Energy Suspension 3.4166G3.4166G Operating instructions

Brand
Energy Suspension
Model
3.4166G3.4166G
Type
Operating instructions
Installationinstructions
3.4166
1960-64ChevroletImpala
BodyMountKit
17529
23/MAR/09NK
1131VIA CALLEJON,SANCLEMENTE,CA 92673
R
Updated8/JAN/03BRHUpdated23/JAN/04BRH
Updated14/JAN/05BRHUpdated10/JAN/06BRH
Updated2/JAN/07BRH
2011EnergySuspension. Allrightsreserved.
C
Maynotbereproduced,inanyform,orbyanymeans,
withoutthewrittenconsentofEnergySuspension.
Itisrecommendedthatifyouareunfamiliarwiththistypeofworkthatyourefertoa
qualifiedservicecenterspecializinginthistypeofwork.Itisalsorecommendedthatifyou
choosetodothisworkyourselfthatafactoryservicemanualbeobtainedfortheproper
procedurespertainingtoremoval,replacementandpropertorquespecificationsforyour
vehicle.ThisinstructionsetisintendedasaguidelineforthesafeinstallationofEnergy
Suspension’spolyurethanebushings,onceyouhaveremovedthefactorycomponentsfrom
yourvehicle.
1
23
4
FRONTCLIP
BILL OFMATERIALS
FrontClip:
2-15.03.69.39(.812”x.406”x.100”)Washer
2-15.05.36.39(3/8-16x1.00”)Bolt
2-15.06.14.39WeldedPlatew/Nut
Position1-6:
8-4264Upper
8-4265Lower
8-15.03.07.39(2.500”x.437”x.120”)UpperWasher
8-15.03.09.39(2.0”x.437”x.120”)LowerWasher
8-15.05.08.39(7/16”-16x3”)Bolt
8-15.10.321.39(.750”x.500”x1.500”)Sleeve
17529-Instructions
DIAGRAM1
3/8”-16x1”
BOLT
.812”x.406”x.1”
WASHER
WELDEDPLATE
FRONTCLIP BRACKET
FRAME
2.50” x.437” x.125”
WASHER
4264
.750” x.500” x1.50”
SLEEVE
4265
2.00” x.437” x.125”
WASHER
7/16-16x3.00”
BOLT
DIAGRAM2
RemovalandInstallation
Loosenallthepositionsonthedriverandpassengersidesbutdo
completelyremovethebolts.
Removeboltsfrompositions1,2,3, ononesideof
thevehicle.Useajackandsomethingtodispersetheforceofthejack
onthebody,typicallyablockofwood,toraisethebodyofftheframe
justenoughtoremovetheoldbushingsandhardware.
otethelocationandpositionofanyexistingshimsthatmaybe
present,asyouwillneedtoreturnthemtothesepositionswhen
reinstallingtoensureproperbodyalignment.
Withtheoldbushingsandhardwareremoved,installtheupperpoly
bushings,washersandanypre-exsitingshimsinpositions1,2,3,and
4. Lowerthebodyuntilitisbarely
makingcontactwiththemounts.Withthebodyinthisposition,make
surethewashersandpolybushingsare aligned,addthe
lowerbushingandwasher,and theboltsforallpositions.
Withtheboltsstartedandthebushingsandwashersinplace,setthe
bodybackontotheframe. Attheendofthisstepyoushouldhave
polybushings,washers,andboltslooselyassembledononesideof
thevehicle.Thefrontclipshouldstillbeloose.
Followthesamestepsforremovalandinstallationontheopposite
side.
Onceallpositionsonthepassengeranddriversideshavebeen
looselyassembledandthebodyisfullyrestingonthemounts,youcan
thentightentheboltsonbothsides.Torqueallpositionsto40-50lbs.
Afterthebodymountsinpositions1,2,3,and4ondriverand
passengersideshavebeentightenedtothepropertorque
specifications,usetheprovidedhardwareandDiagram1tosecurethe
FrontClippositions.
not
Removal:
Installation:
4,andFrontClip
*
Also,n
properly
Becognizant
ofbrakelines,thefanshroud,andvarioushoseswhenliftingthebody.
*SeeDiagram2forassemblyorder.
start
ImportantInformation
Alwaysusesomekindofmaterialtodispersetheweightwhenliftingthe
bodyusingajack.Neverplacejackfacesdirectlyonbodypanels.If
possible,usemultiplejackstoensureevenliftingofthebody.
Alwayswatchthefanshroud,brakelines,andvarioushoseswhenlifting
thebody.
  • Page 1 1

Energy Suspension 3.4166G3.4166G Operating instructions

Brand
Energy Suspension
Model
3.4166G3.4166G
Type
Operating instructions
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents