ESAB EMI Filter Modification Troubleshooting instruction

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DATE: 01/02/2007 BULLETIN NO: P_07_001
TITLE/ PRODUCT NAME: EMI Filter Modification
RATING:
_ _ DIRECTIVE _X_ ALERT
(Action is Required) (Potential Problem)
_X_ INFORMATION _X _ PRODUCT IMPROVEMENT
(Action is Optional) (Enhanced Product)
_X
_ General Distribution _ _ Business Confidential
(Unrestricted) (Restricted Distribution)
PRODUCT SERIES/ MODEL:
Precision Plasma 100 (EPP100)—All “CE” Models
ESP200----------------------------------- All “CE” Models
Precision Plasma 200 (EPP200)—All Models
SERIAL NO:
Precision Plasma 100 (EPP100)— Before-- PDJ637158
ESP200----------------------------------- Before-- PPJ637163
Precision Plasma 200 (EPP200)— Before-- PFJ636010
SUMMARY: EMI filter PC board p.n. 0455803881 has been replaced by p.n. 0558006727. The
0455803881 was designed to function when 3 phase power is applied to the above units. In the
event of a phase loss, single phase power is supplied and the increased current in the filter coils will
cause a failure of the EMI Filter to occur.
OPERATIONAL IMPACT: EMI failure will result in an electrical short between phases of the
input power leads, causing smoke and fire damage to the power module.
ACTION:
1-Inspect the EMI filters connected to the input section of each module, if signs of heat damage
is present or a failure has occurred, replace the filter with p.n. 0558006727.
2-Inspect the K1 contactor. If damaged or if replacing the EMI filter, the contactor should be
replaced with a 150 amp rated part, pn 952251.
3-Verify 3 phase power is supplied to the power module.(No open input fuses or broken wires)
CONTACT:
ESAB Welding & Cutting Products
Product & Service Information Group
843-664-4416 Phone
843-664-5539 FAX
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