2. Toro
  3. 75202R

Toro 75202R, Roll-Over Protection System Kit, TimeCutter HD Zero-Turn-Radius Riding Mower Installation guide

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FormNo.3416-766RevB
Roll-OverProtectionSystemKit
TimeCutter
®
HDZero-Turn-RadiusRidingMower
ModelNo.136-7495
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
Safety
RolloverProtectionSystem
(ROPS)Safety
•Donotremovetherollbarfromthemachine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Alwayswearyourseatbeltwhentherollbarisup.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•Replaceadamagedrollbar.Donotrepairoralter
it.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
Leftlowerrollbar
1
Rightlowerrollbar1
Bolt(1/2x4inches)
4
Washer6
Locknut(1/2inch)
6
Leftsupportbracket
1
Rightsupportbracket1
Bolt(1/2x1-1/4inches)
2
2
Bolt(1/2x1-3/4inches)
2
Installthelowertubesandseatbelt.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3416-766*B
ProcedureDescription
Qty.
Use
Leftseat-beltbracket(machineswithout
MyRideonly)
1
Rightseat-beltbracket(machines
withoutMyRideonly)
1
Seat-beltassembly
1
Seat-beltbuckle
1
Bolt(1/2x1-1/4inches)
4
Locknut(1/2inch)
4
3
Self-tappingscrew(1/4x5/8inch)
2
Installtheseatbelt.
Rollbar1
Sideplate
4
Bolt(1/2x3inches)
8
Flatspacer4
Washer6
Locknut(1/2inch)
8
Bumper3
Cylindricalspacer
4
4
Lanyardwithpivotpin,washer,and
hairpincotter
1
Installtherollbar.
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
4.Engagetheparkingbrake.
5.Shutofftheengineandremovethekey.
2
InstallingtheLowerTubes
andSeatBelt
Partsneededforthisprocedure:
1
Leftlowerrollbar
1Rightlowerrollbar
4
Bolt(1/2x4inches)
6Washer
6
Locknut(1/2inch)
1
Leftsupportbracket
1Rightsupportbracket
2
Bolt(1/2x1-1/4inches)
2
Bolt(1/2x1-3/4inches)
Procedure
Note:Theengineandleftandrightpodsarenot
showninthegures.
1.Raiseandsupportthemachinesothattherear
wheelsareofftheground.
2.Removetherearwheels.
2
3.Looselyinstalltheleftandrightlowerrollbar
tubesusing2bolts(1/2x4inches),2washers,
and2locknuts(1/2inch)foreachtube(Figure
1).
Note:Ensurethatthebatterycablesroute
betweentherightpodandtherightrollbar.
g222619
Figure1
1.Bolt—1/2x4inches(2)4.Locknut(1/2inch)
2.Washer(2)
5.Rightlowerrollbar
(installed)
3.Leftlowerrollbartubes
4.Looselyinstalltheleftandrightsupportbrackets
using1bolt(1/2x1-1/4inches),1locknut(1/2
inch),1bolt(1/2x1-3/4inches),and1washer
foreachbracket(Figure2).
Note:Ensurethatthebatterygroundcable
routesundertherightsupportbracketandother
cablesrouteabovetherightsupportbracket
(Figure3).
g222622
Figure2
1.Rightsupportbracket
(installed)
4.Leftsupportbracket
2.Bolt(1/2x1-3/4inches)5.Locknut(1/2inch)
3.Washer(2)6.Bolt(1/2x1-1/4inches)
3
g239269
Figure3
1.Rightpod3.Batterygroundcable
2.Rightsupportbracket
4.Cable
3
InstallingtheSeatBelt
Partsneededforthisprocedure:
1
Leftseat-beltbracket(machineswithoutMyRideonly)
1
Rightseat-beltbracket(machineswithoutMyRide
only)
1
Seat-beltassembly
1
Seat-beltbuckle
4
Bolt(1/2x1-1/4inches)
4
Locknut(1/2inch)
2
Self-tappingscrew(1/4x5/8inch)
MachineswithoutMyRide
1.Installtheleftandrightseat-beltbracketsusing
1bolt(1/2x1-1/4inches),1locknut(1/2inch),
and1self-tappingscrew(1/4x5/8inch)for
eachbracket(Figure4).T orquetheboltsto41
N∙m(30ft-lb).
g222620
Figure4
1.Locknut(1/2inch)3.Self-tappingscrew(1/4x
5/8inch)
2.Rightseat-beltbracket
4.Bolt(1/2x1-1/4inches)
2.Installtheseat-beltassemblyandbuckletothe
bracketsusing2bolts(1/2x1-1/4inches)and2
locknuts(1/2inch)asshowninFigure5.T orque
theboltsto41N∙m(30ft-lb).
g222621
Figure5
1.Locknut(1/2inch)4.Bolt(1/2x1-1/4inches)
2.Seat-beltbuckle5.Leftseat-beltbracket
3.Rightseat-beltbracket
6.Seat-beltassembly
MachineswithMyRide
Installtheseat-beltassemblyandbuckletotheseat
using2bolts(1/2x1-1/4inches)asshowninFigure6.
4
g230682
Figure6
1.Seat-beltassembly3.Seat-beltbuckle
2.Bolt(1/2x1-1/4inches)
4
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
4
Sideplate
8
Bolt(1/2x3inches)
4Flatspacer
6Washer
8
Locknut(1/2inch)
3Bumper
4
Cylindricalspacer
1Lanyardwithpivotpin,washer,andhairpincotter
Procedure
Note:Leavetheboltslooseenoughsothattheparts
arefreetoshiftaround.
1.Install2sideplatestobothsidesoftherollbar
using3bolts(1/2x3inches),2atspacers,3
washers,1cylindricalspacer,and3locknuts
(1/2inch)oneachside(Figure7).
g222814
Figure7
1.Bolt—1/2x3inches(3)
5.Rollbar
2.Washer(3)
6.Bumper
3.Sideplate(2)7.Locknut—1/2inch(3)
4.Flatspacer(2)8.Cylindricalspacer
2.Installabumperinthecenteroftherollbar
(Figure7).
3.Installabumperandcylindricalspacertoboth
lowerrollbartubes(Figure8).
g222812
Figure8
1.Cylindricalspacer
2.Bumper
4.Withtheassistanceofasecondperson,attach
therollbarassemblyandthelanyardwasher
tothelowerrollbartubesusingabolt(1/2x
3inches)andlocknut(1/2inch)oneachtube
(Figure9).
5
g222813
Figure9
1.Bolt(1/2x3inches)3.Locknut(1/2inch)
2.Pivotpin
5.Raisetherollbarintotheuprightpositionand
lockitintoplaceusingthepivotpinandhairpin
cotteronbothsidesoftherollbar(Figure10).
g222859
Figure10
6.Torqueall1/2-inchboltsto95N∙m(70ft-lb).
7.Installthereartires.T orquethelugnutsto95to
122N∙m(70to90ft-lb).
8.Lowerthemachinetotheground.
Operation
Usingthe
Rollover-ProtectionSystem
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjects,anddo
notcontactthem.
Important:Ensurethattheseatissecuredto
themachine.
6
RaisingtheRollBar
g222859
Figure11
LoweringtheRollBar
g222897
Figure12
7
/