2017.05.09 • 604259
Pop-Hole System
Mounting Guide
Pop-Hole System
Product and Documentation Changes
SKOV A/S reserve the right to change this manual and the product described herein without further notice. In
case of doubt, please contact SKOV A/S.
Date of change appears from the front and back page.
In case of miss operation or improper use, pop-hole systems can result in production loss or cause
loss of lives among animals.
SKOV A/S recommend that pop-hole systems should be mounted, operated and serviced only by
trained staff, according to SKOV A/S’s terms and conditions of sale and delivery.
Qualified personnel must perform installation, service and fault-finding of all electrical equipment
in accordance with the applicable national and international standard EN 60204-1 and any other
EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to
facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power
supply isolator. See chapter 5.5 in this manual.
Note
• All rights reserved. No part of this manual may be reproduced in any manner whatsoever without
the express written permission of SKOV A/S in each case.
• SKOV A/S have made reasonable efforts to ensure the accuracy of the information contained in this
manual. Should any mistakes or imprecise information occur in spite of this, SKOV A/S would
appreciate be notified thereof.
• Irrespective of the above, SKOV A/S shall not have any liability with respect to loss or damage
caused or alleged to cause by reliance on any information contained herein.
• Copyright 2017 by SKOV A/S.
Mounting Guide 3
Pop-Hole System
1 DESCRIPTION ...................................................................................................4
2 CHECKING PARTS ...........................................................................................5
3 HOLE FOR POP-HOLE .....................................................................................8
3.1 Framing the Hole ...................................................................................................... 8
3.2 PVC Frame the Hole.................................................................................................. 9
3.3 Marking up the Panel Door, Cutting the Panels into Size ................................... 11
3.4 Mounting Hinges ..................................................................................................... 12
3.5 Build the Step at the Bottom Part of Door ............................................................ 13
3.6 Mounting the Door Brackets for the Racks .......................................................... 13
4 DOOR OPENING – APPROX. 100° ............................................................... 14
5 MOUNTING RACK AND PINION PARTS ...................................................... 15
5.1 Mounting the Bearing Plate ................................................................................... 15
5.2 Mounting the Window Connector .......................................................................... 15
5.3 Mounting the Racks and Pinion Housing ............................................................. 16
5.4 Mounting the Chain Bolt Coupling and Sprocket Motor and Chain ................... 16
5.5 Mounting the Chain Bolt Coupling set with Motor ............................................... 16
6 SUPPLY ISOLATOR ...................................................................................... 17
7 ADJUSTING THE OPEN AND CLOSED POSITION ..................................... 18
4 Mounting Guide
Pop-Hole System
1 Description
This mounting guide covers mounting of the pop-hole system from SKOV A/S.
The Pop-Hole system consists of the following main components:
A Pop-hole mounting set, mechanical parts
B DA 73 motor set pop-hole , 220V
C R&P flange f/door aluminum
D R&P drive shaft
E R&P tunnel door frame
F Corner frame
A
Pop-hole mounting set,
mechanical parts
B DA 73 motor set pop-hole
E R&P tunnel door frame
C R&P flange f/door aluminum
D
R&P drive shaft
F Corner frame
Mounting Guide 5
Pop-Hole System
2 Checking Parts
Check that all parts are available before the installation process initiated.
A Pop-hole mounting set, mechanical parts
Two set for each door contains:
Pop-hole mounting set, mechanical parts
Pos.
no.
Pcs.
Item no.
Description
1
1
433285
Rack 30x3x842 galvanised
2
1
560229
Mounting set mech. parts pop-hole
560229 Mounting set mech. parts pop-hole
Pos.
no.
Pcs.
Item no.
Description
3
1
506030
Window connector L20/D6/RVS
4
2
352977
Square neck bolt M6x65 +nut FZB
DIN603
5
3
352823
Lock nut M6 A2 DIN985
6
1
502105
Pinion house unit
7
1
357070
Hex screw fully threaded M6x60 A2
DIN933
8
1
344686
Warning sign for emerg. open
100x99,6mm
9
50
531118
Blind rivet ø3.2x11, aluminium
10
1
340135
PP spacer 8 mm 100x35 mm
11
1
604259
MG Pop-hole
12
1
504712
R&P Pressure plate, A2
Butt hinge set
Pos.
no.
Pcs.
Item no.
Description
13
1
504992
Butt hinge offset 5mm
75x100mm 2.5 mm, A2
14
4
352082
Stainless screw pozi pan M5x12
DIN7985
15
4
340027
Cap nut M5 A2 DIN1587
16
5
352011
Self-cutting screw 6.3x25mm,
hexagon, A2
17
4
351582
Tapping screw 5x16, ZnNi, pozi
Bearing plate pop-hole set
Pos.
no.
Pcs.
Item
no.
Description
18
1
502015
Base for bearing plate pop-hole
19
1
502065
Bearing plate B1" B87/L120
20
3
357064
Hex screw fully threaded M6x20
A2 DIN933
21
3
352823
Lock nut M6 A2 DIN985
1
6
3
4
20
21
18
19
5
8
9
10
13
15
17
14
16
7
11
12
6 Mounting Guide
Pop-Hole System
B DA 73 motor set pop-hole, 220 V
Includes DA 73 motor set pop-hole , 220 V, mounting set.
DA 73 motor set pop-hole , 220 V contains:
Pos.
no.
Pcs.
Item no.
Description
1
1
524073
Fenglong motor 220 V 100 W for DA 73
2
1
432124
DA 73 control box 220 V AC
3
1
560227
DA 73 coupling set
4
1
560228
DA 73 base for motor pop-hole
560227 DA 73 coupling set contains:
Pos.
no.
Pcs.
Item no.
Description
5
1
502068
Chain bolt coupling ,GMA750-D-16F
6
1
502070
Chain & chain connector
7
1
524074
Sprocket motor GMA750-D-16C
8
2
352062
Hex screw part threaded M8x55 A2
9
1
352079
Hex screw part threaded M8x70 A2
10
3
352817
Nut M8 A2
1
2
4
3
Mounting Guide 7
Pop-Hole System
560228 DA 73 Base for motor pop-hole contains:
Pos.
no.
Pcs.
Item no.
Description
11
1
502011
DA 73 base plate motor pop-hole
12
1
502012
DA 73 mounting arm base motor pop-hole
13
1
502013
DA 73 mounting plate base motor pop-hole
14
6
357064
Hex screw fully threaded M6x20 A2 DIN933
15
6
352029
Flange nut w/serrations M6 A2 DIN6923
16
1
357070
Hex screw fully threaded M6x60 A2 DIN933
17
1
502014
DA 73 cover for motor pop-hole
C R&P flange f. door, aluminum, 5500 mm
R&P flange for door, aluminum, 5500 mm contains:
Pos. no.
Pcs.
Item no.
Description
1
1
521506
Alu. door profile 5500 mm
2
1
521507
Alu. square profile 5500 mm
3
1
523005
Rubber profile f. aluminum door profile
D R&P Drive shaft 5500 mm
Pos. no.
Pcs.
Item no.
Description
1
1
503101
1” galv. pipe EN10255M 5500 mm
E R&P Tunnel door Frame 5500mm
Pos.
no.
Pcs.
Item no.
Description
1
1
522350
Tunnel door frame 5500 mm
5
6
7
10
8
9
10
11
12
14
15
13
16
15
14
14
17
8 Mounting Guide
Pop-Hole System
F Corner Frame 100x100mm
Pos. no.
Pcs.
Item no.
Description
1
1
522304
Corner frame 100x100 mm
3 Hole for Pop-Hole
3.1 Framing the Hole
The hole can be split up into smaller sections, one for
each bay.
There should be a distance of at least 100 mm from the
pop-hole to the nearest obstacle (column).
Important!
The permissible variation of the dimension of the hole
is +/- 5 mm.
It is important that the surface is level on the inside of
the door, where the rubber sealing will seal the door in
closed position.
Important!
It is important that the vertical sides are perpendicular
to the horizontal sides.
Tip Use a square to make the sides perpendicular.
Tip Use a properly tightened wire as guide when cutting
the hole.
Mounting Guide 9
Pop-Hole System
3.2 PVC Frame the Hole
Frame the entire hole intended for the pop-hole.
The frame can also be purchased through SKOV A/S.
Size Cutting wall for PVC frame
H = Height of opening door, L = Length of opening door
Example: The door opening H or L is the dimension incl. wall covering and PVC frame
Door opening
L + 56mm.
L
H + 28mm.
H
Floor
10 Mounting Guide
Pop-Hole System
Mounting the PVC frame on the wall
Note: The mounting depend on type of wall.
*Is not supplied by SKOV A/S.
Position mounting and sealing PVC frame.
Note:1.You should be seal gap to protect dirt and dust everything get inside.
2.Make sure PVC frame is align straight with the corner piece.
*Is not supplied by SKOV A/S.
Use scribe line as a mark for
the screw position.
Mounting Guide 11
Pop-Hole System
3.3 Marking up the Panel Door, Cutting the Panels into Size
The panel itself must be 50 mm thick and 20 mm
smaller than the hole for the tunnel door (a gap of 10
mm all way round).
If possible, use a standard panel.
So, the size cutting of Panel door are
Height = H - 20mm and Length = L-20mm.
The door panel can be purchased through SKOV
A/S.
Cut the SKOV alloy door flange, so the corners have
an angle of 45°.
Rubber molding must mounted in the groove of the
alloy flange.
Make sure that the SKOV alloy frame pressed tightly
to the panel and drill holes for the blind rivets.
Make the first hole 60 mm from the corner. The
following holes are spaced 250 mm apart.
The blind rivets must be mounted on both sides of the
alloy frame.
Make sure that there is an overlap (displacement) of at
least 500 mm on the SKOV alloy frame, if the door
made out of more than one panel.
Panel door
10 mm
10 mm
Floor
10 mm
H
L
12 Mounting Guide
Pop-Hole System
3.4 Mounting Hinges
Mount the first hinge 250 mm from the corner of the
door.
The following hinges are spaced max. 1500 mm apart.
Drill the four holes in the alloy frame2 and mount the
hinge by means of four bolts as shown.
Mounting hinges with frame or sandwich wall at top
portion of doors.
Type A: Self-cutting screw 6.3x25
Mounting the hinges on the PVC Frame or steel
profile by means of self-cutting screws.
Type B: Tapping screw 5x16
Mounting the hinges on the sandwich wall sheet metal
thicknesses between 0.4 to 2.0 mm
Make the pilot-hole ø2.0 mm and then mount the
tapping screw.
Mounting Guide 13
Pop-Hole System
3.5 Build the Step at the Bottom Part of Door
Top and side should be constructed of PVC frame
from SKOV.
Bottom area of the door can be constructed in two
ways see Figure below
A. Fully cemented bottom area.
B. PVC frame & cement base.
3.6 Mounting the Door Brackets for the Racks
Mount the door brackets for the racks on the tunnel door (on the outside). Maximum distance from each end is
1000 mm. The maximum distance between them should not exceed 3000 mm.
The brackets for the racks must mounted, so the distance from the bottom of the frame door and to the center of
the door brackets (holes) is A, Dimensioning Table for different Wall
A
B
14 Mounting Guide
Pop-Hole System
4 Door Opening – approx. 100°
Door opening: H from 500 mm
Wall to drive shaft: B from 400 ±25 mm
Door weight: Max. 19 kg/m2
From the tables below, see dimensions for mounting door bracket [A]
Note: Number of doors will depend on the weight of the door
Door length is from 2.5 to 4m. for each pop-hole
B
[mm]
A
[mm]
E
[mm]
H
[mm]
380 - 435
400 ±25 mm
165
500 - 600
CLOSE
OPEN
15
Pop-Hole System
Mounting Guide
5 Mounting Rack and Pinion Parts
5.1 Mounting the Bearing Plate
Note: The bearing bracket should be mount on the wall or
pillar
5.2 Mounting the Window Connector
Mount the window connector.
Window connector should be parallel with
door frame and hinge.
Mount the bolt for the rack on the door bracket
using the manufacturer-supplied bolt and lock
nut.
Bolt and nut M10
Rawl plug with
Self-tapping screw: D10
Fix this screw
after Installing the drive shaft
Move to adjust
16 Mounting Guide
Pop-Hole System
5.3 Mounting the Racks and Pinion Housing
Place the square bolt in the outside end of the rack to
prevent the door from falling in if problems with the
limit switches or a broken gearbox in the motor
should occur.
Mount all racks to the door brackets.
5.4 Mounting the Chain Bolt Coupling and Sprocket Motor and
Chain
Mounting 3 parts are 1 set before connect to drive shaft and motor.
5.5 Mounting the Chain Bolt Coupling set with Motor
Mounting Chain bolt coupling set with motor by bolt set.
Please remember to check the rotation direction of motor
before connect the end of chain bolt coupling with drive shaft.
Otherwise the pop-hole or the toothed gearing perhaps
damaged.
Caution: The chain transfer the motor to the drive shaft must
be checked and maintained at an appropriate timing.
Mounting Guide 17
Pop-Hole System
6 Supply isolator
All motors must be mounted with a supply isolator.
For reasons of space, the switches have not been
included in the circuit diagram.
Supply isolator
18 Mounting Guide
Pop-Hole System
7 Adjusting the Open and Closed Position
1) Check direction
When the motor is installed mechanically and electrically, check if the motor runs the right way ?
6.1.1 Turn on 220V power
6.1.2 Put the AUT/MAN-switch at MAN:
6.1.3 Put the - 0 - switch at (open)
6.1.4 If the motor opens the house ?
6.1.5 If not, then switch around the red and blue wires (switch OFF 220V power when moving
wires)
6.1.6 Check again if opens the house ?
6.1.7 Put the AUT/MAN-switch at AUT (at the DA 73 Motor controller box)
6.1.8 Set the house computer in MANUAL in the service menu
6.1.9 Set the house computer to 100% opening
6.1.10 Check that the motor opens the house ?
6.1.11 If not, then switch around the wires to the terminal-blocks Y1 and Y2.
(switch OFF 220V power when mowing wires)
Cautions:
In case of power failure after the start up you should be aware that the system starts again by itself when power
is obtained again. The controller must be used in manual mode only for safety of any operator working around
the pop-hole opening or at the motor.
Mounting Guide 19
Pop-Hole System
2) Close the door to close position. Adjust the door if the door is not completely closed.
Loosen the tailstock screws in the pinion house. Adjust the closed position of the door by pushing or
pulling the rack. Tighten the tailstock screws again.
3) When the rotation direction of shaft is correctly and the door is close position.
Make 2 holes for connect the drive shaft with the end of chain bolt coupling by bolt set.
4) Setting the the limit switch for close position .Test again by letting the DA 73 motor reach the
mechanical end stop. Adjust again, if required, until the door closes correctly.
5) Test open the door until about 100 degree and stop motor again. Setting the limit switch for open
position.
6) Test again by letting the DA 73 motor reach the mechanical. Adjust again, if required, until the door
open and closes correctly.
Note: The safety for human
1. 433253 Emergency stop system
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8
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10
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