KitchenCare ADA Retrofit for Discrete Valves 020004003 Installation guide

Brand: KitchenCare

Model: ADA Retrofit for Discrete Valves 020004003

Type: Installation guide

Instructions

Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com 1 of 3

020004003

10/12

Subject: ADA Retrofit for Discrete Valves

These steps are for installation of ADA Retrofit Kits

020004038, 020004039, 020004040, or 020004041 on

Servend Ice/Beverage Dispensers with push button valves.

TOOLS REQUIRED

• Phillips Head Screwdriver

• Needle Nose Pliers

INSTALLATION OF ADA KEY PADS

Pre-installation

1. Turn off water & CO

2. Bleed valves to relieve water and CO

2 pressure.

3. Remove power from the unit and turn off key switch.

Disassembly

4. Loosen the two knurled fasteners located in the top of the

merchandiser that hold the merchandiser in place. Remove the

merchandiser by lifting up and tilting forward.

5. Remove the splash panel from the unit by removing the two (2)

phillips head screws holding it in place.

6. Remove all valves and back blocks from the valve mount cap,

noting all flavor locations. (See Figure 1)

Valve Wire Harness Routing

7. Locate the valve to ADA harness and neatly separate the wires

into numeric order and divide them according to the number of

valves on the unit. (See Figure 11 on page 3 for valve order)

NOTE: Be careful not to confuse the 6 and the 9 wires, all labels will

face the same direction.

8. Route the harness wires from the top of the valve mount cap to

their corresponding valve locations on each side of the ice chute

and if needed, use needle nose pliers to pull them through the

openings in the valve mount cap. (See Figure 1)

9. Mount the harness to an open area on the outer wall of the bin,

usually to the left of the ice chute above the valve mount cap,

using the adhesive clip included. (See Figure 2)

10. Reinstall the back blocks and valves.

Valve Wire Connections

• Flomatic valves - Using a phillips head screw driver,

remove the switch housings on the top of the valve and

replace with the housings included in the kit. Then plug in

the power connector and attach the black ADA harness

wire to the red switch housing wire. (See Figure 4)

• UFB1/SFV1/LEV/WFF valves - Remove the white wire and

connect to the blue harness jumper connector, then

connect the harness to the valve. (See Figure 5)

FIGURE 1 - Back Block Removed

Valve Mount Wire

Opening

ADA Valve

Harness Wire

Valve Mount Cap

FIGURE 2 - Adhesive Wire Clip

FIGURE 4 - Flomatic Connection

ADA Valve

Harness Clip

ADA Valve

Harness Connection

New Switch

Housing

Power Connector

FIGURE 5 - UFB1/SFV1/LEV/WFF Connection

FIGURE 6 - Key Switch Connection

ADA Valve

Harness Connection

ADA Valve

Harness Connection

ADA Harness

Connection

Key Switch

ADA Box

Ribbon Cable

ADA Retrofit for Discrete Valves 020004003 10/12

Manitowoc Foodservice Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com 2 of 3

Key Switch Wire Connections

• If dispenser is equipped with a valve key switch, route the

key switch jumper harness to the key switch location.

Remove the connection that has a ground (green/yellow

wire), connect to the jumper harness, then connect the

harness to the terminal. (See Figure 6)

ADA Key Pad Wiring

11. Route the ADA ribbon cable under the drain pan. (See Figure 7)

12. Continue routing the ADA cable behind the valve mount cap on the

left hand side of the unit. (See Figure 8)

13. Connect the ADA ribbon cable to the valve wire harness that was

clipped to the foam front in Step 9. (See Figure 2)

14. Neatly tuck in and take up any slack remaining in the ADA ribbon

cable so it will not be in the way of any moving parts or panels

when they are placed back on the unit.

Drain Pan & ADA Touch Pad Box

15. Attach the drain pan to the unit. (See Figure 9)

16. Center the ADA Key Pad Box with the unit in front of the drain pan

and secure into place. (See Figure 4)

17. Apply corresponding drink labels to the ADA key pads.

NOTE: Drinks correspond from left to right on the left side of the unit,

and right to left on the right side of the unit. If buttons are not used

they will be blanked out. The Cubed/Crushed buttons are only

utilized on units configured with the Selectable Ice feature.

(See Figure 11 on page 3)

18. Apply power to the valves and test the ADA Key Pad to make

sure the correct valve fires when pressed.

Finish Installation

19. Put all valve covers back into place making sure the flavor lineup

is correct as noted in Step 6.

20. Put the splash panel and merchandiser back onto the unit and

reinstall the screws that hold them in place. (See Figure 10)

21. Restore water and CO

2 to the unit.

Important

If mounting the ADA Box directly in front of the drain pan on

the counter top leave a minimum of 1 inch space between the

bottom edge of the drain pan and the ADA Box to allow space

for drain pan removal.

Connected

ADA Cables

Drain Pan

FIGURE 9 - Place Drain Pan & ADA Box

ADA Box

FIGURE 10 - Completed Installation

FIGURE 8 - Route Behind Valve Mount Cap

ADA Harness

ADA Box

Ribbon Cable

ADA Box

Ribbon Connector

FIGURE 7 - Route Under Drain Pan

Drain Pan

ADA Ribbon Cable

ADA Box

ADA Retrofit for Discrete Valves 020004003 10/12

Manitowoc Foodservice Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com 3 of 3

12345 678910

123 456

Cubed Crushed

6 Valve Dispensers

12345678 910

1234 5678

Cubed Crushed

8 Valve Dispensers

12345 678910

10 Valve Dispensers

34 5 678910

Cubed Crushed

FIGURE 11 - Key Pad Matrix

KitchenCare ADA Retrofit for Discrete Valves 020004003 Installation guide

KitchenCare ADA Retrofit for Discrete Valves 020004003 Installation guide

KitchenCare ADA Retrofit for Discrete Valves 020004003 Installation guide

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