MCE iControl DC 42-02-7223 B8 User manual

MOTION CONTROL

ENGINEERING

User Guide

iControl with DC Drive

Motion Control Engineering

11380 White Rock Road

Rancho Cordova, CA 95742

voice 916 463 9200

fax 916 463 9201

www.mceinc.com

User Guide,

iControl with DC Drive, Release 3 & 4

ATTENTION!

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

Manual # 42-02-7223, Rev B8, June 2020

42-02-7223 B8

Copyright

This document may not be reproduced, electronically or mechanically, in whole or in part, without

written permission from Motion Control Engineering.

Trademarks

All trademarks or registered product names appearing in this document are the exclusive property

of the respective owners.

Warning and Disclaimer

Although every effort has been made to make this document as complete and accurate as possible,

Motion Control Engineering and the document authors, publishers, distributors, and

representatives have neither liability nor responsibility for any loss or damage arising from

information contained in this document or from informational errors or omissions. Information

contained in this document shall not be deemed to constitute a commitment to provide service,

equipment, or software by Motion Control Engineering or the document authors, publishers,

distributors, or representatives.

Limited Warranty

Motion Control Engineering (manufacturer) warrants its products for a period of 15 months from

the date of shipment from its factory to be free from defects in workmanship and materials. Any

defect appearing more than 15 months from the date of shipment from the factory shall be

deemed to be due to ordinary wear and tear. Manufacturer, however, assumes no risk or liability for

results of the use of the products purchased from it, including, but without limiting the generality

of the forgoing: (1) The use in combination with any electrical or electronic components, circuits,

systems, assemblies or any other material or equipment (2) Unsuitability of this product for use in

any circuit, assembly or environment. Purchasers’ rights under this warranty shall consist solely of

requiring the manufacturer to repair, or in manufacturer's sole discretion, replace free of charge,

F.O.B. factory, any defective items received at said factory within the said 15 months and

determined by manufacturer to be defective. The giving of or failure to give any advice or

recommendation by manufacturer shall not constitute any warranty by or impose any liability upon

the manufacturer. This warranty constitutes the sole and exclusive remedy of the purchaser and

the exclusive liability of the manufacturer, AND IN LIEU OF ANY AND ALL OTHER WARRANTIES,

EXPRESSED, IMPLIED, OR STATUTORY AS TO MERCHANTABILITY, FITNESS, FOR PURPOSE SOLD,

DESCRIPTION, QUALITY PRODUCTIVENESS OR ANY OTHER MATTER. In no event will the

manufacturer be liable for special or consequential damages or for delay in performance of this

warranty.

Products that are not manufactured by MCE (such as drives, CRT's, modems, printers, etc.) are not

covered under the above warranty terms. MCE, however, extends the same warranty terms that

the original manufacturer of such equipment provide with their product (refer to the warranty

terms for such products in their respective manual).

42-02-7223 B8

End User License Agreement

This End User License Agreement (“Agreement”) grants you the right to use the software contained

in this product (the “Software”) subject to the following restrictions: You may not: (i) copy the

Software, except for archive purposes consistent with your standard archive procedures; (ii) trans-

fer the Software to a third party apart from the entire product; (iii) modify, decompile, disassem-

ble, reverse engineer or otherwise attempt to derive the source code of the Software; (iv) export

the Software or underlying technology in contravention of applicable U.S. and foreign

export laws and regulations; and (v) use the Software other than in connection with operation of

the product.

“LICENSOR'S SUPPLIERS DO NOT MAKE OR PASS ON TO END USER OR ANY OTHER THIRD PARTY,

ANY EXPRESS, IMPLIED OR STATUTORY WARRANTY OR REPRESENTATION ON BEHALF OF SUCH

SUPPLIERS, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF NON-

INFRINGEMENT, TITLE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.”

42-02-7223 B8

Important Precautions and Useful Information

This preface contains information that will help you understand and safely maintain MCE

equipment. We strongly recommend you review this preface and read this manual before

installing, adjusting, or maintaining Motion Control Engineering equipment. This preface dis-

cusses:

• Safety and Other Symbol Meanings

• Safety Precautions

• Environmental Considerations

Safety and Other Symbol Meanings

Danger

This manual symbol is used to alert you to procedures, instructions, or situations which, if

not done properly, might result in personal injury or substantial equipment damage.

Caution

This manual symbol is used to alert you to procedures, instructions, or situations which, if

not done properly, might result in equipment damage.

Note

This manual symbol is used to alert you to instructions or other immediately helpful informa-

tion.

Safety Precautions

Danger

This equipment is designed to comply with ASME A17.1, National Electrical Code, CE, and

CAN/CSA-B44.1/ASME-A17.5 and must be installed by a qualified contractor. It is the

responsibility of the contractor to make sure that the final installation complies with all

local codes and is installed in a safe manner.

This equipment is suitable for use on a circuit capable of delivering not more than 10,000

rms symmetrical amperes, 600 volts maximum. The three-phase AC power supply to the

Drive Isolation Transformer used with this equipment must originate from a fused discon-

nect switch or circuit breaker sized in conformance to all applicable national, state, and local

electrical codes in order to provide the necessary motor branch circuit protection for the

Drive Unit and motor. Incorrect motor branch circuit protection will void the warranty and

may create a hazardous condition.

Proper grounding is vitally important to safe and successful operation. Bring your ground

wire to the system subplate. You must choose the proper conductor size and minimize the

42-02-7223 B8

resistance to ground by using the shortest possible routing. See National Electrical Code

Article 250 or the applicable local electrical code.

Before applying power to the controller, physically check all the power resistors and other

components located in the resistor cabinet and inside the controller. Components loosened

during shipment may cause damage.

For proper operation of the Drive Unit in your controller, you must make sure that: 1) A

direct solid ground is provided in the machine room to properly ground the controller and

motor. Indirect grounds such as the building structure or a water pipe may not provide

proper grounding and could act as an antenna to radiate RFI noise, thus disturbing sensi-

tive equipment in the building. Improper grounding may also render any RFI filter ineffec-

tive. 2) The incoming power to the controller and the outgoing power wires to the motor are

in their respective, separate, grounded conduits.

This equipment may contain voltages as high as 1000 volts. Use extreme caution. Do not

touch any components, resistors, circuit boards, power devices, or electrical connections

without ensuring that high voltage is not present.

Environmental Considerations

• Keep the machine room clean.

•Controllers are generally in NEMA 1 enclosures.

• Do not install the controller in a dusty area.

• Do not install the controller in a carpeted area.

• Keep room temperature between 32 and 104 degrees F (0 to 40 degrees C).

• Prevent condensation on the equipment.

• Do not install the controller in a hazardous location or where excessive amounts of

vapors or chemical fumes may be present.

• Make certain that power line fluctuations are within plus or minus 5% of proper value.

Air Conditioned Equipment Cabinets

If your control or group enclosure is equipped with an air conditioning unit, it is very important

to observe the following precautions. (Failure to do so can result in moisture damage to electri-

cal components.)

• Maintain the integrity of the cabinet by using sealed knockouts and sealing any holes

made during installation.

• Do not run the air conditioning while the cabinet doors are open.

• If you turn the air conditioner off while it is running, wait at least five minutes before

restarting it. Otherwise, the compressor may be damaged.

• Observe the recommended thermostat setting (75 degrees) and follow recommended

maintenance schedules.

• Make certain that the air conditioning drain tube remains clear to avoid water accumula-

tion in the unit.

42-02-7223 B8

42-02-7223 B8 i

Contents

Section 1. Motion Control Engineering

11380 White Rock Road

Rancho Cordova, CA 95742

voice 916 463 9200

fax 916 463 9201

www.mceinc.com

Section 1. User Guide,

iControl with DC Drive, Release 3 & 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-i

Section 1. Important Precautions and Useful Information

Safety and Other Symbol Meanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-iv

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-iv

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-v

Air Conditioned Equipment Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-v

Section 1. iControl Description

iControl Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Component Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Group Dispatching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

System Interconnect Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Installation Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Section 2. Construction Mode

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Overview of Construction Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Machine Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Ethernet and Internet Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Controller Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

ii Manual # 42-02-7223 B8

Check for Shorts to Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Main Line Power and Wiring the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Initial Controller Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

DC Hoist Motor, Brake, and Encoder/Tachometer . . . . . . . . . . . . . . . . . . . . .2-10

Checking the Hoist Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Wiring the Hoist Motor to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Wiring the iField Motor Field Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Verifying Brake Current Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Wiring the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Tachometer or Encoder Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Tachometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Velocity Encoder Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Basic Safety String and Associated Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15

Cartop Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Hoistway Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Temporary CTS Relay Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Access Locks and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Rope Gripper Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Temporary Rope Gripper Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Temporary Cartop Inspection Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

Setting Initial Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Connecting the iView PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

iView Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Verifying Initial Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Learning the Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Drive Startup (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23

Check SCR Drive Voltage and Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

If DRIVE READY Did Not Light: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Drive Offsets Calibration (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Automated Drive Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Manual Drive Setup Procedure (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Motor Field Calibration (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Check Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Motor Field Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Check Calibration Settings (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Manually Adjusting Motor Field Gains — Closed Loop (SCR) . . . . . . . . . . . . . . . . . . . . . 2-32

Brake Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Rollback Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Verify Brake Picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

Verifying Car Movement (System 12 SCR Drive). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

If the Car “Runs Away” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

If the Current Limit LED Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

Calibrating Actual Car Speed (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

Analog Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

(Digital) Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

42-02-7223 B8 iii

Current Limit Adjustments (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Armature Voltage Limit (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Armature Current Limit (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Car Response and Speed Loop Gain (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . 2-41

Speed Loop Gains (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

Following Error Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

Verify Pattern Command and Drive Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

Set the Following Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

Tach Error Tripping Threshold Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Tach Failure Calibration (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

Additional Adjustments and Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

Drive Startup (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-47

Drive Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

Initial Drive Settings (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

iControl Parameter Settings (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48

Automated Drive Setup (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

Manual Drive Setup Procedure (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

Auto Tune Procedure (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

Drive Response Adjustments (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51

Brake Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53

Rollback Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53

Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

Verify Brake Picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

Verifying Motor Rotation and Control (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . 2-57

Verifying Pattern Command and Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

Calibrating Actual Car Speed (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

Verify Pattern Command and Drive Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

Following Error Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

Set the Following Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

Tach Error Tripping Threshold Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

Additional Adjustments and Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

Section 3. Inspection Mode

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Landing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Setting the Position Encoder Resolution parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Calibrating the Floor Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installing iLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

iLink Enclosure Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Installing the Hoistway Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Installing the Load Weigher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Installing Brake Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Installing the Earthquake Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Temporary Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Earthquake Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Installing the Serial Hall Call System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

iv Manual # 42-02-7223 B8

Installing the Serial COP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Position Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Verifying Cartop Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Verifying Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Verifying Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Exit Construction Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

Running on Machine Room Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

Verifying Quadrature Pulse Sequence and Encoder Resolution . . . . . . . . . . . . . . . . . . . .3-11

Position Encoder Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Quadrature Pulse Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Prepare for Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Door Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Counterweight Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Counterweight Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Run Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Empty Car Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Section 4. Final Adjustment

In This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Learning the Floor Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Floor Height Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Verifying One Floor Run Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Verifying Correction, Run, and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

If the Car Does Not Stop and Correct Properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Initiating a One Floor Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

If Initiation is not Successful . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Verifying a One Floor Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Verify Releveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Reaching Contract Speed (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . .4-6

Final Adjustment Before Running at Contract Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Determine the Armature Voltage Limit (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . 4-6

Determine the Armature Current Limit (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . 4-7

Determine Motor Field Adjustments (System 12 SCR Drive). . . . . . . . . . . . . . . . . . . . . 4-7

Speed Pick Delay (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Pattern Scaling (System 12 SCR Drive). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Armature Voltage (System 12 SCR Drive). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Learning Terminal Slowdown Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Reaching Contract Speed (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

Final Adjustment Before Running at Contract Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Speed Pick Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Pattern Scaling (Quattro DC Drive). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Learning Terminal Slowdown Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Learning Normal & Emergency Terminal Limit Switches . . . . . . . . . . . . . . . .4-12

Synthetic Speed Calibration (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . .4-14

Feed Forward Gain Calibration (System 12 SCR Drive) . . . . . . . . . . . . . . . . . .4-15

42-02-7223 B8 v

Fine Tuning the Speed Regulator (Quattro DC Drive) . . . . . . . . . . . . . . . . . . .4-16

Shaping the Speed Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

Profile Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Setting Pattern Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Controlling Initial Start of Car Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Pre-torque Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Balanced Load Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Empty/Full Load Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Load Weigher Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Pretorque Adjustments - Balanced Mode Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Pre-torque Adjustments - Empty/Full Load Method . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23

Motor Control Adjustments (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Rollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Oscillation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Drive Control Adjustments (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

Brake Parameter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

Calibrating the Floor Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

Floor offset calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

Adjusting Leveling and Final Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Final Approach and Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Final Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Releveling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Ride Quality (System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

Ride Quality (Quattro DC Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

Load Weigher Adjustment for Dispatching . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

Load Weigher Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

Load Weigher Selection and Threshold Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

Learning Load Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41

Load Weigher Learn Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

Pre-Start Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43

Allow machine to be energized: After doors are locked. . . . . . . . . . . . . . . . . . . . . . . . . 4-44

Allow machine to be energized: When door position monitor is activated. . . . . . . . . 4-45

Allow machine to be energized: While doors are closing with motor only . . . . . . . . . 4-46

Allow machine to be energized: While doors are closing with motor &

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . partially picked brake 4-47

Allow machine to be energized: While doors are closing with motor &

fully picked brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48

Calibration and Verification of Safety Functions . . . . . . . . . . . . . . . . . . . . . . 4-49

Tach Error Tripping Threshold Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49

Verify Tach Error Does Not Trip on Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

Armature Overcurrent Overload Protection Adjustment

(System 12 SCR Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52

Running a Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53

Car/Counterweight Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54

Electrical Governor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54

Car/Counterweight Buffer Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55

vi Manual # 42-02-7223 B8

Inspection Overspeed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55

Contract Overspeed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

Leveling Overspeed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

Emergency Brake Test - Unintended Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

Ascending Car Overspeed Test - Rope Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58

Normal Terminal Switch Overspeed Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-59

Emergency Terminal Switch Overspeed Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60

Normal and Emergency Terminal Switch Position Tests . . . . . . . . . . . . . . . . . . . . . . . . . 4-60

Terminal Switch Overspeed and Position Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-61

ETSL for Reduced Stroke Buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-61

Before Release to Passenger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63

Section 5. System Options

About System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

iCentral - Central Dispatcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Initial Power Up and Bus Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

iControl Ethernet Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Setting iCentral PC LAN NIC (iView) IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Setting iCentral PC System NIC IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Pinging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

iCue User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Write Permission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

iCue Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Comm-connect Cabinet - Local/Dispatcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Serial Hall Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Hall Call Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Pulling Serial Bus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Setting Node Board Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Checking Serial to IP Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Serial/Ethernet Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

SC-HCE Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Trouble Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Hall Call Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Flexible I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-33

SC-ION Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

I/O Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

Serial COP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36

Serial COP Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Serial COP Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Load Weighers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-39

Weigher Calibration with iControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

Section 6. Troubleshooting

About Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

42-02-7223 B8 vii

Troubleshooting Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Safety String Bypass Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

iControl Messages List - Numerical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

iControl Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

iBox Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75

iBox boot-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75

Updating iBox Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

iBox Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

iBox Configuration > Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

iBox Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

iBox Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77

iBox Configuration > Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77

Replacing Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-78

Circuit Board Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78

iControl Circuit Board Quick References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-79

ICE-COP-2 Serial Car Operating Panel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80

Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80

Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80

Software Version Query . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81

ICE-CTP Cartop Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83

ICE-CTP-2 Cartop Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85

ICE-EB Emergency Brake Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87

ICE-FML Field Module Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88

ICE-FM Field Module Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88

ICE-IEQ Earthquake Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91

ICE-IMP Main Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-94

ICE-IRB-2 Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96

Checking TM Triac on ICE-IRB Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98

ICE-IRD Rear Door Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-99

ICE-LCB Low Current Brake Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100

ICE-MIAC (-24V) Multiple Input Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-101

ICE-MOR Multiple Output Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-103

Output Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-103

ICE-RG-2 Rope Gripper Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-105

ICE-SAF Safety Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106

ICE-SF-x Serial Fixtures Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-111

SC-HCDA-ISO Serial Hall Call Driver Isolation Board . . . . . . . . . . . . . . . . . . . . . . . . . . .6-112

SC-HCNT Serial Hall Call Node Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-113

SC-ION: Serial Control I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-114

I/O Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-114

System 12 SCR Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-116

SCR-LGA - SCR Drive Logic Board Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . 6-116

Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119

Replacing Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-123

Replacing SCRs and Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126

Replacing PC Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-130

viii Manual # 42-02-7223 B8

Section 7. iBox Front Panel Controls

About the iBox Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

LCD Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

Keypad Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Parameter Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Editing a Controller Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Setting iBox Ethernet Port Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

IP Address Verification/Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

System Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

LED Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

LCD Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11

System Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11

Safety Bypass Jumper and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Section 8. Using iView

About iView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

How iView Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Setting Up an iView PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3

Installing iView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Setting the iView PC’s IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

LAN Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Creating a New LAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Connecting to the iBox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

Editing an Existing LAN Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Working Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16

iView Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

iView Button Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

iView Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

Viewing and Adjusting Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

Sending Adjustments to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Saving Default Parameters to a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Saving Current Parameters to a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

Save to File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

Loading Parameters from a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

Working Offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

Accessing Online Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

iView Windows and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Configuration Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Diagnostic Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Setup Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Additional Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Controller - Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

System View Windows and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

System - Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

System - Diagnostic Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

42-02-7223 B8 ix

Additional Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

Pinning and Unpinning Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

Resizing Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

Docking and Undocking Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

Printing Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

Setting System Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

Editing Dynamic Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39

Updating Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-41

Upgrade Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43

FTP File Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

Using the FTP File Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

Boot parameter recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49

Bootrom Recovery via OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

Section 9. Reference

About this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

iControl DC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2

Software Testpoint Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3

iBox Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7

System and LAN Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-15

MCE Direct-Connect Port (Links one iBox to one Laptop with iView) . . . . . . . . . . . . 9-15

Elevator LAN Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19

Summary by Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

Quattro DC Drive Parameters Quick Reference . . . . . . . . . . . . . . . . . . . . . . . .9-27

x Manual # 42-02-7223 B8

42-02-7223 B8 1-1

iControl Overview

This section provides:

• A general description of the iControl system, page 1-2

• System interconnect diagrams, page 1-4

• Installation Specifications, page 1-7

iControl Description

1-2 Manual # 42-02-7223 B8

General Description

Figure 1.1 Cabinet Layout (typical)

Component Assemblies

• iControl enclosure containing iBox elevator control, AC or DC drive, and expansion circuit

boards as required for the specific job

• Landing system, per job requirements

• iLand: Rail face encoder wheel, rail mounted floor magnets, roller guided sensors

• iLand slide guide: As above but with slide sensor guides instead of rollers

• iLand NEMA: Vane and sensor system, ambient temperature to 125 degrees F, fully

sealed against dirt and moisture

• LS-EDGE: Perforated steel tape, door zone and terminal magnets

• Cartop-mounted interconnect box

• iControl specific traveler and hoistway cable assemblies, optional

Resistor cabinet

iBox

System 12 SCR drive

(Note: Quattro DC Drive is

supplied in a separate cabinet)

iPower box

Standard cabinet dimensions:

Height = 62 inches (157.5 cm)

Width = 42 inches (107 cm)

Depth = 16 inches (41 cm)

Measurements are approximate

General Description

42-02-7223 B8 1-3

1

iControl DC

• Load weighers (optional)

• Rope Tension (LW-EMCO)

• Isolated Platform (LW-MCEIP)

• Cross Head Deflection (K-Tech International)

Figure 1.2 Single Car Component Assembly Illustrations

Group Dispatching

For multiple car installations requiring centralized dispatching and parking control:

• iCentral: Separate enclosure for complex dispatching requirements, destination based dis-

patching, security system interaction, groups to 15 cars (maximum 8 cars with destination

dispatching)

• Local: Groups to 6 cars with one car providing dispatching for the others. A central inter-

connect box is used for hall call risers and inter-car communications.

• iCentral backup: A second iCentral unit may be used or dispatching may be assumed by

one of the cars in the elevator group.

• Local backup: Dispatching assumed by a different car in the elevator group.

iDC Controller

iLink cartop box

iLand Compact landing system

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MCE iControl DC 42-02-7223 B8 User manual

MCE iControl DC 42-02-7223 B8 User manual

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