Toro Roll-Over Protection System Kit, 2009 or 2010 TITAN ZX Zero-Turn-Radius Riding Mower Installation guide

Brand: Toro

Model: Roll-Over Protection System Kit, 2009 or 2010 TITAN ZX Zero-Turn-Radius Riding Mower

Type: Installation guide

FormNo.3398-629RevA

Roll-OverProtectionSystemKit

2009or2010TITAN

ZXZero-Turn-RadiusRidingMower

ModelNo.121-2984

InstallationInstructions

Installation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Shutofftheengineandwaitforallmovingpartstostop.

InstallingtheRollbarSupports

Completethefollowingstepsforbothleftandrightrollbar

supports.

Note:Ifpreferred,therearwheelsmayberemovedfor

easieraccesstothebrace.

1.Looselysecurethebraceandseatbeltbrackettothe

framewithabolt(1/2x1-1/4inches)andlocknut

(Figure1)allowingittoswingfreely.

G017616

Figure1

1.Locknut

8.Seatbelt

2.Reinforcingbracket9.Cutoutfacestherear

3.Hexnut10.Flange-headboltand

locknut

4.Smallrubberbumper11.Seat-beltbracket

5.Rollbarsupport

12.Bolt(1/2x3-1/2inches)

6.Brace13.Largewashers

7.Bolt(1/2x1-1/4inches)

andlocknut

14.Bolt(1/2x4-1/2inches)

2.Looselyattachtherollbarsupportandreinforcing

brackettotheframeusingabolt(1/2x4-1/2inches),

washer,andlocknutasshowninFigure1.

Note:Ensurethatthecutoutatthetopoftherollbar

supportfacestherearofthemachine.

3.Attachthebracetotherollbarsupportwithabolt(1/2

x3-1/2inches),washer,andhexnut(Figure1).

Note:Notetheorientationofthereinforcingbracket.

4.Attachtheseatbeltassemblytotheseatbeltbracket

withaange-headboltandlocknut(Figure1).

AttachingthePivotBrackets

AssemblethepivotbracketstotherollbarasshowninFigure

2.Leavetheboltslooseenoughthatthepartsarefreeto

shiftaround.

Note:Ensurethatthelocknutsareontheinsideofthe

supporttube.

Figure2

1.Bolt(1/2x3-1/2inches)

4.Flatspacer

2.Flatwasher5.Flangelocknut

3.Pivotbracket,notchfacing

6.Rollbar,cutoutfacing

down

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3398-629*A

AttachingtheRollbar

1.Insertthecylindricalspacerinthepivotholesinboth

rollbarsupports(Figure3).

g017619

Figure3

1.Cylindricalspacer

2.Lifttherollbarwiththecutoutsintheendsofthetube

facingupandalignthepivotholeswiththecylindrical

spacersintherollbarsupports.

Note:Haveasecondpersonhelpyoutoperformthe

nextstep.

3.Attachtherollbartotherollbarsupportsasshownin

Figure4.Leavetheboltsjustlooseenoughtoallow

therollbartofreelypivot.

Note:Ensurethatthetabtowhichthelanyardis

attachedisangledawayfromthesurfaceofthepivot

bracket.

Figure4

1.Bolt(1/2x3-1/2inches)

3.Locknut

2.Pivotpinwithhairpinand

lanyard

4.Raisetherollbarintotheuprightpositionandlockitin

placewithbothpivotpinsasshowninFigure5.

Figure5

1.Rollbar3.Hairpin

2.Pivotpin4.Rollbar,uprightandlocked

MakingtheFinalAdjustments

1.Tightenthefastenersintheorderspeciedinthe

followingtable.UseFigure1andFigure2tohelp

identifytheparts.

Sequence

DescriptionTorque

13boltsoneach

sideattachingthe

pivotbracketsto

therollbarand

rollbarsupport.

Ensurethatthe

tabtowhichthe

lanyardisattached

ispointedupward.

400±40in-lb

(45±.4N-m)

22boltsoneach

sideattachingthe

rollbarsupportto

theframeandthe

rollbarsupportto

thebrace.

300±30in-lb

(34±3N-m)

31boltoneach

sideattaching

thebracestothe

machineframe.

75±8ft-lb

(102±11N-m)

Note:Donotexceedtorquespecications.Doingso

maycausestructuraldamagetotheROPSortothe

frameofthemachine.

2.Ifnecessary,installbothsmallrubberbumpers.Press

thesmallangeonthebackofeachintotheholeson

thebackoftherollbarsupports(Figure1).

3.Removethepivotpinsandensurethattherollbar

pivotsfreelyupanddown.Ifitdoesnot,remove

therollbarandverifythatthecylindricalspacersare

correctlyinstalledaspreviouslydescribedinAttaching

theRollbar(page2).

4.Iftheconicalrubberbumpersarenotpre-installed

dothefollowing:

Unlocktherollbarandputitinthedown

position.Installtheconicalrubberbumpersinsidethe

cutoutatthetopoftherollbarsupportsasshownin

Figure6.Securethebumpersusingtheangenuts

(5/16inch).

G017620

Figure6

1.Conicalrubberbumper

2.Flangenut

5.Locktherollbarintheuprightpositionwiththepivot

pins.Usethehairpinsattheendofeachlanyardto

securethepivotpins(Figure5).

Important:Youmustinsertthehairpinsatthe

endofbothlanyardsintotheholesonthestraight

endofeachpivotpinuntiltheylockinplace.

UsingtheRolloverProtection

System(ROPS)

WARNING

Thereisnorolloverprotectionwhentherollbaris

inthedownposition,andinjuryordeathmayresult.

•Keeptherollbarintheraisedandlocked

positionandweartheseatbelt.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhenabsolutely

necessary.

1.Toraisetherollbar,removethehairpincotterand

removethelockingpins.

2.Raisetherollbartotheuprightposition(Figure7).

G015034

Figure7

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

3.Installthelockingpins.Securethepinsbyinstallingthe

hairpincotter(Figure8).

G015035

Figure8

1.HoleinROPS

3.Hairpincotter

2.Lockingpin

4.Tolowertherollbar,removethehairpincotterand

removethelockingpin(Figure8).

5.Lowertherollbartothedownposition.

6.Usethetwolockingandcotterpinstosecurethebar.

Toro Roll-Over Protection System Kit, 2009 or 2010 TITAN ZX Zero-Turn-Radius Riding Mower Installation guide

Brand: Toro

Model: Roll-Over Protection System Kit, 2009 or 2010 TITAN ZX Zero-Turn-Radius Riding Mower

Type: Installation guide

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Toro Roll-Over Protection System Kit, 2009 or 2010 TITAN ZX Zero-Turn-Radius Riding Mower Installation guide

Toro Roll-Over Protection System Kit, 2009 or 2010 TITAN ZX Zero-Turn-Radius Riding Mower Installation guide

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