Euro Matic DOL 95 Broiler
Technical Manual
Technical Manual 3
Euro Matic DOL 95 Broiler
Programversion:
The product described in this manual is computer-based, and most functions are implemented by
means of software. This manual corresponds to:
SOFTWARE VERSION 4.6
It was released in April 2005.
Product and document revision:
SKOV A/S reserves the right to change this document and the product described therein without
notice. SKOV A/S cannot guarantee that you will be informed about possible revisions of the product
or the manual. In case of doubt, please contact SKOV A/S.
The date of the latest revision of this manual is indicated on the back page.
NOTE
• All rights reserved. Reproduction of any part of this manual in any form whatsoever
without SKOV A/S’ express written permission is forbidden.
• All efforts have been made to assure the accuracy of the contents of this manual.
However, should any error be detected, SKOV A/S would greatly appreciate being
informed.
• In spite of the above, SKOV A/S cannot assume responsibility for any error in this
manual or any consequences thereof.
Copyright © 2004 by SKOV A/S
IMPORTANT
• Read this manual thoroughly before installing and using DOL 95.
• SKOV A/S recommends the installation of an alarm system in connection with
DOL 95. In connection with control and inspection of the feeding system,
interruptions, malfunctioning or faulty settings may result in economic loss. It is
very important to test the alarm system and the connected alarm-related equipment
at least once a week, preferably more frequently.
4 Technical Manual
Euro Matic DOL 95 Broiler
Technical Manual 5
Euro Matic DOL 95 Broiler
1 INTRODUCTION 7
2 INSTALLATION 8
2.1 Mechanical installation............................................................................ 8
2.1.1 Mounting the unit on the wall.......................................................................................... 8
2.2 Electrical installation ............................................................................... 9
2.2.1 Adjustment to mains voltage ........................................................................................... 9
2.2.2 Wiring diagram and connection diagrams................................................................... 10
2.2.2.1 Wiring diagram 1.............................................................................................................. 11
2.2.2.2 Wiring diagram 2.............................................................................................................. 12
2.2.2.3 Connection diagram 1....................................................................................................... 13
2.2.2.4 Connection diagram 2....................................................................................................... 13
2.2.2.5 Connection diagram 3....................................................................................................... 13
2.2.2.6 Connection diagram 4....................................................................................................... 14
2.2.2.7 Connection diagram 5....................................................................................................... 15
2.2.2.8 Connection diagram 6....................................................................................................... 16
2.2.2.9 Connection diagram 7....................................................................................................... 16
2.2.2.10 Connection diagram 8....................................................................................................... 16
2.2.2.11 Connection diagram 9....................................................................................................... 17
2.2.2.12 Connection diagram 10..................................................................................................... 17
2.2.2.13 Connection diagram 11..................................................................................................... 17
2.2.2.14 Connection diagram 12..................................................................................................... 18
2.2.2.15 Connection diagram 13..................................................................................................... 19
2.2.2.16 Connection diagram 14..................................................................................................... 19
2.2.2.17 Terminal connections........................................................................................................ 20
2.3 Basic setting........................................................................................... 22
2.3.1 Setting of language, house name, date and time .......................................................... 22
2.3.2 Setting of types of birds.................................................................................................. 22
2.3.3 Setting of feed system and feed weigher ....................................................................... 23
2.3.4 Setting of light control.................................................................................................... 25
2.3.5 Setting of water control .................................................................................................. 26
2.3.6 Setting of poultry weighers ............................................................................................ 27
2.3.7 Setting of environmental sensors................................................................................... 27
2.3.8 Setting of printer............................................................................................................. 27
2.3.9 Setting of Info Matic®..................................................................................................... 28
2.3.10 Settting of password ....................................................................................................... 29
6 Technical Manual
Euro Matic DOL 95 Broiler
2.3.11 Copy set-up (only in DOL 95-2): ................................................................................... 29
2.4 Spare parts and extra equipment ......................................................... 30
2.5 Technical data ........................................................................................ 35
3 SERVICE 36
3.1 Automatic/manual control..................................................................... 38
3.2 Checking inputs and outputs................................................................ 39
3.3 Current setting ....................................................................................... 40
3.4 Calibration of DOL 99B feed weigher ................................................... 40
3.4.1 Calibration without weights........................................................................................... 40
3.4.2 Calibration with weights ................................................................................................ 41
3.5 Test of DA 74 motor on DOL 99B distribution shutter (DOL 95-2 only)
................................................................................................................. 42
3.6 Event log................................................................................................. 42
3.7 Contrast in display................................................................................. 42
4 PRINTED REPORTS 43
4.1 24-hour curve report .............................................................................. 43
4.1.1 Alarm codes for 24-hour curve report.......................................................................... 44
4.2 24-hour report......................................................................................... 45
4.3 Period report........................................................................................... 46
4.4 Feed program ......................................................................................... 47
4.5 Light program......................................................................................... 48
4.6 Water program........................................................................................ 49
4.7 Silo status............................................................................................... 50
4.8 Batch end report .................................................................................... 50
Technical Manual 7
Euro Matic DOL 95 Broiler
1 INTRODUCTION
This manual describes operation, setting and installation of the Euro Matic DOL 95-1 and DOL 95-2
production computers.
DOL 95 was especially designed for production control in houses with broilers, where DOL 95 can
control feed supply, lighting and water and record the feed and water consumption as well as the
number and weight of the birds. DOL 95 can give an alarm in case of error conditions and be
connected to a printer and a PC.
DOL 95-2 allows independent control of two houses, provided that a shared DOL 99B feed weigher is
used.
DOL 95 is a basic unit which allows the installation of accessories as required. The accessories
include a printer and data network module which allow printouts and PC connection respectively.
The manual also includes a description of weight on day (W.O.D.) (not a standard function).
SKOV A/S congratulate you on your new
DOL 95 production computer
8 Technical Manual
Euro Matic DOL 95 Broiler
2 INSTALLATION
This section describes mechanical and electrical installation as well as basic setting of DOL 95.
2.1 Mechanical installation
DOL 95 is delivered in a strong cardboard box, which also contains this manual, suspension
screws/plugs, possibly accessory modules and sensors and a folded user’s instruction. This instruction
can be mounted on the opening lid of DOL 95, so that it is always accessible.
Mechanical installation consists of fixing DOL 95 to the wall and mounting the accessory modules, if
any.
2.1.1 Mounting the unit on the wall
1) Open the lid that forms the lower part of
the front plate. Lift the lid lightly and tip
it forwards.
2) Remove the protective plate behind the
lid. The plate is fixed by means of 4
screws.
3) Hold DOL 95 up against the wall with
the display at eye height. Mark off the
two suspension holes through the holes
in DOL 95. 8 mm drill. Rubber disks
serve as seals under the screw heads.
Reserve sufficient space around DOL 95
for electric cables.
4) The operation panel can be loosened by
means of the 2 screws.
5) Accessory modules, if any, are mounted
on the relay panel. The modules are fixed
by means of plastics spacers and screws
and connected to the relay panel by
means of a wire set. See enclosed
instructions.
6) Slide the folded user’s instruction into
the lid.
7) Put in the laminated instruction behind
the user instruction. (Applies only DOL
95 with W.O.D. function).
Figure 1: Mounting on the wall
Technical Manual 9
Euro Matic DOL 95 Broiler
2.2 Electrical installation
2.2.1 Adjustment to mains voltage
When DOL 95 is delivered it is set to 230V mains voltage. If the mains voltage of the country (or
area) is different, DOL 95 must be adjusted. This is done by means of the switch on the connection
circuit board - see Figure 2 below. DOL 95 can be set to 115/230V. If a DOL 99B feed weigher is
used, DOL 95 must be supplied with 230V.
1
5
8
6
7
2
3
4
230
1) Mains voltage switch,
115/230Vac.
2) Terminal block, low
voltage, house 1
3) Terminal block, low
voltage, house 2
4) Terminal block, low
voltage, joint
5) Terminal block, high
voltage, joint
6) Terminal block, high
voltage, house 1
7) Terminal block, high
voltage, house 2
8) Earth terminal and loop
terminals
Figure 2: Adjustment to mains voltage
10 Technical Manual
Euro Matic DOL 95 Broiler
2.2.2 Wiring diagram and connection diagrams
At the bottom of the wiring box there is room for a total of 26 PG13/16 unions. All cables must be led
through these unions and connected to the terminal blocks. The PG nuts are automatically retained.
Three unions in the left side should be reserved for connection of PC and printer module.
Generally, the wiring diagrams are only shown for house 1. House 2 is connected in the same way.
Diagram Subject Page
Figure 3 Wiring diagram 1 (silo augers, cross auger, feeding system, light, water, feed
weigher) 11
Figure 4 Wiring diagram 2 (dimmer, sensor at cross auger, water meter, light sensor, alarm,
poultry weigher, environmental sensor) 12
Figure 5 - Connection diagram: DOL 95, mains voltage 13
Figure 6 - Connection diagram: DOL 95, silo augers 13
Figure 7 - Connection diagram: DOL 95, switch and auxiliary contactor 13
Figure 8 - Connection diagram: DOL 95-1, DOL 99B feed weigher, feed demand sensor 14
Figure 9 - Connection diagram: DOL 95-2, DOL 99B feed weigher, feed demand sensor 15
Figure 10 - Connection diagram: Motor on distribution shutter 15
Figure 11 - Connection diagram: Alarm 16
Figure 12 - Connection diagram: Environmental sensors 16
Figure 13 - Connection diagram: Poultry weigher 16
Figure 14 - Connection diagram: Dimmer, light sensor 17
Figure 15 - Connection diagram: Sensor in cross auger container 17
Figure 16 - Connection diagram: Water meter 17
Figure 17 - Connection diagram: Relays for light, water, feeding system, cross auger 18
Figure 18 - Pan feeding: Connection of sensor in the last pan 19
Figure 19 - Connection of tip weigher 19
Table 1 Terminal connections 21
Technical Manual 11
Euro Matic DOL 95 Broiler
2.2.2.1 Wiring diagram 1
Control Wiring box for electrical
equipment System House
DOL 95
Silo feed 1
Silo feed 2
Silo feed 3
Silo feed 4
Cross auger
Feeding
system
(pan or chain)
Light, relay-
controlled
Water control
DOL 99B feed
weigher
DOL 99B
distribution
shutter
1 x 10A
1
2
3
2+
5+
5+
5
7
5+
0
A
UT MAN
0
A
UT MAN
0
A
UT MAN
0
A
UT MAN
0
A
UT MAN
0
A
UT MAN
A
0M
A
0M
0
A
UT MAN
4
0
A
UT MAN
Joint
Joint
Joint
Joint
1 and 2
1 and 2
1 and 2
1 and 2
Joint
Joint and only
at 2 houses
Figure 3: Wiring diagram: Silo augers, cross auger, feeding system, light, water, feed weigher
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
12 Technical Manual
Euro Matic DOL 95 Broiler
2.2.2.2 Wiring diagram 2
Control Connection boxes System House
DOL 95
Dimmer
Sensor in
cross auger
container
Water meter
Light sensor
Poultry
weighers
Environmen-
tal sensors
Alarm
1 x 10A
3 x 16A
4
4
2
2
4
5
2
ALARM
A
0M
DOL 41R
1 and 2
1 and 2
1 and 2
1 and 2
1 and 2
1 and 2
1 and 2
1 and 2
1 and 2
Figure 4: Wiring diagram: Dimmer, cross auger sensor, water meter, light sensor, alarm, poultry
weigher, environment sensor
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
Technical Manual 13
Euro Matic DOL 95 Broiler
2.2.2.3 Connection diagram 1
DOL 95
Mains voltage
Figure 5: Connection diagram: DOL 95, mains voltage
2.2.2.4 Connection diagram 2
DOL 95 System
Silo 3
Silo 2
Silo 1
Silo 4
Silo 4
Silo 3
Silo 2
Silo 1
Figure 6: Connection diagram: DOL 95, silo augers
2.2.2.5 Connection diagram 3
DOL 95
Switch and
contactor
M
L
MAN.
AUT.
0
N
1
2
Figure 7: Connection diagram: DOL 95, switch and auxiliary contactor
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
DOL 95
14 Technical Manual
Euro Matic DOL 95 Broiler
2.2.2.6 Connection diagram 4
DOL 95-1 System
DOL 99B
drum motor
DOL 99B
inductive
sensor
Feed demand
sensor
DOL 99B ref.
+ weigher
+24V mains
supply
Feed demand
sensor in DOL
99B
DOL 99B
Figure 8: Connection diagram: DOL 95-1, DOL 99B feed weigher, feed demand sensor
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
Technical Manual 15
Euro Matic DOL 95 Broiler
2.2.2.7 Connection diagram 5
DOL 95-2 System
Motor on
distribution
shutter
DOL 99B
drum motor
DOL 99B
inductive
sensor
Feed demand 2
Feed demand 1
DOL 99B ref.
+ weigher
Pot.meter
distrib. shutter
+24V mains
voltage
Feed demand
sensor 2
Feed demand
sensor 1
Motor on
distribution
shutter
DOL 99B
Figure 9: Connection diagram: DOL 95-2, DOL 99B feed weigher, feed demand sensor
Normal distribution shutter Reversed distribution shutter
ELECTRONIC FEED WEIGHER
1
M
6
2
7
3
8
1717
4343
2121
1919
2020
21
ELECTRONIC FEED WEIGHER
1
M
6
2
7
3
8
1717
4444
2121
19
19
2020
21
*
Figure 10: Connection diagram: Motor on distribution shutter
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
DOL 95
DOL 95
DA
74V
DA
74V
16 Technical Manual
Euro Matic DOL 95 Broiler
2.2.2.8 Connection diagram 6
Please note for DOL 95 2: The following diagrams are common for house 1 and house 2.
DOL 95 System
Alarm relay
Alarm maks.
24V 2A
Relay opens
at alarm
Figure 11: Connection diagram: Alarm
2.2.2.9 Connection diagram 7
DOL 95 System
Env. sensor 2
Env. sensor 1
DOL
14
DOL
15
3
13
12
11
10 3
2
2
1
1
%RH
°C
V
V
Env. sensor 2
Env. sensor 1
Figure 12: Connection diagram: Environmental sensors
2.2.2.10 Connection diagram 8
DOL 95 System
Poultry
weigher
DOL 98B
Weigher 2
Weigher 1
(2)
(1)
K1
K1
K2
K2
K3
K3
K4
K4
17
9
8
7
Poultry
weigher 2
Poultry
weigher 1
Figure 13: Connection diagram: Poultry weigher
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
Technical Manual 17
Euro Matic DOL 95 Broiler
2.2.2.11 Connection diagram 9
DOL 95 System
Dimmer
Light sensor
5
4
+
+
-
-
0-10 V
max. 1mA
0-10 V
6
6
Dimmer
Light sensor
Figure 14: Connection diagram: Dimmer, light sensor
2.2.2.12 Connection diagram 10
DOL 95 System
Sensor in
cross auger
container
Sensor in
cross auger
container
Figure 15: Connection diagram: Sensor in cross auger container
2.2.2.13 Connection diagram 11
DOL 95 System
Water meter
DOL 90
Water meter
Figure 16: Connection diagram: Water meter
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
18 Technical Manual
Euro Matic DOL 95 Broiler
2.2.2.14 Connection diagram 12
DOL 95 System
House 2
Water
Light
Feeding
system
Cross auger
House 1
Water
Light
Feeding
system
Cross auger
12
House 2
Water
Light
Feeding
system
Cross auger
House 1
Water
Light
Feeding
system
Cross auger
Figure 17: Connection diagram: Relays for light, water, feeding system, cross auger
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
Technical Manual 19
Euro Matic DOL 95 Broiler
2.2.2.15 Connection diagram 13
Pan feeding system: Connection of sensor in last pan:
DOL 43R
sensor in the
last pan
N
N
M
°C
3~,N,PE
L
Wiring box
House
Motor relay,
thermal switch
Figure 18: Pan feeding: Connection of sensor in the last pan
2.2.2.16 Connection diagram 14
Connection of tip weigher (pulse generator):
DOL 95
kg
Tip weigher
pulse
generator
Figure 19: Connection of tip weigher
NB Armoured installation cables (reinforced against rodent attack) must be used for all installations,
minimum 1 mm².
DOL 95
DOL 43R
20 Technical Manual
Euro Matic DOL 95 Broiler
2.2.2.17 Terminal connections
DOL 95
Terminal Type House Function Activation Note
1
(2=earth)
contact input 1 + 2 water meter not activated:
activated:
open, high, +15V
short-circuited, low
shortest pulse length: 0.5 sec.
(i.e. approx. 1500 litres/hour
with DOL 90)
3
(2=earth)
contact input 1 + 2 sensor in cross auger
container in the house
feed demand:
no feed demand:
short-circuited, low
open, high, +15V
DOL 41R: wires 1 and 3
(dism. DOL 41R does not
result in feed demand)
4
(6=earth)
analog input (0-10V) 1 + 2 input for light sensor can be adjusted RIN ≅ 2.2MΩ
5
(6=earth)
analog input (0-10V) 1 + 2 control of light dimmer can be adjusted RIN ≅ 1MΩ
7
(9=earth)
analog input (0-10V) 1 + 2 input for poultry
weigher 1
can be adjusted RIN ≅ 2.2MΩ
8
(9=earth)
analog input (0-10V) 1 + 2 input for poultry
weigher 2
can be adjusted RIN ≅ 2.2MΩ
10
(13=earth)
+18 V DC supply 1 + 2 supply to environment
sensors
max. current: 50 mA
(corresponds to 2 DOL 14
units and 2 DOL 15 units)
11
(13=earth)
analog input (0-10V) 1 + 2 input for environment
sensor 1
can be adjusted RIN ≅ 2.2MΩ
12
(13=earth)
analog input (0-10V) 1 + 2 input for environment
sensor 2
can be adjusted RIN ≅ 2.2MΩ
14, 15, 16 relay: NO: 14,16
(NC: 14,15)
1 + 2 alarm relay alarm:
no alarm:
relay not operated
relay operated
power failure in DOL 95: alarm
17
(18=earth)
+24 V DC supply common supply to: DOL 99B
DA 74V
4 x DOL 98B
DOL 99B load cells: 100 mA
DA 74V winch motor: 100 mA
DOL 98B poultry
weigher (4 weighers): 200 mA
max. total current: 400 mA
19
(21=earth)
+10 V DC supply common supply to pot. in DA
74V motor for
distribution shutter
potentiometer: 1kΩ - 100kΩ
20
(21=earth)
analog input (0-10V) common distribution shutter
position (potentiometer
in DA 74V)
house 1:
house 2:
0 V
10 V
RIN ≅ 2.2MΩ
22
(24=earth)
analog input (0-10V) common weight signal from
DOL 99B
0 kg:
20 kg:
30 kg:
approx. 1.0 V
approx. 6.8 V
approx. 9.7 V
RIN ≅ 2.2MΩ
23
(24=earth)
analog input (0-10V) common reference signal from
DOL 99B
approx. 9.6 V RIN ≅ 2.2MΩ
25
(26=earth)
contact input 1 feed demand sensor in
DOL 99B house 1
feed demand:
no feed demand:
short-circuited, low
open, high, +15V
DOL 41R: wires 1 and 3
(dismounted DOL 41R does
not result in feed demand)
27
(26=earth)
contact input 2 feed demand sensor in
DOL 99B house 2
feed demand:
no feed demand:
short-circuited, low
open, high, +15V
DOL 41R: wires 1 and 3
(dismounted DOL 41R does
not result in feed demand)
28,29
(30=earth)
contact input
28: +15V
common inductive sensor in
DOL 99B
sensor activated:
sensor not
activated:
high, > 5V
low, < 3V
Note: Terminals 28 and 29
must be short-circuited
31,32,33 relay: NO: 31,33
(NC: 32,33)
common drum motor in DOL
99B
relay operated:
relay not
operated:
the drum is turning
the drum is
standing still
34,35,36 relay: NO: 34,36
NC: 35,36
common feed inlet, silo 4 relay operated: auger 4 running
37,38 relay: NO: 37,38 common feed inlet, silo 1 relay operated: auger 1 running
39,40 relay: NO: 39,40 common feed inlet, silo 2 relay operated: auger 2 running
41,42 relay: NO: 41,42 common feed inlet, silo 3 relay operated: auger 3 running
43,44,45 relay: NO: 43,45
(NC: 44,45)
common control of DA 74V
winch motor
relay operated:
relay not
operated:
house 2
house 1
47,48 mains supply
common
common
49,50 relay: NO: 49,50 1 cross auger, house 1 relay operated:
relay not
operated:
cross auger 1
running
cross auger 1 not
running
motor must be connected via
auxiliary contactor
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