MCE iControl AC Release 3 4 KEB LCD 42-02-2223 C2 User manual

Motion Control Engineering

11380 White Rock Road

Rancho Cordova, CA 95742

voice 916 463 9200

fax 916 463 9201

www.mceinc.com

User Guide,

iControl for AC Elevators, Release 3, 4

ATTENTION!

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



Manual # 42-02-2223, Rev C2, January 2021

42-02-2223 C2

Copyright

request by Motion Control Engineering, this document must be returned to Motion Control

Engineering. ©Motion Control Engineering 2021.

Trademarks

All trademarks or registered product names appearing in this document are the exclusive property

of the respective owners.

Warning and Disclaimer

Although every effort has been made to make this document as complete and accurate as possible,

Motion Control Engineering and the document authors, publishers, distributors, and

representatives have neither liability nor responsibility for any loss or damage arising from

information contained in this document or from informational errors or omissions. Information

contained in this document shall not be deemed to constitute a commitment to provide service,

equipment, or software by Motion Control Engineering or the document authors, publishers,

distributors, or representatives.

Limited Warranty

Motion Control Engineering (manufacturer) warrants its products for a period of 15 months from

the date of shipment from its factory to be free from defects in workmanship and materials. Any

defect appearing more than 15 months from the date of shipment from the factory shall be

deemed to be due to ordinary wear and tear. Manufacturer, however, assumes no risk or liability for

results of the use of the products purchased from it, including, but without limiting the generality

of the forgoing: (1) The use in combination with any electrical or electronic components, circuits,

systems, assemblies or any other material or equipment (2) Unsuitability of this product for use in

any circuit, assembly or environment. Purchasers’ rights under this warranty shall consist solely of

requiring the manufacturer to repair, or in manufacturer's sole discretion, replace free of charge,

F.O.B. factory, any defective items received at said factory within the said 15 months and

determined by manufacturer to be defective. The giving of or failure to give any advice or

recommendation by manufacturer shall not constitute any warranty by or impose any liability upon

the manufacturer. This warranty constitutes the sole and exclusive remedy of the purchaser and

the exclusive liability of the manufacturer, AND IN LIEU OF ANY AND ALL OTHER WARRANTIES,

EXPRESSED, IMPLIED, OR STATUTORY AS TO MERCHANTABILITY, FITNESS, FOR PURPOSE SOLD,

DESCRIPTION, QUALITY PRODUCTIVENESS OR ANY OTHER MATTER. In no event will the

manufacturer be liable for special or consequential damages or for delay in performance of this

warranty.

Products that are not manufactured by MCE (such as drives, CRTs, modems, printers, etc.) are not

covered under the above warranty terms. MCE, however, extends the same warranty terms that

the original manufacturer of such equipment provide with their product (refer to the warranty

terms for such products in their respective manual).

42-02-2223 C2

End User License Agreement

This End User License Agreement (“Agreement”) grants you the right to use the software contained

in this product (the “Software”) subject to the following restrictions: You may not: (i) copy the

Software, except for archive purposes consistent with your standard archive procedures; (ii) trans-

fer the Software to a third party apart from the entire product; (iii) modify, decompile, disassem-

ble, reverse engineer or otherwise attempt to derive the source code of the Software; (iv) export

the Software or underlying technology in contravention of applicable U.S. and foreign

export laws and regulations; and (v) use the Software other than in connection with operation of

the product.

“LICENSOR'S SUPPLIERS DO NOT MAKE OR PASS ON TO END USER OR ANY OTHER THIRD PARTY,

ANY EXPRESS, IMPLIED OR STATUTORY WARRANTY OR REPRESENTATION ON BEHALF OF SUCH

SUPPLIERS, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF NON-INFRINGE-

MENT, TITLE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.”

42-02-2223 C2

Important Precautions and Useful Information

This preface contains information that will help you understand and safely maintain MCE

equipment. We strongly recommend you review this preface and read this manual before

installing, adjusting, or maintaining Motion Control Engineering equipment. This preface dis-

cusses:

• Safety and Other Symbol Meanings

• Safety Precautions

Safety and Other Symbol Meanings

Danger

This manual symbol is used to alert you to procedures, instructions, or situations which, if not done

properly, might result in personal injury or substantial equipment damage.

Caution

This manual symbol is used to alert you to procedures, instructions, or situations which, if not done

properly, might result in equipment damage.

Note

This manual symbol is used to alert you to instructions or other immediately helpful information.

Safety Precautions

Danger

This equipment is designed to comply with ASME A17.1, National Electrical Code, CE, and CAN/

CSA-B44.1/ASME-A17.5 and must be installed by a qualified contractor. It is the responsibility of the

contractor to make sure that the final installation complies with all local codes and is installed in a

safe manner.

This equipment is suitable for use on a circuit capable of delivering not more than 10,000 rms sym-

metrical amperes, 600 volts maximum. The three-phase AC power supply to the Drive Isolation

Transformer used with this equipment must originate from a fused disconnect switch or circuit

breaker sized in conformance to all applicable national, state, and local electrical codes in order to

provide the necessary motor branch circuit protection for the Drive Unit and motor. Incorrect motor

branch circuit protection will void the warranty and may create a hazardous condition.

Proper grounding is vitally important to safe and successful operation. Bring your ground wire to the

system subplate. You must choose the proper conductor size and minimize the resistance to ground

by using the shortest possible routing. See National Electrical Code Article 250 or the applicable local

electrical code.

Contents

Important Precautions and Useful Information . . . . . . . . . . . . . . . . . . 1-iv

Section 1. iControl Overview

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Component Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Group Dispatching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

System Interconnect Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Installation Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Section 2. Construction Mode

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Overview of Construction Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Machine Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Ethernet and Internet Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Shorts to Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Main Line Power and Wiring the Controller . . . . . . . . . . . . . . . . . . . . . .2-7

Initial Controller Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

AC Hoist Motor, Brake, and Velocity Encoder . . . . . . . . . . . . . . . . . . . . 2-9

Checking the Hoist Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Wiring the Hoist Motor to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Verifying Brake Current Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Wiring the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Velocity Encoder Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Encoder Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Basic Safety String and Associated Wiring . . . . . . . . . . . . . . . . . . . . . . .2-12

Cartop Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Hoistway Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Temporary CTS Relay Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Access Locks and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Rope Gripper Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Temporary Rope Gripper Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Temporary Cartop Inspection Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

Setting Initial Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

Connecting the iView PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

iView Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Verifying Initial Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Learning the Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

AC Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

TORQMAX/KEB F5 Drive Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

TORQMAX/KEB Drive Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Drive Motor/Encoder Setup Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

The Drive Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Initial Drive Settings (TORQMAX F5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Setting the Drive to Run Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Magnetek AC Drive Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Clear Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Magnetek Drive Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Initial Controller Settings, HPV 900 S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Initial Controller Settings, Quattro PM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Initial Drive Settings, HPV 900 S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Initial Drive Settings, Quattro PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

Drive Offsets Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Automated Drive Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Manual Drive Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

Auto Tuning and Encoder Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . .2-31

Learning Encoder Data From PM Machines, TORQMAX F5 . . . . . . . . . . . . . . . . . . . . . . 2-31

Encoder Alignment HPV 900 S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Auto-tuning the PM motor HPV 900 S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Drive Response HPV 900 S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Auto Tune Encoder Alignment Quattro PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Auto Tune Motor Data Quattro PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Adjust for Magnetek Quattro Drive Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Brake Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

Rollback Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

Verify Brake Picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Verifying Car Direction and Motor Control (TORQMAX F5) . . . . . . . . . . . . . . . . . . . . . . 2-39

Verifying Car Direction and Encoder Phasing (Magnetek) . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Verify Pattern Command and Drive Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

Calibrating Actual Car Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

Verify Pattern Command and Drive Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

Auto-tuning for Induction Motors (TORQMAX F5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Following Error Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

Tach Error Tripping Threshold Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

Verify Electronic Motor Overload Protection (TORQMAX F5) . . . . . . . . . . . . . . . . . . . . 2-47

Additional Adjustments and Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

Section 3. Inspection Mode

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Setting the Position Encoder Resolution parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Calibrating the Floor Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installing iLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installing the iLink Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installing the Hoistway Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Installing the Load Weigher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Installing Brake Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Installing the Earthquake Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Temporary Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Earthquake Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Installing the Serial Hall Call System . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Installing the Serial COP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Position Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Verifying Cartop Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Verifying Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Verifying the Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Exit Construction Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Verifying Quadrature Pulse Sequence and Encoder Resolution . . . . . . . . . . . . . . . . . . . 3-10

Position Encoder Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Quadrature Pulse Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Prepare for Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Door Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Counterweight Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Counterweight Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Run Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Empty Car Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Section 4. Final Adjustment

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Learning Floor Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Floor Height Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Verifying One Floor Run Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Verifying Correction, Run, and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

If the Car Does Not Stop and Correct Properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Initiating a One Floor Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

If Initiation is not Successful . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Verifying a One Floor Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Verify Releveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Reaching Contract Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Final Adjustment Before Running at Contract Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Speed Pick Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Pattern Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Learning Normal & Emergency Terminal Limit Switches . . . . . . . . . . 4-8

Fine Tuning the TORQMAX F5 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Up/Down High Speed Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Car Does Not Reach High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Fine Tuning the Magnetek Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

Motor No-Load Current - Induction Motor only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Motor Flux Saturation Curve - Induction Motor only . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Motor Rated RPM - Induction Motor only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

System Inertia (Magnetek HPV900 Series 2 or Quattro) . . . . . . . . . . . . . . . . . . . . . . . 4-11

Shaping the Speed Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

Profile Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Setting Pattern Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Controlling Initial Start of Car Motion . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

Pre-torque Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Load Weigher Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Pretorque Gain Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Drive Control Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Brake Parameter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Calibrating the Floor Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Floor offset calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Adjusting Leveling and Final Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Final Approach and Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Final Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Releveling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Ride Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Load Weigher Adjustment for Dispatching . . . . . . . . . . . . . . . . . . . . . 4-29

Load Weigher Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31

Load Weigher Selection and Threshold Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31

Learning Load Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

Load Weigher Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Pre-Start Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Allow machine to be energized: After doors are locked. . . . . . . . . . . . . . . . . . . . . . . . . 4-35

Allow machine to be energized:

When door position monitor activated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Allow machine to be energized:

While doors are closing with motor only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

Allow machine to be energized:

While doors are closing with motor and partially picked brake . . . . . . . . . . . . . . . 4-38

Allow machine to be energized:

While doors are closing with motor and fully picked brake . . . . . . . . . . . . . . . . . . 4-39

Calibration and Verification of Safety Functions . . . . . . . . . . . . . . . . 4-39

Tach Error Tripping Threshold Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39

Verify Tach Error Does Not Trip on Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41

Running a Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

Car/Counterweight Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43

Electrical Governor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

Contract Overspeed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

Inspection Overspeed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

Car/Counterweight Buffer Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45

Car Buffer Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45

Counterweight Buffer Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45

Traction Loss Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45

Leveling Overspeed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47

Emergency Brake Test - Unintended Motion - Rope Brake . . . . . . . . . . . . . . . . . . . . . . . 4-47

Emergency Brake Test - Unintended Motion - Machine Brake . . . . . . . . . . . . . . . . . . . . 4-48

Ascending Car Overspeed Test - Rope Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

Ascending Car Overspeed Test - Machine Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51

Normal Terminal Switch Overspeed Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

Emergency Terminal Switch Overspeed Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53

Normal and Emergency Terminal Switch Position Tests . . . . . . . . . . . . . . . . . . . . . . . . . 4-53

Terminal Switch Overspeed and Position Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54

Before Release to Passenger Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-56

Section 5. System Options

About System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

iCentral - Central Dispatcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Initial Power Up and Bus Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

iControl Ethernet Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Setting iCentral PC LAN NIC (iView) IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Setting iCentral PC System NIC IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Pinging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

iCue User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Write Permission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

iCue Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Comm-connect Cabinet - Local/Dispatcher . . . . . . . . . . . . . . . . . . . . . . 5-15

Serial Hall Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Hall Call Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Pulling Serial Bus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Setting Node Board Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Checking Serial to IP Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Serial/Ethernet Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

SC-HCE Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Trouble Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Hall Call Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Flexible I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

SC-ION Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

I/O Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

Serial COP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

Serial COP Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Serial COP Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Load Weighers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Weigher Calibration with iControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Section 6. Troubleshooting

About Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Troubleshooting Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Safety String Bypass Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

iControl Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13

iBox Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71

iBox boot-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71

Updating iBox Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

iBox Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

iBox Configuration > Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

iBox Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

iBox Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

iBox Configuration > Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

Replacing Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-73

iControl Circuit Board Quick References . . . . . . . . . . . . . . . . . . . . . . . 6-74

ICE-COP-2 Serial Car Operating Panel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75

Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75

Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75

Software Version Query . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

ICE-CTP Cartop Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78

ICE-CTP-2 Cartop Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80

ICE-EB Emergency Brake Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82

ICE-FML Field Module Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83

ICE-FM Field Module Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83

ICE-IEQ Earthquake Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86

ICE-IMP Main Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88

ICE-IRB Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90

Checking TM Triac on ICE-IRB Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92

ICE-IRD Rear Door Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93

ICE-LCB Low Current Brake Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-94

ICE-MIAC (-24V) Multiple Input Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95

ICE-MOR Multiple Output Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-97

Output Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-97

ICE-RG-2 Rope Gripper Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-99

ICE-SAF Safety Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100

ICE-SF-x Serial Fixtures Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-105

SC-HCDA-ISO Serial Driver Isolation Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106

SC-HCNT Serial Hall Call Node Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106

SC-ION: Serial Control I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-107

I/O Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-107

Section 7. iBox Front Panel Controls

About the iBox Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

LCD Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

Keypad Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Parameter Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Editing a Controller Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Setting iBox Ethernet Port Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

IP Address Verification/Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

System Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

LED Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

LCD Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

System Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11

Safety Bypass Jumper and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Section 8. Using iView

About iView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

How iView Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Setting Up an iView PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Installing iView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Setting the iView PC IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Creating a Direct Connection in iView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

LAN Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Creating a New LAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Connecting to the iBox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

Editing an Existing LAN Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Working Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16

iView Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

iView Button Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

iView Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

Viewing and Adjusting Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

Sending Adjustments to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Saving Default Parameters to a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Saving Current Parameters to a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

Save to File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

Loading Parameters from a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

Working Offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

Accessing Online Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

iView Windows and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Diagnostic Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Setup Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Additional Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

System View Windows and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

System - Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

System - Diagnostic Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

Additional Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

Pinning and Unpinning Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

Resizing Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

Docking and Undocking Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

Printing Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

Setting the System Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

Editing Dynamic Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39

Updating Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-41

Upgrade Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43

FTP File Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

Using the FTP File Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

Boot parameter recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49

Bootrom Recovery via OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

Section 9. Reference

About this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

iControl AC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Software Test Point Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

iBox Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

System and LAN Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-12

MCE Direct-Connect Port (Links one iBox to one Laptop with iView) . . . . . . . . . . . . 9-12

Elevator LAN Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13

Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

Summary by Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17

TORQMAX F5 Drive Parameters Quick Reference . . . . . . . . . . . . . . . 9-23

PowerBack R6 Regenerative Drive Quick Reference . . . . . . . . . . . . . .9-27

Magnetek HPV900 Series 2 Parameters Quick Reference . . . . . . . . . 9-28

Magnetek Quattro AC Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . 9-35

Manual # 42-02-2223 C2 1-1

In This Section

This section provides:

• General description, page 1-2

• System interconnect diagrams, page 1-4

• Installation Specifications, page 1-7

iControl Overview

1-2 Manual # 42-02-2223 C2

iControl Overview

General Description

Figure 1.1 Cabinet Layout (typical)

Component Assemblies

• iControl enclosure containing iBox elevator control, AC or DC drive, and expansion circuit

boards as required for the specific job

• Landing system, per job requirements

• iLand: Rail face encoder wheel, rail mounted floor magnets, roller guided sensors

• iLand slide guide: As above but with slide sensor guides instead of rollers

• iLand NEMA: Vane and sensor system, ambient temperature to 125 degrees F, fully

sealed against dirt and moisture

• LS-EDGE: Perforated steel tape, door zone and terminal magnets

• Cartop-mounted interconnect box

• iControl specific traveler and hoistway cable assemblies, optional

Resistor cabinet

iBox

AC flux vector drive

iPower box

Standard cabinet dimensions:

Height = 62 inches (157.5 cm)

Width = 42 inches (107 cm)

Depth = 16 inches (41 cm)

Measurements are approximate

Markers: wiring knock-out

locations

Manual # 42-02-2223 C2 1-3

General Description

1

iControl AC

• Load weighers (optional)

• Rope Tension (LW-EMCO)

• Rope Load Sensor (LW-HENN)

• Isolated Platform (LW-MCEIP)

• Cross Head Deflection (K-Tech International)

Figure 1.2 Single Car Component Assembly Illustrations

Group Dispatching

For multiple car installations requiring centralized dispatching and parking control:

• iCentral: Separate enclosure for complex dispatching requirements, destination based dis-

patching, security system interaction, groups to 15 cars (maximum 8 cars with destination

dispatching)

• Local: Groups to 6 cars with one car providing dispatching for the others. A central inter-

connect box is used for hall call risers and inter-car communications.

• iCentral backup: A second iCentral unit may be used or dispatching may be assumed by

one of the cars in the elevator group.

• Local backup: Dispatching assumed by a different car in the elevator group.

iAC Controller

iLink cartop box

iLand Compact landing system

1-4 Manual # 42-02-2223 C2

iControl Overview

System Interconnect Diagrams

It can be helpful to have a general understanding of the way the entire iControl system is inter-

connected.

• System Interconnection: Basic car control and dispatcher interconnections.

•iControl Interconnection: More detail for car controller interconnections.

•Cartop Interconnection: More detail for cartop interconnections.

•Dispatcher Interconnection: More detail for dispatcher interconnections.

Figure 1.3 iControl System Interconnection

DISPATCHER

CAR CONTROL CAR CONTROL CAR CONTROL

SYSTEM: Hall calls, Parking, Special operating modes

iView

LAN: iView,

iMonitor,

iReport

Hall Calls

Car

Calls

Car

Calls

Car

Calls

Cartop Cartop Cartop

Ethernet

Other

LAN: iView, iMonitor, iReport Connectivity

Manual # 42-02-2223 C2 1-5

System Interconnect Diagrams

1

iControl AC

Figure 1.4 Car Control Interconnection

Figure 1.5 Cartop Interconnection

Ethernet

Other

Serial

Driver

Serial Hall Calls

Serial Bus

iBox

Rope Gripper

Rear Door

Inputs

Outputs

Serial Fixtures

OBD

Drive

Brake

Module

Motor

Module

Field Outputs

Field Inputs

Safeties

Limits

Cartop

Emergency Brake

Rear Door

Fixture Data

Earthquake

EQ String

Direct Connect (iView)

SYSTEM

LAN

iCONTROL

Discrete Hall Calls

(if not Serial Hall Call)

Inputs

Outputs

Field Outputs

Field Inputs

Discrete Car Calls

(if not Serial Car Call)

Cartop Board

(ICE-CTP)

iLINK CARTOP BOX

iLAND LANDING SYSTEM

Serial Car Call

Sensor Board

Signal Board

(LS-IPH)

Front

Rear (option)

Position Encoder

Serial Link

Serial links to iControl

Load Weigher

Landing Zone

magnet

Landing Zone

magnet

1-6 Manual # 42-02-2223 C2

iControl Overview

Figure 1.6 Central Dispatcher (iCentral) Interconnection

Figure 1.7 Local/Dispatcher (Comm-connect) Interconnections

SYSTEM: Hall calls, Parking,

Special operating modes

LAN: iView, iMonitor, iReport

connectivity.

Ethernet

Other

DISPATCHER

Hall Calls

SYSTEM

LAN

To Ca r s

iCue

Monitor

Switch

Keyboard

iView

Serial

Driver

Serial to

Ethernet

iMonitor or iReport

Serial Bus

SC-

ION

General Field Inputs

to Dispatcher

SYSTEM: Hall calls, Parking,

Special operating modes

LAN: iView, iMonitor, iReport

(4 connections per car max.).

Ethernet

Other

Comm-connect Cabinet

Hall Calls

SYSTEM

LAN

To Cars

iView

Serial

Driver

Serial to

Ethernet

iMonitor or iReport

Serial Bus

SC-

ION

General Field Inputs

to Dispatcher

Manual # 42-02-2223 C2 1-7

Installation Specifications

1

iControl AC

Installation Specifications

This section contains specifications pertinent to installing the controller.

Table 1.1 Installation Specifications

Topic Description

Controller dimensions

(floor mount)

NEMA 1:

Height = 62 inches (157.5 cm)

Width = 42 inches (107 cm)

Depth = 16 inches (41 cm)

iCentral cabinet

(floor mount)

Height = 72 inches (183 cm)

Width = 28 inches (71 cm)

Depth = 23 inches (58 cm)

iComm-Connect cabinet

(wall mount)

Height = 26 inches (66 cm)

Width = 16 inches (41 cm)

Depth = 10.25 inches (26 cm)

iLINK Cartop box Height = 26 inches (66 cm)

Width = 16.2 inches (41 cm)

Depth = 6.2 inches (16 cm)

iLINK-2 Cartop box Height = 35 inches (89 cm)

Width = 16.2 inches (41 cm)

Depth = 6.2 inches (16 cm)

iLINK-4 Cartop box Height = 44 inches (112 cm)

Width = 18.2 inches (46 cm)

Depth = 7 inches (18 cm)

Machine room conditions 35 to 104 degrees F (0 to 40 degrees C), non-condensing. No installation on

carpet. No excessive vapors or dust.

Input power +/- 10% of job specification

Ground Direct, solid ground per NEC 250

Mounting Standard controller and iCentral cabinets mount to machine room floor

according to controlling local and national codes. Local dispatching cabinet,

iComm-Connect is wall mounted.

Conduit All connections to/from the controller must be in conduit per controlling local

and national codes. Control/low voltage wiring must be routed in separate

conduit from high voltage wiring. 1.5-inch diameter conduit is recommended

for the encoder cable so that the non-removable end connectors will fit

through.

1-8 Manual # 42-02-2223 C2

iControl Overview

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MCE iControl AC Release 3 4 KEB LCD 42-02-2223 C2 User manual

MCE iControl AC Release 3 4 KEB LCD 42-02-2223 C2 User manual

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