2. Toro
  3. 139-2638

Toro 139-2638, Roll-Over Protection System Kit, TimeCutter HD Zero-Turn-Radius Riding Mower User guide

  • Hello! I am an AI chatbot trained to assist you with the Toro 139-2638 User guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3434-573RevB
RolloverProtectionSystemKit
TimeCutter
®
HDZero-Turn-RadiusRidingMower
ModelNo.139-2638
InstallationInstructions
Safety
RolloverProtectionSystem
(ROPS)Safety
•TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe
machine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Keeptherollbarinthefullyraisedandlocked
positionandalwayswearyourseatbeltwhenever
therollbarisup.
•Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
•ReplacedamagedROPScomponents.Donot
repairoralterthem.
•Thereisnorolloverprotectionwhentherollbar
isdown.
•Wheelsdroppingoveredges,oversteepbanks,or
intowatercancausearollover,whichmayresult
inseriousinjuryordeath.
•Donotweartheseatbeltwhentherollbarisdown.
•Lowertherollbaronlywhenabsolutelynecessary;
raiseitassoonasclearancepermits.
•Intheeventofarollover,takethemachinetoan
AuthorizedServiceDealertoinspecttheROPS.
•UseonlyT oroapprovedaccessoriesand
attachmentsfortheROPS.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
Weight
5
Plate1
Carriagebolt(3/8x2inches)
2
2
Nut(3/8inch)
2
Installtheweights(machineswithboth
48indeckandbaggerinstalledonly).
Leftlowerrollbar
1
Rightlowerrollbar1
Bolt(1/2x4inches)
4
Washer6
Locknut(1/2inch)
6
Leftsupportbracket
1
Rightsupportbracket1
Bolt(1/2x1-1/4inches)
2
3
Bolt(1/2x1-3/4inches)
2
Installthelowertubesandseatbelt.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3434-573*B
ProcedureDescription
Qty.
Use
Leftseat-beltbracket(machineswithout
MyRideonly)
1
Rightseat-beltbracket(machines
withoutMyRideonly)
1
Seat-beltassembly
1
Seat-beltbuckle
1
Bolt(1/2x1-1/4inches)
4
Locknut(1/2inch)
4
4
Self-tappingscrew(1/4x5/8inch)
2
Installtheseatbelt.
Rollbar1
Sideplate
4
Bolt(1/2x3inches)
8
Flatspacer4
Washer6
Locknut(1/2inch)
8
Bumper3
Cylindricalspacer
4
5
Lanyardwithpivotpin,washer,and
hairpincotter
1
Installtherollbar.
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,engagetheparkingbrake,
andmovethemotion-controlleversoutwardto
theNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
2
2
InstallingtheWeights
MachineswithBoth48inDeckand
BaggerInstalled
Partsneededforthisprocedure:
5
Weight
1Plate
2
Carriagebolt(3/8x2inches)
2
Nut(3/8inch)
Procedure
1.Removetheretainingrodandsuitcaseweight
(Figure1).
g305332
Figure1
1.Retainingrod
2.Suitcaseweight
2.Installthe5weightsundertheweighttray
(Figure2).
g305331
Figure2
1.Nut(2)3.Weight(5)
2.Weighttray
4.Carriagebolt(2)
3.Installtheplateatthefrontoftheweighttray
(Figure3).
g305330
Figure3
1.Plate
4.Installthesuitcaseweightbehindtheplateand
installtheretainingrod(Figure1).
3
3
InstallingtheLowerTubes
andSeatBelt
Partsneededforthisprocedure:
1
Leftlowerrollbar
1Rightlowerrollbar
4
Bolt(1/2x4inches)
6Washer
6
Locknut(1/2inch)
1
Leftsupportbracket
1Rightsupportbracket
2
Bolt(1/2x1-1/4inches)
2
Bolt(1/2x1-3/4inches)
Procedure
Note:Theengineandleftandrightpodsarenot
showninthegures.
1.Raiseandsupportthemachinesothattherear
wheelsareofftheground.
2.Removetherearwheels.
3.Looselyinstalltheleftandrightlowerrollbar
tubesusing2bolts(1/2x4inches),2washers,
and2locknuts(1/2inch)foreachtube(Figure
4).
Note:Ensurethatthebatterycablesroute
betweentherightpodandtherightrollbar.
g222619
Figure4
1.Bolt—1/2x4inches(2)4.Locknut(1/2inch)
2.Washer(2)
5.Rightlowerrollbar
(installed)
3.Leftlowerrollbartubes
4
4.Looselyinstalltheleftandrightsupportbrackets
using1bolt(1/2x1-1/4inches),1locknut(1/2
inch),1bolt(1/2x1-3/4inches),and1washer
foreachbracket(Figure5).
Note:Ensurethatthebatterygroundcable
routesundertherightsupportbracketandother
cablesrouteabovetherightsupportbracket
(Figure6).
g222622
Figure5
1.Rightsupportbracket
(installed)
4.Leftsupportbracket
2.Bolt(1/2x1-3/4inches)5.Locknut(1/2inch)
3.Washer(2)6.Bolt(1/2x1-1/4inches)
g239269
Figure6
1.Rightpod3.Batterygroundcable
2.Rightsupportbracket
4.Cable
4
InstallingtheSeatBelt
Partsneededforthisprocedure:
1
Leftseat-beltbracket(machineswithoutMyRideonly)
1
Rightseat-beltbracket(machineswithoutMyRide
only)
1
Seat-beltassembly
1
Seat-beltbuckle
4
Bolt(1/2x1-1/4inches)
4
Locknut(1/2inch)
2
Self-tappingscrew(1/4x5/8inch)
MachineswithoutMyRide
1.Installtheleftandrightseat-beltbracketsusing
1bolt(1/2x1-1/4inches),1locknut(1/2inch),
and1self-tappingscrew(1/4x5/8inch)for
eachbracket(Figure7).T orquetheboltsto41
N∙m(30ft-lb).
g222620
Figure7
1.Locknut(1/2inch)3.Self-tappingscrew(1/4x
5/8inch)
2.Rightseat-beltbracket
4.Bolt(1/2x1-1/4inches)
2.Installtheseat-beltassemblyandbuckletothe
bracketsusing2bolts(1/2x1-1/4inches)and2
locknuts(1/2inch)asshowninFigure8.Torque
theboltsto41N∙m(30ft-lb).
5
g222621
Figure8
1.Locknut(1/2inch)4.Bolt(1/2x1-1/4inches)
2.Seat-beltbuckle5.Leftseat-beltbracket
3.Rightseat-beltbracket
6.Seat-beltassembly
MachineswithMyRide
Installtheseat-beltassemblyandbuckletotheseat
using2bolts(1/2x1-1/4inches)asshowninFigure9.
g230682
Figure9
1.Seat-beltassembly3.Seat-beltbuckle
2.Bolt(1/2x1-1/4inches)
5
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
4
Sideplate
8
Bolt(1/2x3inches)
4Flatspacer
6Washer
8
Locknut(1/2inch)
3Bumper
4
Cylindricalspacer
1Lanyardwithpivotpin,washer,andhairpincotter
Procedure
Note:Leavetheboltslooseenoughsothattheparts
arefreetoshiftaround.
1.Install2sideplatestobothsidesoftherollbar
using3bolts(1/2x3inches),2atspacers,3
washers,1cylindricalspacer,and3locknuts
(1/2inch)oneachside(Figure10).
6
g222814
Figure10
1.Bolt—1/2x3inches(3)
5.Rollbar
2.Washer(3)
6.Bumper
3.Sideplate(2)7.Locknut—1/2inch(3)
4.Flatspacer(2)8.Cylindricalspacer
2.Installabumperinthecenteroftherollbar
(Figure10).
3.Installabumperandcylindricalspacertoboth
lowerrollbartubes(Figure11).
g222812
Figure11
1.Cylindricalspacer
2.Bumper
4.Withtheassistanceofasecondperson,attach
therollbarassemblyandthelanyardwasher
tothelowerrollbartubesusingabolt(1/2x
3inches)andlocknut(1/2inch)oneachtube
(Figure12).
g222813
Figure12
1.Bolt(1/2x3inches)3.Locknut(1/2inch)
2.Pivotpin
5.Raisetherollbarintotheuprightpositionand
lockitintoplaceusingthepivotpinandhairpin
cotteronbothsidesoftherollbar(Figure13).
g222859
Figure13
6.Torqueall1/2-inchboltsto95N∙m(70ft-lb).
7.Installthereartires.T orquethelugnutsto95to
122N∙m(70to90ft-lb).
8.Lowerthemachinetotheground.
7
Operation
Usingthe
Rollover-ProtectionSystem
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjects,anddo
notcontactthem.
Important:Ensurethattheseatissecuredto
themachine.
RaisingtheRollBar
g222859
Figure14
LoweringtheRollBar
g222897
Figure15
8
/