Danfoss ECL 2000 Operating instructions

Installation Guide

ECL 2000

11-99 EI.65.D4.02

Installation Guide

ECL 2000

Danfoss A/S

EI.65.D4.02

ECL 2000

EI.65.D4.02

ii

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed materials. Danfoss

reserves the right to alter its products without notice. This also applies to products already on order provided that such

alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in

this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S.

This manual replaces the ECL 2000 Installation Guide of April 1999.

Danfoss A/S ID: EI.65.D4.02

DK-6430 Nordborg Date: November 1999

Denmark

Phone: +45 74 88 22 22

Contents

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TABLE OF CONTENTS

1. INTRODUCTION .........................................................1

1.1 About This Manual ..........................................................1

1.2 Overview of Components ................................................1

2. BASIC UNIT..................................................................3

3. MOUNTING ..................................................................5

3.1 Wall Mounting.................................................................5

3.1.1 Removal From the Case.........................................6

3.2 Panel Mounting................................................................7

3.2.1 Removal From the Panel........................................8

3.3 DIN Rail Mounting..........................................................9

3.4 Mounting Side by Side.....................................................9

4. ELECTRICAL CONNECTIONS..............................11

4.1 ECL 2000 Types ............................................................11

4.2 Connecting Cables to the ECL 2000..............................11

4.3 Cable Dimensions..........................................................12

4.4 Pin Assignment ..............................................................13

4.4.1 ECL 2000 Type 1, 230 V.....................................13

4.4.2 ECL 2000 Type 1, 24 V.......................................14

4.4.3 ECL 2000 Type 2, 24 V Only..............................15

4.4.4 Connecting Motors to the ECL 2000 Type 2.......16

4-Wire Connection...............................................16

3-Wire Connection...............................................17

4.5 EIA 232 Connection.......................................................18

4.5.1 Pin Assignment....................................................19

4.5.2 EMC Emission.....................................................19

4.6 LON Network Connection.............................................19

5. CONFIGURING THE ECL 2000 ..............................21

5.1 Starting the ECL 2000 for the First Time......................21

5.2 Resetting the ECL 2000.................................................21

5.3 Selecting an Application................................................22

5.4 Configuring Inputs and Outputs.....................................23

5.4.1 Operating Configuration Pictures........................23

5.4.2 Sensor Inputs........................................................26

Sensor ..................................................................26

Circuit..................................................................27

Type.....................................................................27

5.4.3 LON Inputs..........................................................33

5.4.4 Relay Output........................................................34

6. APPLICATIONS.........................................................35

6.1 General Information.......................................................35

Contents

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6.1.1 Sensor Connections .............................................35

6.2 Overview of ECL 2000 Applications.............................36

6.3 System and Wiring Diagrams ........................................39

6.3.1 Diagram Symbols.................................................40

6.3.2 Application 1 .......................................................41

6.3.3 Application 2 .......................................................45

6.3.4 Application 3 .......................................................49

6.3.5 Application 4 .......................................................53

6.3.6 Application 5 .......................................................57

6.3.7 Application 6 .......................................................61

6.3.8 Application 7 .......................................................66

6.3.9 Application 8 .......................................................70

6.3.10Application 9 .......................................................74

6.3.11Application 10 .....................................................78

6.3.12Application 11 .....................................................84

6.3.13Application 12 .....................................................89

6.3.14Application 13 .....................................................93

6.3.15Application 14 .....................................................98

6.3.16Application 15, Type 2 Only.............................104

6.3.17Application 16, Type 2 Only.............................106

6.3.18Application 17, Type 2 Only.............................110

APPENDIX A. SPECIFICATIONS................................115

A.1 General Data .................................................................115

A.2 Heat Circuit Settings – Example...................................116

A.3 Hot Water Circuit Settings – Example .........................116

APPENDIX B. USER DISPLAYS...................................117

B.1 Setting the Operating Mode..........................................117

B.2 System Overview. Selecting a Circuit. Circuit Status ..118

B.3 Time Programming .......................................................119

B.4 Weather Compensation Curves.....................................120

B.5 Configuring the ECL 2000............................................121

B.6 Manual Override...........................................................122

APPENDIX C. SERVICE MENUS.................................123

C.1 Heat Circuit Menus.......................................................123

C.2 Hot-Water Service Menus.............................................124

C.3 Common Function Menus.............................................125

REFERENCES..................................................................129

INDEX................................................................................131

Introduction

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1. INTRODUCTION

1.1 About This Manual

ECL 2000 is available in two versions with different input/output configurations.

ECL 2000 Type 1 has 14 preprogrammed applications designed as 14 standard

system setups and type 2 has 17 preprogrammed applications.

The purpose of this installation manual is:

• To describe how to install and configure ECL 2000, and

• To provide the installer with system and wiring diagrams for each application

and type.

For a detailed description of regulation and setting parameters, see ECL 2000

User’s Guide, ref. [2].

1.2 Overview of Components

The list below provides an overview of the various ECL 2000 products including

code numbers. In the following chapters, the individual products and their instal-

lation are described. See also data sheet on ECL 2000, ref. [4].

Controllers Description Code No.

ECL 2000 Temperature controller 230V AC. Type 1 without LON communication 087B8000

ECL 2000 Temperature controller 230V AC. Type 1 with LON TP/XF-78 087B8001

ECL 2000 Temperature controller 230V AC. Type 1 with LON FTT-10A 087B8011

ECL 2000 Temperature controller 24V AC. Type 1 without LON communication 087B8002

ECL 2000 Temperature controller 24V AC. Type 1 with LON TP/XF-78 087B8003

ECL 2000 Temperature controller 24V AC. Type 1 with LON FTT-10A 087B8013

ECL 2000 Temperature controller 24V AC. Type 2 without LON communication 087B8006

ECL 2000 Temperature controller 24V AC. Type 2 with LON TP/XF-78 087B8007

ECL 2000 Temperature controller 24V AC. Type 2 with LON FTT-10A 087B8017

Mounting Description Code No.

Base plate Base plate including terminal blocks and frame in black plastic 087B8099

Panel spring ac-

cessory

4 retainer springs and two terminal blocks. Used when controller is placed in a

panel cutout.

087B3076

Introduction

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Mounting Description

Code No.

DIN rail spring

accessory

Spring for DIN rail mounting 087B3077

Enclosure IP65 protection 087B3064

Sensors Description Code No.

ESMA Pt 1000 flow temperature sensor, surface type, for mounting on pipe 084N1004

ESMU Pt 1000 flow temperature sensor, 100 mm immersion type, copper 084N1052

ESMU Pt 1000 flow temperature sensor, 100 mm immersion type, stainless steel 084N1050

ESMU Pt 1000 flow temperature sensor, 250 mm immersion type, copper 084N1053

ESMU Pt 1000 flow temperature sensor, 250 mm immersion type, stainless steel 084N1051

ESMT Pt 1000 outdoor temperature sensor 084N1012

ESMR Pt 1000 room temperature sensor 084N1016

ESMF

Remote control including room temperature sensor. Displacement: ± 10 K

087B3132

ESMB Pt 1000 hot water temperature sensor, cable type 087N0010

ESMC Pt 1000 flow temperature sensor, surface type, for mounting on pipe 087N0011

Other Description Code No.

LON LON communication module to be fitted in controller, LON TP/XF-78 087B8098

LON LON communication module to be fitted in controller, LON FTT-10A 087B8097

Service software PC software package for diagnostics and service of controller 087B8063

Service cable Serial interface cable for connecting controller to service PC 087B8062

Basic Unit

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2. BASIC UNIT

Dimensions Figure 1 shows the external dimensions of the ECL 2000 enclosure.

Figure 1. The ECL 2000 controller enclosure

Figure 2 shows the dimensions of the ECL 2000 mounted with the base plate and

case (code no. 087B8099) used for normal wall mounting (see page 5).

Figure 2. The ECL 2000 controller mounted with base plate and case

Weight Weight of controller alone 475g.

Weight of controller including packing 575g.

IP Protection The IP protection is IP41. Higher protection can be obtained by using the IP65

mounting kit (code no. 087B3064).

Basic Unit

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Cable Knockouts The base plate is provided with a number of knockouts for cable entry. The neces-

sary knockouts are removed, and cables and wires are entered through the removed

knockouts to establish connection to the terminal blocks.

Figure 3 shows the ECL 2000’s base plate.

Figure 3. Base plate – bottom, front, side and rear view

Cable Fixation For fixation of cables entered through knockouts, you can use the diaphragm nip-

ples enclosed in the packing.

Alternatively, use cable glands as follows:

• Cable gland PG9 (knockout ø16)

• Cable gland PG11 (knockout ø19).

Mounting

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3. MOUNTING

The ECL 2000 can be mounted in three different ways: on wall, in panel, and on

DIN rail.

The controller comes with a Quick Guide which must be attached to the inside of

controller’s door (see Figure 6 on page 6).

3.1 Wall Mounting

For mounting on wall, you use a base plate with associated case (code no.

087B8099).

Note:

When deciding where to place the controller, remember that you must leave suffi-

cient space for cable installation.

1. Place the base plate on the wall and accurately mark the positions of the

three fixing holes. Remember that the arrow on the inside of the base

plate must point upwards (see Figure 4).

Figure 4. ECL 2000 base plate with fixing hole positions and terminal blocks fitted

2. When all three holes are drilled, the base plate can be fixed with the

three ø3 screws.

3. Fit the terminal blocks to the back plate and connect wires (for informa-

tion on electrical connections, see page 11).

4. Mount the case.

5. Position the controller in the case as shown in Figure 5.

Mounting

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Figure 5. Mounting the controller in the case

6. Secure the controller with the fixing screw (see Figure 6).

Figure 6. Wall mounting

3.1.1 Removal From the Case

To remove the controller from the case:

1. Remove the fixing screw (see Figure 6).

2. Hold the controller by the edge of the front panel and carefully work the

controller backwards and forwards to loosen the connectors on the con-

troller’s rear side from the terminal blocks.

Quick Guide

Mounting

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3.2 Panel Mounting

For panel mounting you must use a cutout of 92 x 138 mm. The maximum sheet

thickness of the front plate is 3 mm (see Figure 7).

1. Fit four retainer springs on the controller before mounting.

The retainer springs are available as accessories (code no. 087B3076).

This set consists of four springs and two terminal blocks.

2. Make the electrical connections to the loose terminal blocks.

3. Insert the controller into the panel cutout (see Figure 7).

Figure 7. Panel mounting

4. Fit the terminal blocks to the connectors on the controller’s rear side as

shown in Figure 8.

The terminal blocks are coded to prevent mains voltage section from be-

ing connected to low-voltage section.

Figure 8. Fastening terminal blocks to the controller’s rear

Mounting

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3.2.1 Removal From the Panel

When the controller is mounted in a panel cutout, the easiest way to remove it is to

depress the retainer springs from the rear and press the controller out of the cutout

(see Figure 7, page 7). If there is no access to the rear of the controller, it can be

tilted out of the cutout by inserting a screwdriver in the two recesses provided at

both ends of the unit. Then carefully turn the screwdriver to twist the controller

out of the panel.

Mounting

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3.3 DIN Rail Mounting

The controller can be mounted on a 35 mm DIN rail.

1. Fit the spring to the rear of the base plate before mounting on the DIN

rail (see Figure 9).

The spring is available as an accessory (code no. 087B3077).

Figure 9. Fitting the DIN spring to the controller’s base plate

2. Fasten the base plate on the DIN rail.

3. Connect wires to the terminal blocks.

4. Mount the case.

5. Position the controller in the case.

3.4 Mounting Side by Side

Panel mounting: Minimum distance between two controllers: 15 mm.

Wall mounting: Minimum distance between two controllers: 20 mm.

Mounting

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Electrical Connections

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4. ELECTRICAL CONNECTIONS

This chapter provides a general overview of the electrical connections to the

ECL 2000. Detailed information about wiring of individual heating systems (ap-

plications) is provided in Chapter 5 starting on page 21.

4.1 ECL 2000 Types

As previously mentioned, two types of the ECL 2000 controller are available:

Type 1 and Type 2. The table below summarizes the differences in I/O configura-

tion between the two types.

Type 1 Type 2

Inputs

Pt 1000 7 7

Pt 1000, 0-10 V, pulse

or digital

24

Outputs

Relay (pump control) 3 3

3-point control (motor

valve control)

2 –

0-10 V (motor valve

control)

–3

Power supply

230 V AC

24 V AC

Pre-programmed applications

1

1 – 14 1 – 17

4.2 Connecting Cables to the ECL 2000

Cables are connected to the controller via two terminal blocks with screw termi-

nals (see Figure 10 on page 12).

A maximum of 3 x 1.5 mm

2

or corresponding wires can be connected to each ter-

minal. The terminal blocks are coded to prevent terminal blocks with mains volt-

age being connected to sensor terminals.

If more than 3 wires need to be connected to the same terminal, use the loop ter-

minals provided on the inside of the base plate (see Figure 10, page 12).

1

See page 36 for an overview of ECL 2000 applications

Electrical Connections

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Figure 10. Loop terminals

4.3 Cable Dimensions

The wiring standard outlined in the table below should be observed:

Cable length Cross section Cable Screen

Input

Pt 1000 0 – 50 m

50 – 100 m

100 – 200 m

≥ 0.4 mm

2

≥ 0.75 mm

2

≥ 1.5 mm

2

When connecting long cables to

inputs, it is recommended to select

a cable type with screen

0 – 10 V 0.4 – 1.5 mm

2

Pulse 0.4 – 1.5 mm

2

Digital 0.4 – 1.5 mm

2

Output

Relay (pump control) 0.75 – 1.5 mm

2

3-point control (230 V

motor valve control)

0.75 – 1.5 mm

2

3-point control (24 V

motor valve control)

0.4 – 1.5 mm

2

0 – 10 V (24 V motor

valve control)

0.4 – 1.5 mm

2

Note:

When choosing cable type and dimension for installation, local government regu-

lations and applicable international directives must be observed at all times.

Note:

Wire resistance can cause measurement error. For example, a resistance of 4 Ω

corresponds to a measured temperature increase of about 1 degree.

Electrical Connections

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4.4 Pin Assignment

4.4.1 ECL 2000 Type 1, 230 V

Figure 11. Rear side, ECL 2000 type 1, 230V (white label)

I/O Description Max. Load

I

Relay output pump, 230V AC (NO) 4 (2)A 250V AC

II

Relay output pump, 230V AC (NO) 4 (2)A 250V AC

III

Relay output pump, 230V AC (NO) 4 (2)A 250V AC

I

3-point output motor valve 0.15 A/250V AC

II

3-point output motor valve 0.15 A/250V AC

S1-S7 Input: Pt 1000 temperature sensor –

S8-S9 Input: Pt 1000, ESMF, 0-10V, pulse or digital –

!

Note:

The LON bus connection (pin 1-2) is only active if the LON module has been fit-

ted in the controller.

Electrical Connections

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4.4.2 ECL 2000 Type 1, 24 V

Figure 12. Rear side, ECL 2000 type 1, 24V (yellow label)

I/O Description Max. Load

I

Relay output pump, 24 V AC (NO) 4 (2)A 24V AC

II

Relay output pump, 24 V AC (NO) 4 (2)A 24V AC

III

Relay output pump, 24 V AC (NO) 4 (2)A 24V AC

I

3-point output motor valve 1A/24V AC

II

3-point output motor valve 1A/24V AC

S1-S7 Input: Pt 1000 temperature sensor –

S8-S9 Input: Pt 1000, ESMF, 0-10V, pulse or digital –

!

Note:

The LON bus connection (pin 1-2) is only active if the LON module has been fit-

ted in the controller.

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