76 mm)
Figure 2-3. Wiring Connections
Mobile
Stand Wire
Harness Upright
Tube
Adapter
Head
Harness
Connector
Harness
Connector
Plate
Spring Arm
Knuckle
Spring Arm
Wire Harness
Mobile Stand
Wire Harness
2-4
129382-602 Installation Instructions Installation/Operator Manual
NOTE: Parts of this step may require two people.
1. Mate connectors from lighthead to spring arm yoke.
2. Align pin on spring arm yoke mounting flange to unthreaded hole
on lighthead mounting flange. See Figure 2-5.
3. Attach lighthead to the spring arm yoke with four .250-20 screws
supplied with lighthead.
2.4 Lighthead
Installation
Figure 2-5. Install Lighthead to Spring Arm
Align Key at Spring
Arm Connection
Point
Feed Connectors
and Wires
Completely through
Yoke Interface Plate
before Mechanically
Mating Yoke and
Lighthead
Alignment Keys
Yoke Interface Plate Lighthead Interface
Plate
Lighthead
Fasteners
WARNING - PERSONAL INJURY
HAZARD: Do not remove lighthead
with light arm in lowered position.
Refer to
Maintenance Manual
(P764330-226) for correct removal
procedures.
CAUTION: During all mounting steps,
verify wires are not pinched between
mechanical components of suspen-
sion, spring arms, or lightheads.
2-5
Installation/Operator Manual Installation Instructions 129382-602
4. Mechanically and electrically connect lighthead.
5. Pull wires out of the yoke (see Figure 2-6a) then pull slack out of
the yoke until two connectors are pulled into yoke at lighthead.
6. Wires leading into lighthead should be pulled snugly (but not too
tight) as shown in Figure 2-6b, with connectors drawn into yoke.
7. Fold wire back on itself from furthest point from yoke, then push
this end into yoke tube as shown in Figure 2-6c.
8. Push wires down into yoke tube allowing only about 1" (51 mm)
of wire to be pushed back out of lighthead to yoke transition.
(See Figures 2-6d and 2-6e.) This allows some slack for wiring
loop at the lighthead.
Verify wires are not bunched up in opening to lighthead. Also
make sure bushing, which rotates with lighthead, does not
abrade wires.
Figure 2-6a
Figure 2-6. Dress Wiring for Lighthead Electrical Connections
Figure 2-6b
Figure 2-6c
Figure 2-6d Figure 2-6e
CAUTION: During all mounting steps,
verify wires are not pinched between
mechanical components of suspen-
sion, spring arms, or lightheads.
Spring arm to
yoke transition
2-6
129382-602 Installation Instructions Installation/Operator Manual
Make adjustments to spring arm, as necessary, to accommodate
weight of lighthead by removing access cover located on spring
arm.
Make adjustments to brakes on yoke, as necessary.
Install covers on yoke/tube and yoke/lighthead connection. See
Figure 2-7.
2.5 Adjustments
Figure 2-7. Adjust Brake Friction and Install Pivot Cover
Brake Screws
Brake Screw
Access Cover for
Tension Adjustment Remove Access Cover Screw and Slide
Cover Back to Adjust Yoke Brake
3-1
Installation/Operator Manual Installation Verification 129382-602
WARNING – ELECTRIC
SHOCK HAZARD: Do not
remove covers or perform
service other than as de-
scribed in this operator
manual. Refer servicing
to qualified service per-
sonnel (Maintenance
Manual P764330-226)
An equipment drawing showing all of the space and utility requirements was
sent to the purchaser after the order for this surgical light was received. The
clearance space shown on the drawing is necessary for proper installation,
operation, and maintenance of this fixture.
Uncrating Instructions were furnished with the Mobile Stand.
If these documents are missing or misplaced,
contact STERIS, giving the serial
and model numbers of the equipment. A replacement copy will be sent to you
promptly.
Before operating the STERIS® LA 500 Mobile Stand, complete the following
pre-operation checklist. It is essential to the safe operation and continuing
maintenance of this equipment to verify the installation is complete and
correct. (Refer to Figures 3-1 and 3-3 to locate components.)
INSTALLATION VERIFICATION 3
3.1 Pre-Operation
Checklist
3-2
129382-602 Installation Verification Installation/Operator Manual
Check Mobile Stand Suspension Movement
Check all suspension joints for compromised integrity, such as loose fasten-
ers or components. (See Figure 3-1.)
Verify suspension system moves through all articulations smoothly without
binding. Lightheads and arms should move smoothly and easily. When
positioned, lighthead support arms should not drift. If binding or drifting is
present in suspension movements, call STERIS to make adjustments.
Figure 3-1. Check Mobile Stand Suspension
Check these and all similar areas
for ease of movement, as well as
suspension integrity
55°
30°
310°
360°
3-3
Installation/Operator Manual Installation Verification 129382-602
Check Mobile Stand Casters
Verify all four mobile stand casters roll and swivel freely. Verify the locking
mechanisms lock and unlock correctly (see Figure 3-2).
Figure 3-2. Check Mobile Stand Caster Locks
Check Lighthead Operation
Verify electrical power to mobile stand is on; and mobile stand is connected
to correct supply outlet.
Check Lamp Failure LED:
If LED on lighthead covers is blinking, one or
both of the fixture’s lamps may have to be replaced. (Refer to
LAMP
REPLACEMENT, SECTION 7
.)
Check Intensity Controls at Surgeon's Control Buttons: Verify inten-
sity level can be increased and decreased at each lighthead using
surgeon's control buttons (see Figure 3-3).
Figure 3-3. Use Surgeon's Control Buttons to Check
Lighthead Intensity Operation
Surgeon's
Control
Buttons
Standard
Lighthandle
3-4
129382-602 Installation Verification Installation/Operator Manual
Important: Values are typical for the small pattern size at highest intensity
setting (unless otherwise noted) at 39 3/8" (1m) from the lighthead. Defini-
tions and measurements are in accordance with IEC 60601-2-41.
Central
Illuminance 5,000 – 12,000 fc
(range for intensity settings 1-7)
Pattern Size
D10 5
3/4 –11 1/4" (145 290 mm)
D50 3–6
1/2" (75– 165 mm)
Depth of
Illumination 43" (1092 mm)
Peak total
Irradiance < 800 W/m2
Color
Temperature 4400 K
Color Rendering
Index (CRI) > 90
Shadow Control
Single Mask: 31%
Double Mask: 43%
Cavity: 100%
Single mask w/ cavity: 32%
Double mask w/ cavity: 44%
Average
Lamp Life 1,200 hrs at mid-range intensity
3.2 STERIS LA 500
Lighthead
Optical
Performance
4-1
Installation/Operator Manual Operating Instructions 129382-602
Refer to Figure 4-1.
1. Place STERIS® LA 500 Mobile Stand at desired location.
2. Connect female end of 20' (6 m) long power cord to connector located on
lower rear of the mobile stand base.
3. Route power cord to wall receptacle so that it will not be tripped over, then
plug it into an appropriate receptacle.
4.1 Install and
Route Power Cord
WARNING – TRIPPING
HAZARD: Route the
power cord to the
receptacle in a position
so that it will not be
tripped over by personnel
in the area.
Figure 4-1. Install and Route Power Cord
OPERATING INSTRUCTIONS 44
44
4
Power Switch
ON(-)/OFF(0)
IEC Connector
Power
Cord
To Wall
Receptacle
4-2
129382-602 Operating Instructions Installation/Operator Manual
4.2 Transporting
the Mobile Stand
Lower lighthead and secure in place with safety chain before transporting
(rolling) mobile stand.
CAUTION: Secure light-
head in lower position
with safety chain before
transporting.
Figure 4-2. Use Safety Chain During Transport
Safety
Chain
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Steris Harmony La Surgical Lighting And Visualization System Operating instructions

Type
Operating instructions

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