KitchenCare ADA Retrofit for Variety Valves 020004037 Installation guide

Brand
KitchenCare
Model
ADA Retrofit for Variety Valves 020004037
Type
Installation guide
Instructions
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com 1 of 3
020004037
10/12
Subject: ADA Retrofit for Variety Valves
These steps are for installation of ADA Retrofit Kit
020004036 on Servend Ice/Beverage Dispensers with
Variety Valves.
TOOLS REQUIRED
• Phillips Head Screwdriver
• Needle Nose Pliers
INSTALLATION OF ADA KEY PADS
Pre-installation
1. Turn off water & CO
2.
2. Bleed valves to relieve water and CO
2 pressure.
3. Remove power from the unit and turn off key switch.
Disassembly
4. Loosen the two knurled fasteners located in the top of the
merchandiser that hold the merchandiser in place. Remove the
merchandiser by lifting up and tilting forward.
5. Remove the splash panel from the unit by removing the two (2)
phillips head screws holding it in place.
6. Locate the variety valve(s) on the unit, remove the valve(s) and
back block(s) from the valve mount cap. (See Figure 1 & 11)
Valve Wire Harness Routing
7. Locate the valve to ADA jumper harness and route the small
connector through the front of the valve mount cap opening to the
top of the valve mount cap, use needle nose pliers if needed.
(See Figure 1)
8. Mount the small end of the harness to an open area on the outer
wall of the bin, usually to the left of the ice chute above the valve
mount cap, using the adhesive clip included. (See Figure 2)
9. Reinstall the back blocks and valves.
Valve Wire Connections
10. Connect one end of the ADA harness at the Variety Valve and
connect it to the ribbon cable attached to the front key pad valve
cover. (See Figure 3)
11. Connect the other end of the ADA harness at the Variety Valve to
the connector in side the Variety Valve.
NOTE: The ADA harness acts as a jumper between the normal key
pad connectors and the ADA key pad.
12. Reassemble the Variety Valve cover using the new notched cover
included in the kit. (See Figure 4)
FIGURE 1 - Back Block Removed Harness Routing
Valve Mount Wire
Opening
ADA Harness
Wire Small
Connector
Valve Mount Cap
FIGURE 2 - Adhesive Wire Clip
FIGURE 3 - Variety Valve Connections
ADA Valve
Harness Clip
ADA Valve
Harness Connection
to Cover Key Pad
ADA Valve Harness
Connection to Valve
Wiring
Variety Valve
ADA Connector
ADA Variety Valve
Jumper Connector
FIGURE 4 - Variety Valve Covers
New Cover
with Notch
Old Cover
No Notch
ADA Retrofit for Variety Valves 020004037 10/12
Manitowoc Foodservice Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com 2 of 3
ADA Key Pad Wiring
13. Route the ADA ribbon cable under the drain pan. (See Figure 5)
14. Continue routing the ADA cable behind the valve mount cap on the
left hand side of the unit. (See Figure 6)
15. Connect the ADA ribbon cable to the valve wire harness that was
clipped to the foam front in Step 8. (See Figure 2)
16. Neatly tuck in and take up any slack remaining in the ADA ribbon
cable so it will not be in the way of any moving parts or panels
when they are placed back on the unit.
Drain Pan & ADA Touch Pad Box
17. Attach the drain pan to the unit. (See Figure 7)
18. Center the ADA Key Pad Box with the unit in front of the drain pan
and secure into place. (See Figure 7)
19. Apply corresponding drink labels to the ADA key pads.
(See Figure 9)
NOTE: When there are Variety Valves on a dispenser the order on
the main ADA box is altered and the Cubed/Crushed buttons are
only utilized on units configured with the Selectable Ice feature. (See
Figure 9 on page 3)
20. Apply power to the valves and test the ADA Key Pad to make
sure the correct valve/flavor fires when pressed.
Finish Installation
21. Put the splash panel and merchandiser back onto the unit and
reinstall the screws that hold them in place. (See Figure 8)
22. Restore water and CO
2 to the unit.
Important
If mounting the ADA Box directly in front of the drain pan on
the counter top leave a minimum of 1 inch space between the
bottom edge of the drain pan and the ADA Box to allow space
for drain pan removal.
Connected
ADA Cables
Drain Pan
FIGURE 7 - Place Drain Pan & ADA Box
ADA Box
FIGURE 8 - Completed Installation
FIGURE 6 - Route Behind Valve Mount Cap
ADA Harness
ADA Box
Ribbon Cable
ADA Box
Ribbon Connector
FIGURE 5 - Route Under Drain Pan
Drain Pan
ADA Ribbon Cable
ADA Box
ADA Retrofit for Variety Valves 020004037 10/12
Manitowoc Foodservice Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com 3 of 3
FIGURE 9 - Key Pad Matrix
1 2 3 45 678910
13456
6 Valve Dispensers (1 Variety Valve)
1 2345 678910
1456
6 Valve Dispensers (2 Variety Valves)
8 Valve Dispensers (1 Variety Valve)
1 2 345678 910
1345678
8 Valve Dispensers (2 Variety Valve)
1 234 5678 910
145678
1234
1
4
4 Button Variety Valve
2
3
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KitchenCare ADA Retrofit for Variety Valves 020004037 Installation guide

Brand
KitchenCare
Model
ADA Retrofit for Variety Valves 020004037
Type
Installation guide
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